Improved dehydrogenation of MgH2-Li3AlH6 mixture with TiF3 addition

MgH₂-Li₃AlH₆ mixture shows a mutual activation effect between the components. But the dehydrogenation kinetics is still slow, especially at temperature as low as 250 °C. Hereby, an additive (TiF₃) was introduced into the mixture in the present study. The reaction mechanisms were studied by the combined analyses of X-ray diffraction (XRD), thermogravimetric analysis (TGA), as well as thermodynamic calculations. A two-step ball milling method could reduce the mechanical decomposition of Li₃AlH₆ effectively and was adopted. During milling, Li₃AlH₆ reacts with TiF₃ and produces Al₃Ti while MgH₂ remains stable. All the species are well mixed after milling and the grain size is as small as 100 nm. During TGA test, all the reactions occur at lower temperatures compared with undoped mixture, especially the dehydrogenation of MgH₂, which shows a decrease of 60 °C. Its activation energy is reduced by 32.0 kJ mol⁻¹. The first three isothermal (250 °C) cycles indicate that the kinetics of dehydrogenation has been greatly enhanced, showing a reversible capacity of 4.5 wt.% H₂. The time needed for the 1st dehydrogenation has been shortened to 3600 s from 8000 s for the undoped mixture. These improvements are mainly attributed to the catalytic effect of the in-situ formed Al₃Ti. But there is no influence on the rehydrogenation kinetics and the enthalpy of the dehydrogenation of MgH₂ is unchanged.     

MgH2 synthesis during reactive mechanical alloying studied by in-situ pressure monitoring

The synthesis of MgH₂ by reactive mechanical milling has been studied by monitoring H₂ pressure changes inside a milling chamber. Mg and a Mg-10 wt.% C mixture were used as starting materials and milled under 0.5 MPa of H₂. The addition of C doubles the MgH₂ synthesis efficiency due to C acting as a process control agent. MgH₂ formation has been observed throughout milling and during the rest periods between milling stages. Mg hydriding during the rest periods has been found to be controlled by hydrogen diffusion through MgH₂. High-diffusivity paths along grain boundaries seem to be operative during the process. A lower bound for the diffusion coefficient of H in MgH₂ at room temperature of 10⁻²⁵ m² s⁻¹ has been estimated from the data.     

Mg2NiH4 synthesis and decomposition reactions

A ternary Mg₂NiH₄ hydride was synthesized using method that relies on a relatively short mechanical milling time (one hour) of a 2:1 MgH₂–Ni powder mixture followed by sintering at a sufficiently high hydrogen pressure (>85 bar) and temperature (>400 °C). The ternary hydride forms in less than 2.5 h (including the milling time) with a yield of ∼90% as a mixture of two polymorphic forms. The mechanisms of formation and decomposition of ternary Mg₂NiH₄ under different hydrogen pressures were studied in detail using an in situ synchrotron radiation powder X-ray diffraction (SR-PXD) and high pressure DSC. The obtained experimental results are supported by morphological and microstructural investigations performed using SEM and high resolution STEM. Additionally, effects occurring during the desorption reaction were studied using DSC coupled with mass spectrometry.     

Mechanochemical synthesis of NaBH4 starting from NaH–MgB2 reactive hydride composite system

The present investigation focuses on a new synthesis route of NaBH₄ starting from the 2NaH + MgB₂ system subjected to mechanochemical activation under reactive hydrogen atmosphere. The milling process was carried out under two different hydrogen pressures (1 and 120 bar) with two different rotation speeds (300 and 550 rpm). The reaction products were characterized by ex-situ solid state magic angle spinning (MAS) nuclear magnetic resonance (NMR), ex-situ X-ray powder diffraction (XRPD) and Infrared Spectroscopy (IR). From the results of these analyses, it can be concluded that milling in all the considered conditions led to the formation of NaBH₄ (cubic-Fm-3m). In particular, a reaction yield of 5 and 14 wt% is obtained after 20 h of milling at 120 bar of H₂ for the tests performed at 300 rpm and 550 rpm, respectively. The presence of MgH₂ is also detected among the final products on the as milled powders. The influence of the milling conditions and the evaluation of the parameters related the mechanochemical process are here discussed.     

