Corrosion of Iron and Four Commercial Steels in a Cl-Containing Oxidizing Atmosphere at 500-600℃

The corrosion behaviors of Fe and four commercial steels with different Cr contents were investigated in an oxidizing atmosphere containing HCI at 500~600℃, which simulated the environment to which materials are usually exposed in waste incineration. All the test materials underwent an accelerated corrosion in this atmosphere and small amounts of chlorine could be detected at the metal/scale interface. The corrosion mechanism is discussed on the basis of thermodynamic considerations for the reactions between metals and mixed O-CI gases.     

Corrosion of Y, Fe and Fe-15Y in H_2-H_2S Mixture under 10~(-3) Pa S_2 at 600～800℃

The corrosion of an Fe-based alloy containing 15 wt pct Y in H2-H2S mixtures under 10-3 Pa S2 was studied at 600~800℃ in an attempt to find materials with improved sulphidation resistance with respect to pure Fe. The presence of Y has been shown to be beneflcial, but not sufficient to the level expected. In fact, the alloy is able to form at all tested temperatures an external FeS layer, beneath which a zone containing a mixture of the two sulphides is also present. Thus,Fe can still diffuse through this region to form the outer FeS layer with non-negligible rate. The corrosion rate of Fe is considerably reduced by the Y addition. but the alloy corrodes still much more rapidly than Y. The sulphidation kinetics is generally rather irregular for both the pure metals, while the corrosion rate of the alloy decreases with time and tends to become parabolic after an initial period of 12~17 h. The sulphidation behaviour of the alloys is discussed by taking into account the presence of an intermetallic compound Fe17Y2 and the limited solubility of Y in Fe     

Corrosion Behavior of X52 Anti-HaS Pipeline Steel Exposed to High H2S Concentration Solutions at 90 ℃

Initial corrosion kinetics of X52 anti-H2S pipeline steel exposed to 90 ℃/1.61 MPa H2S solutions was investigated through high temperature and high pressure immersion tests. Corrosion rates were obtained based on weight loss calculation. The corrosion products were analyzed by scanning electron microscopy （SEM）, transmission electron microscopy （TEM）, X-ray diffraction （XRD） and electron probe micro-analysis （EPMA）. The initial corrosion kinetics was found to obey the exponential law. With increasing immersion time, the main corrosion products changed from iron-rich mackinawite to sulfur-rich pyrrhotite. The corrosion films had two layers： an inner fine-grained layer rich in iron and an outer columnar-grained layer rich in sulfur. The corrosion film formed through the combination of outward diffusion of Fe2＋ ions and inward diffusion of HS^- ions. The variation of the corrosion products and compaction of the corrosion layer resulted in a decrease in the diffusion coefficient with increasing immersion time. The double-layered corrosion film formed after long time immersion acted as an effective barrier against diffusion.     

High Temperature Corrosion of Fe-C-S Cast Irons in Oxidizing and Sulfidizing Atmospheres

The corrosion behavior of spheroidal graphite and flake graphite cast irons was studied in oxidizing and sulfidizing atmospheres between 600 and 800℃ for 50 h. The corrosion rate in the sulfidizing atmosphere was faster than that in air above 700℃, due to the formation of the Fe0.975S sulfide. The corrosion rate of the spheroidal graphite cast iron was similar to that of the flake graphite cast iron.     

Evaluation of Effect of Eddy Currents in PLC Influenced by Atmospheric Corrosion in the Electronics Industry

Inductive proximity sensors contain an internal coil. When a current flow through it, a magnetic field is generated, which has the direction of the electric currents involved in it, as electrical flow in the input or output area. The coil or winding of the inductive sensor induces Foucault currents in the material to be detected, that are originated by eddy currents. These electrical flows generate a magnetic field, which opposes to the sensor coil, causing a reduction in the inductance of micro inductors of electronic devices. This reduction of the internal inductance originates bad function in the micro inductors used in the programming logic controller （PLC）. This PLC is in the manufacturing processes of the electronics industry and reduces their operation yielding. Sometimes the actuators of these electronic systems not operate correctly, and causing stops in the activities of industrial equipments and machines, being a factor of economic losses. A study of micro evaluation of these inductors which are elements of the relays of PLC was made to determine the influence of corrosion in these components. The analysis showed micro corrosion in these devices with images obtained of the scanning electron microscopy （SEM） and also was made a correlation of the climatic factors as relative humidity （RH） and temperature with the corrosion rate （CR）, The evaluation was made in indoor of an industrial plant which fabricate microelectronic components in Mexicali city. The major factors, which cause an adverse effect in the operation of PLC of this industrial plant was the humidity and sulfurs, which originates the deterioration of components of PLC. The study was made from 2010 to 2011.     

Effect of corrosion on mechanical behaviors of Mg-Zn-Zr alloy in simulated body fluid

The main purpose of this paper is to investigate the effect of corrosion on mechanical behaviors of the Mg-Zn-Zr alloy immersed in simulated body fluid （SBF） with different immersion times. The corrosion behavior of the materials in SBF was determined by immersion tests. The surfaces of the corroded alloys were examined by SEM. The tensile samples of the extruded Mg-2Zn-0.8Zr magnesium alloy were immersed in the SBF for 0, 4, 7, 10, 14, 21 and 28 d. The tensile mechanical behaviors of test samples were performed on an electronic tensile testing machine. SEM was used to observe the fracture morphology. It was found that with extension of the immersion time, the ultimate tensile strength （UTS）, yield strength （YS） and elongation （EL） of the Mg-2Zn-0.8Zr samples decreased rapidly at first and then decreased slowly. The main fracture mechanism of the alloy transformed from ductile fracture to cleavage fracture with the increasing immersion times, which can be attributed to stress concentration and embrittlement caused by pit corrosion.     

Review on modelling of corrosion under droplet electrolyte for predicting atmospheric corrosion rate

Atmospheric corrosion of metals is the most common type of corrosion which has a significant impact on the environment and operational safety in various situations of everyday life.Some of the common examples can be observed in land,water and air transportation systems,electronic circuit boards,urban and offshore infrastructures.The dew drops formed on metal surface due to condensation of atmospheric moisture facilitates corrosion as an electrolyte.The corrosion mechanisms under these droplets are different from classically known bulk electrolyte corrosion.Due to thin and non-uniform geometric thickness of the droplet electrolyte,the atmospheric oxygen requires a shorter diffusion path to reach the metal surface.The corrosion under a droplet is driven by the depletion of oxygen in the center of the droplet compared to the edge,known as differential aeration.In case of a larger droplet,differential aeration leads to preferential cathodic activity at the edge and is controlled by the droplet geometry.Whereas,for a smaller droplet,the oxygen concentration remains uniform and hence cathodic activity is not controlled by droplet geometry.The geometry of condensed droplets varies dynamically with changing environmental parameters,influencing corrosion mechanisms as the droplets evolve in size.In this review,various modelling approaches used to simulate the corrosion under droplet electrolytes are presented.In the efforts of developing a comprehensive model to estimate corrosion rates,it has been noted from this review that the influence of geometric evolution of the droplet due to condensation/evaporation processes on corrosion mechanisms are yet to be modelled.Dynamically varying external factors like environmental temperature,relative humidity,presence of hygroscopic salts and pollutants influence the evolution of droplet electrolyte,making it a complex phenomenon to investigate.Therefore,an overview of available dropwise condensation and evaporation models which describes the formation and the evolution of droplet geometry are also presented from an atmo s pheric corrosion viewpoint.     

Intercalation and Stability of Layered Semiconductive Material in Corrosive Environment

The intercalation of 4-methyl pyridine （4-picoline） into layered semiconductive material （MnPS3） and the stability of the resulting materials in corrosive environments （water, HCI and open atmosphere） were investigated. Powder X-ray diffraction （XRD） indicated that the presence of water and hydrochloric acid greatly influenced the existing form of intercalation and its orientation in the interlayer of the host. Atmospheric environment （open air） affected the guest orientation in the interlayer of the host material. Phase transformation occurred and the material was stable. The intercalated compounds could be indexed in the trigonal unit cell. The XRD patterns exhibited sharp hkl reflections of the intercalated compounds, which formed in water and HCI, confirming that the materials were well crystalline and stable in corrosive environments.     