Influence of K2TiF6 additive on the hydrogen sorption properties of MgH2

In this study, the hydrogen storage properties of MgH₂ with the addition of K₂TiF₆ were investigated for the first time. The temperature-programmed desorption results showed that the addition of 10 wt% K₂TiF₆ to the MgH₂ exhibited a lower onset desorption temperature of 245 °C, which was a decrease of about 105 °C and 205 °C compared with the as-milled and as-received MgH₂, respectively. The dehydrogenation and rehydrogenation kinetics of 10 wt% K₂TiF₆-doped MgH₂ were also significantly improved compared to the un-doped MgH₂. The results of the Arrhenius plot showed that the activation energy for the hydrogen desorption of MgH₂ was reduced from 164 kJ/mol to 132 kJ/mol after the addition of 10 wt% K₂TiF₆. Meanwhile, the X-ray diffraction analysis showed the formation of a new phase of potassium hydride and titanium hydride together with magnesium fluoride and titanium in the doped MgH₂ after the dehydrogenation and rehydrogenation process. It is reasonable to conclude that the K₂TiF₆ additive doped with MgH₂ played a catalytic role through the formation of active species of KH, TiH₂, MgF₂ and Ti during the ball milling or heating process. It is therefore proposed that this newly developed product works as a real catalyst for improving the hydrogen sorption properties of MgH₂.     

Effective synthesis of Mg2CoH5 by reactive mechanical milling and its hydrogen sorption behavior after cycling

Mg₂CoH₅ was synthesized by reactive mechanical milling (RMM) under hydrogen atmosphere (0.5 MPa) from 2MgH₂–Co and 3MgH₂–Co mixtures, with a yield >80%. The microstructure, structure and thermal behavior of the phases formed during the processing were investigated by transmission electron microscopy, X-ray diffraction and differential scanning calorimetry. Kinetic properties of the reaction with hydrogen of the 2MgH₂–Co and 3MgH₂–Co mixtures after RMM were evaluated using modified Sieverts-type equipment. The 3MgH₂–Co mixture showed better properties for storage applications, with its highest rate of hydrogen absorption and desorption at 300 °C, its storage capacity of about 3.7 wt% in less than 100 s, and good stability after cycling. Although the starting material presents Mg₂CoH₅ as majority phase, the cycling leads to disproportion between Mg and Co. We obtained a mixture of Mg₂CoH₅, Mg₆Co₂H₁₁ and MgH₂ hydrides, as well as other phases such as Co and/or Mg, depending on experimental conditions.     

MgH2-based nanocomposites prepared by short-time high energy ball milling followed by cold rolling: A new processing route

A new processing route consisting of a short-time high energy ball milling (HEBM) step followed by cold rolling (CR) to produce MgH₂-based nanocomposites was investigated. Samples of pure MgH₂ and MgH₂-mixtures containing 2 mol% of FeF₃ were processed under air atmosphere and their effects on the microstructure and the hydrogen storage properties were studied in detail. X-ray Diffraction (XRD) analysis on all samples revealed crystallite sizes in the nanometer range for the beta-MgH₂ and FeF₃ phases (beta (beta): ∼8–13 nm and FeF₃: ∼16–21 nm). No extra crystallite size reduction was observed for the HEBM + CR samples in comparison with those only cold rolled. Scanning electron microscopy (SEM) evaluation together with elemental composition analysis indicated a finer size distribution of additive particles and also a more intimate level of mixing for the HEBM + CR mixture than for the mixture obtained only by CR. These features were associated with the HEBM step applied before the CR. These characteristics led to a lower hydrogen desorption temperatures and enhanced desorption kinetics behavior for the HEBM + CR samples in comparison with the CR samples.     

Sorption behavior of the MgH2–Mg2FeH6 hydride storage system synthesized by mechanical milling followed by sintering

The hydrogen sorption behavior of the Mg₂FeH₆–MgH₂ hydride system is investigated via in-situ synchrotron and laboratory powder X-ray diffraction (SR-PXD), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), particle size distribution (PSD) and volumetric techniques. The Mg₂FeH₆–MgH₂ hydride system is obtained by mechanical milling in argon atmosphere followed by sintering at high temperature and hydrogen pressure. In-situ SR-PXD results show that upon hydriding MgH₂ is a precursor for Mg₂FeH₆ formation and remained as hydrided phase in the obtained material. Diffusion constraints preclude the further formation of Mg₂FeH₆. Upon dehydriding, our results suggest that MgH₂ and Mg₂FeH₆ decompose independently in a narrow temperature range between 275 and 300 °C. Moreover, the decomposition behavior of both hydrides in the Mg₂FeH₆–MgH₂ hydride mixture is influenced by each other via dual synergetic-destabilizing effects. The final hydriding/dehydriding products and therefore the kinetic behavior of the Mg₂FeH₆–MgH₂ hydride system exhibits a strong dependence on the temperature and pressure conditions.     