Construction and Characterization of an Ultrasonic Array Using Different Backing Materials to Evaluate Crosstalk

The construction and characterization of an ultrasonic array using different backing materials are presented. In the construction of these arrays PZT piezoelectric elements are used as sensors. The objective of this paper is to evaluate the propagation of crosstalk in different materials to find an optimum material to be used in the construction of the array. Rexolite, copper and brass were the materials used in this work due to their ideal propagation characteristics and taking into account the geometry and dimensions of the array, these three different materials were studied to verify which one of them offered the best option to determine the propagation of the phenomenon of crosstalk. Simulations made using a finite elements software （COMSOL） showed that the various modes of response of the array can be determined, and using frequency generators, drivers and digital oscilloscopes is possible to validate the simulations presented in this work.     

Fabrication of barium-strontium aluminosilicate coatings on C/SiC composites via laser cladding

Barium-strontium aluminosilicate(BSAS) and Si/BSAS coatings were fabricated on the surface of C/SiC composites via a two-step laser cladding process. The microstructure, mechanical properties, and the water vapor corrosion behavior of the samples were investigated. The BSAS coating was found to be tightly bonded to the substrate and only a few pores and microcracks were observed. The introduction of a silicon middle layer was revealed to reduce thermal stress and promote the healing of defects formed during the laser cladding process. To evaluate the corrosion resistance, the BSAS and Si/BSAS-coated C/SiC composites were exposed to an atmosphere of 50% H_2O and 50% O_2 at 1250 °C. The resulting weight change and flexural strength were measured as a function of the corrosion time. The addition of the silicon middle layer below the BSAS top layer resulted in a better resistance to water vapor corrosion. Furthermore, the Si/BSAS-coated samples showed a lower weight loss and a smaller reduction in flexural strength than the BSAS-coated and the uncoated samples during water vapor corrosion. Thus, laser cladding is demonstrated to be an effective and feasible method to fabricate high-quality ceramic coatings on C/SiC composites. The introduction of a silicon middle layer can inhibit defect formation during the laser cladding process and protect the composite from water vapor corrosion.     

Effect of Temperature and Chloride Ion Concentration on the Electrochemical Behaviour of Stainless Steel

The effect of temperature and chlorideion concentration on the electrochemical behaviourof austenitic-ferritic duplex stainless steelCOR 25 in an aqueous solution of 60%H_3PO_4+4%H_2SO_4is studied in this paper.The experiments show that the anodic activepeak current on potentiodynamic polarizationincreases by an order of magnitude with an in-crease of temperature from 50℃ and with anincrease of chloride ion from<1 mg/1 to 1500mg/1.Compared with the other materials tested,the austenitic-ferritic duplex stainless steelshows favourable corrosion characteristics inelectrochemical tests,being comparable to thefully austenitic alloy Sanicro 28,which hasa higher chromium and nickel content,and ismuch better than GX3CrNiMo2010.Corrosion ofthe duplex material is normally phase selec-tive,with phase boundary attack after unfavour-able heat treatments.     

Effect of different processings on mechanical property and corrosion behavior in simulated body fluid of Mg-Zn-Y-Nd alloy for cardiovascular stent application

The biomagnesium alloys have been considered to be one of the most potential biodegradable metal materials due to its good mechanical compatibility, biological compatibility, biological security and biodegradable characteristics. However, the two major problems of high degradation rates in physiological environment and low mechanical properties prevent the development of biomagnesium alloys. In the present work, the samples of Mg-Zn-Y-Nd alloy were prepared by cyclic extrusion compression （CEC） and equal channel angular pressing （ECAP）. The microstructures, mechanical properties of alloy and its corrosion behavior in simulated body fluid （SBF） were evaluated. The results reveal that Mg-Zn-Y-Nd alloy consists of equiaxial fine grain structure with the homogeneous distribution of micrometer size and nano-sized second phase, which was caused by the dynamic recrystallization during the ECAP and CEC. The corrosion resistance of alloy was improved. The tensile and corrosion resistance were improved, especially the processed alloy exhibit uniform corrosion performances and decreased corrosion rate. This will provide theoretical ground for Mg-Zn-Y-Nd alloy as vascular stent application.     