Synthesis and decomposition mechanisms of ternary Mg2CoH5 studied using in situ synchrotron X-ray diffraction

A ternary Mg₂CoH₅ hydride was synthesized using a novel method that relies on a relatively short mechanical milling time (1 h) of a 2:1 MgH₂-Co powder mixture followed by sintering at a sufficiently high hydrogen pressure (>85 bar) and heating from RT to 500 °C. The ternary hydride forms in less than 2.5 h (including the milling time) with a yield of ∼90% at ∼300 °C. The mechanisms of formation and decomposition of ternary Mg₂CoH₅ were studied in detail using an in situ synchrotron radiation powder X-ray diffraction (SR-PXD). The obtained experimental results are supported by morphological and microstructural investigations performed using SEM and high-resolution STEM. Additionally, thermal effects occurring during the desorption reaction were studied using DSC. The morphology of as-prepared ternary Mg₂CoH₅ is characterized by the presence of porous particles with various shapes and sizes, which, in fact, are a type of nanocomposite consisting mainly of nanocrystallites with a size of ∼5 nm. Mg₂CoH₅ decomposes at approximately 300 °C to elemental Mg and Co. Additionally, at approximately 400 °C, MgCo is formed as precipitates inserted into the Mg-Co matrix. During the rehydrogenation of the decomposed residues, prior to the formation of Mg₂CoH₅, MgH₂ appears, which confirms its key role in the synthesis of the ternary Mg₂CoH₅.     

Fast hydrogen absorption/desorption kinetics in reactive milled Mg-8 mol% Fe nanocomposites

This study aims to better understand the Fe role in the hydrogen sorption kinetics of Mg–Fe composites. Mg-8 mol% Fe nanocomposites produced by high energy reactive milling (RM) for 10 h resulted in MgH₂ mixed with free Fe and a low fraction of Mg₂FeH₆. Increasing milling time to 24 h allowed formation of a high fraction of Mg₂FeH₆ mixed with MgH₂. The hydrogen absorption/desorption behavior of the nanocomposites reactive milled for 10 and 24 h was investigated by in-situ synchrotron X-ray diffraction, thermal analyses and kinetics measurements in Sieverts-type apparatus. It was found that both 10 and 24 h milled nanocomposites presents extremely fast hydrogen absorption/desorption kinetics in relatively mild conditions, i.e., 300–350 °C under 10 bar H₂ for absorption and 0.13 bar H₂ for desorption. Nanocomposites with MgH₂, low Fe fraction and no Mg₂FeH₆ are suggested to be the most appropriate solution for hydrogen storage under the mild conditions studied.     

Effects of SiC nanoparticles with and without Ni on the hydrogen storage properties of MgH2

In this work, MgH₂–SiC–Ni was prepared by magneto-mechanical milling in hydrogen atmosphere. Scanning electron microscope mapping images showed a homogeneous dispersion of both Ni and SiC among MgH₂ particles. Based on the differential scanning calorimetry traces, the temperature of desorption is reduced by doping MgH₂ with SiC and Ni. Hydrogen absorption/desorption behaviour of the samples was investigated by Sievert's method at 300 °C, and the results showed that both capacity and kinetics were improved by adding SiC and Ni. The hydrogen desorption kinetic investigation indicated that for pure MgH₂, the rate-determining step is surface controlled and recombination, while for the MgH₂–SiC–Ni sample it is controlled as described by the Johnson–Mehl–Avrami 3D model (JMA 3D).     

Effect of in-situ formed Mg2Ni/Mg2NiH4 compounds on hydrogen storage performance of MgH2

Magnesium-based hydrogen storage materials (MgH₂) are promising hydrogen carrier due to the high gravimetric hydrogen density; however, the undesirable thermodynamic stability and slow kinetics restrict its utilization. In this work, we assist the de/hydrogenation of MgH₂ via in situ formed additives from the conversion of an MgNi₂ alloy upon de/hydrogenation. The MgH₂–16.7 wt%MgNi₂ composite was synthesized by ball milling of Mg powder and MgNi₂ alloy followed by a hydrogen combustion synthesis method, where most of the Mg converted to MgH₂, and the others reacted with the MgNi₂ generating Mg₂NiH₄, which produced in situ Mg₂Ni during dehydrogenation. Results showed that the Mg₂Ni and Mg₂NiH₄ could induce hydrogen absorption and desorption of the MgH₂, that it absorbed 2.5 wt% H₂ at 473 K, much higher than that of pure Mg, and the dehydrogenation capacity increased by 2.6 wt% at 573 K. Besides, the initial dehydrogenation temperature of the composite under the promotion of Mg₂NiH₄ decreased greatly by 100 K, whereas it is 623 K for MgH₂. Furthermore, benefiting from the catalyst effect of Mg₂NiH₄ during dehydrogenation, the apparent activation energy of the composite reduced to 73.2 kJ mol⁻¹ H₂ from 129.5 kJ mol⁻¹ H₂.     

Regeneration of spent-NaBH4 back to NaBH4 by using high-energy ball milling

High-energy ball milling was employed to regenerate spent-sodium borohydride, i.e., mainly the sodium metaborate (NaBO₂), back to sodium borohydride (NaBH₄) by a reaction with magnesium hydride (MgH₂). The samples were characterized using scanning electron microscopy (SEM), Fourier transform infrared-attenuated total reflectance (FTIR-ATR) spectroscopy, X-ray diffraction (XRD) and nuclear magnetic resonance (NMR) spectroscopy. In general, as the ball-milling duration increases, the yield of NaBH₄ increases accordingly and leads to an extreme value of 76%, when MgH₂ in stoichiometric excess by 40% was initially present in ball mills.     

Effects of CNTs on the hydrogen storage properties of MgH2 and MgH2-BCC composite

MgH₂ with 10 wt.% Ti_0.4Mn_0.22Cr_0.1V_0.28 alloy (termed the BCC alloy for its body centred cubic structure) and 5 wt.% carbon nanotubes (CNTs) were prepared by planetary ball milling, and its hydrogen storage properties were compared with those of the pure MgH₂ and the binary mixture of MgH₂ and the BCC alloy. The sample with CNTs showed considerable improvement in hydrogen sorption properties. Its temperature of desorption was 125 °C lower than for the pure sample and 59 °C lower than for the binary mixture. In addition, the gravimetric capacity of the ternary sample was 6 wt.% at 300 °C and 5.6 wt.% at 250 °C, and it absorbed 90% of this amount at 150 s and 516 s at 300 °C and 250 °C, respectively. It can be hypothesised from the results that the BCC alloy assists the dissociation of hydrogen molecules into hydrogen atoms and also promotes hydrogen pumping into the Mg/BCC interfaces, while the CNTs facilitate access of H-atoms into the interior of Mg grains.     

Catalytic effect of melt-spun Ni3FeMn alloy on hydrogen desorption properties of nanocrystalline MgH2 synthesized by mechanical alloying

To improve hydrogen desorption properties of magnesium hydride, a composite material with composition of MgH₂-5 at% Ni₃FeMn has been prepared by co-milling MgH₂ powder with Ni₃FeMn alloy either in the form of as-cast (sample A) or melt-spun ribbon (sample B). The study has shown that the addition of Ni₃FeMn alloy to magnesium hydride can yield a finer particle size after mechanical alloying (MA). As a consequence, the desorption temperature of mechanically activated MgH₂ for 30 h has decreased from 319 °C to 307 °C for sample A and to 290 °C for sample B. Furthermore, some favorable effects of Ni₃FeMn alloy on hydrogen desorption kinetics have been observed. Further improvement in the hydrogen desorption of melt-spun containing composite can be related to higher hardness value of the melt-spun powder compared to the as-cast alloy, and probably a more homogeneous distribution of the alloyed elements.     

Influence of multiple oxide (Cr2O3/Nb2O5) addition on the sorption kinetics of MgH2

The influence of multiple additions of two oxides, Cr₂O₃ and Nb₂O₅, as additives on the hydrogen sorption kinetics of MgH₂ after milling was investigated. We found that the desorption kinetics of MgH₂ were improved more by multiple oxide addition than by single addition. Even for the milled MgH₂ micrometric size powders, the high hydrogen capacity with fast kinetics were achieved for the powders after addition of 0.2 mol% Cr₂O₃ + 1 mol% Nb₂O₅. For this composition, the hydride desorbed about 5 wt.% hydrogen within 20 min and absorbed about 6 wt.% in 5 min at 300 °C. Furthermore, the desorption temperature was decreased by 100 °C, compared to MgH₂ without any oxide addition, and the activation energy for the hydrogen desorption was estimated to be about 185 kJ mol⁻¹, while that for MgH₂ without oxide was about 206 kJ mol⁻¹.     