Enhancing mechanical properties and corrosion resistance of nickel-aluminum bronze via hot rolling process

The mechanical properties and corrosion behavior of as-cast, as-annealed and hot-rolled nickelaluminum bronze(NAB) alloy(Cu-9 Al-10 Ni-4 Fe-1.2 Mn, all in wt.%) in 3.5 wt.% Na Cl solution were investigated. The results show that annealing introduces a large number of k phases to precipitate in the k phase. However, after further hot rolling, the original continuous k phases are spheroidized and dispersed, increasing the strength, hardness, and elongation of the alloy. In addition to the enhanced mechanical properties, the corrosion resistance of the NAB samples is also improved significantly by hot rolling, as revealed by the mass loss measurements, electrochemical impedance spectroscopy(EIS), and cross-sectional corrosion morphology. Selective phase corrosion occurs by the preferential corrosion of the k phase, which acts as an anode to the k phases, and the uncorroded k phases are retained in the corrosion product film. The interfaces between the k phases and the surrounding corrosion products become discontinuous caused by the spheroidization of k phases, reducing the corrosion of the substrate by the corrosive medium via the channels. As a result, the corrosion rate and the maximum local corrosion depth of the hot-rolled NAB sample are greatly reduced.     

Role of Chloride Ion and Dissolved Oxygen in Electrochemical Corrosion of AA5083-H321 Aluminum-Magnesium Alloy in NaC1 Solutions under Flow Conditions

Flow-induced corrosion consists electrochemical and mechanical components. The present paper has to assessed the role of chloride ion and dissolved oxygen in the electrochemical component of flow induced corrosion for AA5083-H321 aluminum-magnesium alloy which is extensively used in the construction of high-speed boats, submarines, hovercrafts, and desalination systems, in NaCI solutions. Electrochemical tests were carried out at flow velocities of 0, ：2, 5, 7 and 10 m/s, in aerated and deaerated NaCI solutions with different sodium chloride concentrations. The results showed that the high rate of oxygen reduction under hydrodynamic conditions causes an increase in the density of pits on the surface. The increase of chloride ions concentration under flow conditions accelerates the rate of anodic reactions, but have no influence on the cathodic reactions. Thus, in the current work, it was found that under flow conditions, due to the elimination of corrosion products inside the pits, corrosion resistance of the alloy is increased.     

Accelerated Corrosion of Pure Fe Induced by Gaseous ZnC12 at High Tempreratures

ZnCl2 is one of the dominant aggressive species in waste incinerators or other advanced combustion power generation systems. In this study, the influence of minor amount of gaseous ZnCl2 on the corrosion behavior of pure iron was examined at 600--800℃ in a pure oxygen environment. The corrosion rate usually increased markedly with increasing temperatures at a fixed ZnCl2 content or with increased ZnCl2 contents at a constant temperature. The corrosion products were composed of a thin outer layer of ZnFe2O4 spinel and an inner zone with a much thicker layer of Fe2O3, which exhibited a serious separation from the matrix. Moreover, a molten FeCI2 layer was observed at the scale substrate interface. The accelerated corrosion of pure iron was attributed to the existence of FeCl2 with low melting point on the metal surface, which destroyed the cohesion and adhesion of the oxide scale. The results are discussed in relation to the thermodynamic factors and the presence of volatile compounds in the reaction system.     

Effect of organic silicon quaternary ammonium salts on mitigating corrosion of reinforced steel induced by SRB in mild alkaline simulated concrete pore solution

The corrosion damage of 20 SiMn steel by sulphate-reducing bacteria(SRB)and the mitigation effect of organic silicon quaternary ammonium salt(OSA)were studied in sterilized mild alkaline simulated concrete pore solution(STR)with different additions of SRB and OSA at pH 9.35 for 28 days.Uniform corrosion occurs in STR medium while slight localized corrosion is observed in STR+OSA medium,and localized pitting corrosion occurs in STR+SRB and STR+SRB+OSA media.The largest pit depth reduces from 36.70μm in STR+SRB medium to 3.31μm in STR+SRB+OSA medium due to the mitigation effect of OSA.The corrosion rate reflected by weight loss and electrochemical impedance spectroscopy(EIS)results presents the order of STR相似文献   

Effects of Cr,Ni and Cu on the Corrosion Behavior of Low Carbon Microalloying Steel in a Cl~- Containing Environment