New horizon in mechanochemistry—high-temperature,high-pressure mechanical synthesis in a planetary ball mill—with magnesium hydride synthesis as an example

A new route of materials synthesis, namely, high-temperature, high-pressure reactive planetary ball milling (HTPRM), is presented. HTPRM allows for the mechanosynthesis of materials at fully controlled temperatures of up to 450 °C and pressures of up to 100 bar of hydrogen. As an example of this application, a successful synthesis of magnesium hydride is presented. The synthesis was performed at controlled temperatures (room temperature (RT), 100, 150, 200, 250, 300, and 325 °C) while milling in a planetary ball mill under hydrogen pressure ($>$50 bar). Very mild milling conditions (250 rpm) were applied for a total milling time of 2 h, and a milling vial with a relatively small diameter (φ = 53 mm, V = ～0.06 dm³) was used. The effect of different temperatures on the synthesis kinetics and outcome were examined. The particle morphology, phase composition, reaction yield, and particle size were measured and analysed by scanning electron microscopy, X-ray diffraction, differential scanning calorimetry (DSC) techniques. The obtained results showed that increasing the temperature of the process significantly improved the reaction rate, which suggested the great potential of this technique for the mechanochemical synthesis of materials.     

Phase-structural and morphological features,dehydrogenation/re-hydrogenation performance and hydrolysis of nanocomposites prepared by ball milling of MgH2 with germanium

Ball milling of magnesium hydride with germanium additives in argon for up to 10 h was shown to result in the formation of nanocomposites of α- and γ-modifications of MgH₂ together with individual Ge phase. When the as milled samples are heated-up, Ge interacts with MgH₂ to form Mg₂Ge at T = 350–400 °C; the phase transformation overlaps with MgH₂ decomposition and Mg₂Ge phase remains in the material after its re-hydrogenation at T = 300 °C and P(H₂)∼15 bar.The ball milled Ge-MgH₂ nanocomposites were found to be characterised by an improved hydrogen release via hydrolysis in organic acid solutions as compared to pure MgH₂ prepared and tested at the same conditions. It was found that the composite containing 5 wt% of Ge and ball milled for 5 h showed the best hydrogen generation performance, with total hydrogen release exceeding 1.55 NL/g (yield close to 100%) in one minute.     

Improved reversible dehydrogenation of LiBH4–MgH2 composite by the synergistic effects of Al and MgO

In this paper, we report a novel method of improving the reversible dehydrogenation properties of the 2LiBH₄–MgH₂ composite. Our study found that mechanically milling with small amount of Al powder can markedly shorten or even eliminate the problematic incubation period that interrupts the dehydrogenation steps of the 2LiBH₄–MgH₂ composite. But the resulting composite showed serious kinetics degradation upon cycling. In an effort to solve this problem, we found that combined usage of small amounts of Al and MgO enabled the 2LiBH₄–MgH₂ composite to rapidly and reversibly deliver around 9 wt% hydrogen at 400 °C under 0.3 MPa H₂, which compares favorably with the dehydrogenation performance of the composites with transition-metal additives. A combination of phase/microstructural analyses and series of control experiments has been conducted to gain insight into the promoting effects of Al and MgO. It was found that Al and MgO additives act as precursor and promoter for the formation of AlB₂ heterogeneous nucleation sites, respectively.     

Enhanced hydrogen storage properties of 4MgH2 + LiAlH4 composite system by doping with Fe2O3 nanopowder

In this paper, the hydrogen storage properties and reaction mechanism of the 4MgH₂ + LiAlH₄ composite system with the addition of Fe₂O₃ nanopowder were investigated. Temperature-programmed-desorption results show that the addition of 5 wt.% Fe₂O₃ to the 4MgH₂ + LiAlH₄ composite system improves the onset desorption temperature to 95 °C and 270 °C for the first two dehydrogenation stage, which is lower 40 °C and 10 °C than the undoped composite. The dehydrogenation and rehydrogenation kinetics of 5 wt.% Fe₂O₃-doped 4MgH₂ + LiAlH₄ composite were also improved significantly as compared to the undoped composite. Differential scanning calorimetry measurements indicate that the enthalpy change in the 4MgH₂–LiAlH₄ composite system was unaffected by the addition of Fe₂O₃ nanopowder. The Kissinger analysis demonstrated that the apparent activation energy of the 4MgH₂ + LiAlH₄ composite (125.6 kJ/mol) was reduced to 117.1 kJ/mol after doping with 5 wt.% Fe₂O₃. Meanwhile, the X-ray diffraction analysis shows the formation of a new phase of Li₂Fe₃O₄ in the doped composite after the dehydrogenation and rehydrogenation process. It is believed that Li₂Fe₃O₄ acts as an actual catalyst in the 4MgH₂ + LiAlH₄ + 5 wt.% Fe₂O₃ composite which may promote the interaction of MgH₂ and LiAlH₄ and thus accelerate the hydrogen sorption performance of the MgH₂ + LiAlH₄ composite system.