The effects of Cr, Ni and Cu on the corrosion behavior of low carbon microalloying steel in a Cl containing environment were investigated. The results revealed that the corrosion process could be divided into the initia stage in which the corrosion rate increased with accumulation of corrosion products and the later stage in which homogeneous and compact inner rust layers started to protect steel substrate out of corrosion mediums. The results of X-ray diffraction (XRD) indicated that the rust layers of the three-group steels (Cr Cr-Ni and Cr-Ni-Cu steels) were composed of α-FeOOH,β-FeOOH,γ-FeOOH, Fe3O4 and large amounts o amorphous compounds. The content of amorphous compounds of CreNieCu steel was about 2%-3% more than that of CreNi steel. The results of electron probe microanalysis (EPMA) showed that Cr concentrated mainly in the inner region of the rust of Cr-Ni-Cu steel, inner/outer interface especially, whereas Ni was uniformly distributed all over the rust and Cu was noticed rarely after 73 wet/dry cycles. The addition of C and Ni was beneficial to the formation of dense and compact inner rust layer, which was the most importan reason for the improvement of corrosion resistance of experimental steel.     

Correlation of surface features with corrosion behaviors of interstitial free steel processed by temper rolling

Temper rolling,as a final manufacturing procedure,brings the change of surface features and hence affects the corrosion behaviors of interstitial-free(IF)steel.This study investigates changes in residual stress,microstructure,and surface topography of IF steel using X-ray diffraction,electron backscatter diffraction,and optical interferometric microscopy.And the synthetic influence of surface features on the corrosion process of the steel was evaluated by damp heat tests and electrochemical measurements.Results showed that low tensile and compressive residual stresses are introduced to the surface of the IF steel.Some grains had a grain orientation spread(GOS)value greater than 0.50 after temper rolling.Moreover,temper rolling caused a slight change in the surface profile of the IF steel.The compressive residual stress had an overwhelming role at the macroscopic level,in retarding the corrosion evolution process of IF steel,as well as in decreasing the average corrosion rate.And corrosion was more likely to initiate and propagate in matrices with a high GOS value,which played the determinant role at the microscopic level.Moreover,the depth of valley in the surface profile could affect the diffusion process involved in the electrode reactions,which was more likely to exert an extra influence on the corrosion rate of IF steel.     

Corrosion inhibition of layered double hydroxides for metal-based systems

Layered double hydroxide(LDH),a kind of 2D layered materials,has been recognized as the promising anticorrosion materials for metal and its alloy.The microstructure,physical/chemical properties,usage in corrosion inhibition and inhibition performance of LDH have been studied separately in open literature.However,there is a lack of a complete review to summarize the status of LDH technology and the potential R&D opportunities in the field of corrosion inhibition.In addition,the challenges for LDH in corrosion inhibition of metal-based system have not been summarized systematically.Herein,we review recent advances in the rational design of LDH for corrosion inhibition of metal-based system(i.e.Mg alloy,Al alloy,steel and concrete)and high-throughput anticorrosion materials development.By evaluating the physical/chemical properties,usage in metal-based system and the corrosion inhibition mechanism of LDH,we highlight several important factors of LDH for anticorrosion performance and common features of LDH in applying different metal alloys.Finally,we provide our perspective and recommendation in this field,including high-throughput techiniques for combinatorial compositional design and rapid synthesis of anticorrosion alloys,with the goal of accelerating the development and application of LDH in corrosion inhibition of metal-based system.     

Corrosion of AISI 4130 Steel Alloy under Hydrodynamic Condition in Ethylene Glycol+Water+NO2- Solution

The electrochemical behavior of steel alloy in ethylene glycol-water mixture at different solution rotating speeds was investigated by polarization curves and AC impedance measurements (EIS). The results obtained showed that corrosion rate was not changed significantly at different rotating speeds and was decreased with increasing ethylene glycol concentration. The effect of nitrite as an inhibitor was studied and high inhibition efficiency was obtained. It was found that surface passivation occurred in the presence of inhibitor. The inhibiting effect of the nitrite was explained on the basis of the competitive adsorption between the inorganic anions and the aggressive Cl- ions and the adsorption isotherm basically obeys the Flory-Huggins adsorption isotherm. Thermodynamic parameters for steel corrosion and inhibitor adsorption were determined, which revealed that the adsorption process is spontaneous.