Autothermal reforming of ethanol in a Pd–Ag/Ni composite membrane reactor

The main objective of this project is to study the hydrogen production reaction from oxidative steam reforming of bio-ethanol in the pertinent characteristics of a palladium–silver alloy membrane reactor. The enhancements of hydrogen permeation and of H₂/N₂ permselectivity were studied in a Ni–Pd–Ag ternary alloy membrane, which was fabricated by successive electroless plating of palladium and silver on stainless steel (PSS) supports modified with nickel electroplating. XRD, SEM, and EDS were used to characterize the surface morphology of the membranes. Ethanol–water mixture (n_water/n_ethanol = 1 or 3) and oxygen (n_oxygen/n_ethanol = 0.2 or 0.7) were fed concurrently into the membrane reactor packed with Zn–Cu commercial catalyst (MDC-3). The reaction temperatures were set at temperatures of 593–723 K and pressures of 3–10 atm. The amount of oxygen added in the feed has a significant effect on the steam reforming reaction of ethanol. At high pressures, autothermal reaction of ethanol with no need for external heating to the composite membrane reactor to produce high purity hydrogen was easily processed.     

Pathways of ethanol steam reforming over ceria-supported catalysts

Ceria-supported Pt, Ir and Co catalysts are prepared herein by the deposition–precipitation method and investigated for their suitability in the steam reforming of ethanol (SRE) at a temperature range of 250–500 °C. SRE is tested in a fixed-bed reactor under an H₂O/EtOH molar ratio of 13 and 20,000 h⁻¹ GHSV. Possible pathways are proposed according to the assigned temperature window to understand the different catalysts attributed to specific reaction pathways. The Pt/CeO₂ catalyst shows the best carbon–carbon bond-breaking ability and the lowest complete ethanol conversion temperature of 300 °C. Acetone steam reforming over the Ir/CeO₂ catalyst at 400 °C promotes a hydrogen yield of up to 5.3. Lower reaction temperatures for the water–gas shift and acetone steam reforming are in evidence for the Co/CeO₂ catalyst, whereas the carbon deposition causes its deactivation at temperature over 500 °C.     

Production of hydrogen via steam reforming of biofuels on Ni/CeO2–Al2O3 catalysts promoted by noble metals

The catalytic activity of Ni/CeO₂–Al₂O₃ catalysts modified with noble metals (Pt, Ir, Pd and Ru) was investigated for the steam reform of ethanol and glycerol. The catalysts were characterized by the following techniques: Energy-dispersive X-ray, BET, X-ray diffraction, temperature-programmed reduction, UV–vis diffuse reflectance spectroscopy and X-ray absorption near edge structure (XANES). The results showed that the formation of inactive nickel aluminate was prevented by the presence of CeO₂ dispersed on alumina. The promoting effect of noble metals included a decrease in the reduction temperatures of NiO species interacting with the support, due to the hydrogen spillover effect. It was seen that the addition of noble metal stabilized the Ni sites in the reduced state along the reforming reaction, increasing the ethanol and glycerol conversions and decreasing the coke formation. The higher catalytic performance for the ethanol steam reforming at 600 °C and glycerol steam reforming was obtained for the NiPd and NiPt catalysts, respectively, which presented an effluent gaseous mixture with the highest H₂ yield with reasonably low amounts of CO.     

Ethanol catalytic membrane reformer for direct PEM FC feeding

In this paper an ethanol reformer based on catalytic steam reforming with a catalytic honeycomb loaded with RhPd/CeO₂ and palladium separation membranes with an area of 30.4 cm² has been used to generate a pure hydrogen stream of up to 100 ml/min to feed a PEM fuel cell with an active area of 5 cm². The fuel reformer behavior has been extensively studied under different temperature, ethanol–water flow rate and gas pressure at a fixed S/C ratio of 1.6 (molar). The hydrogen yield has been controlled by acting upon the ethanol–water fuel flow and gas pressure.     

Hydrogen production by glycerol steam reforming with in situ hydrogen separation: A thermodynamic investigation

Thermodynamic features of hydrogen production by glycerol steam reforming with in situ hydrogen extraction have been studied with the method of Gibbs free energy minimization. The effects of pressure (1–5 atm), temperature (600–1000 K), water to glycerol ratio (WGR, 3–12) and fraction of H₂ removal (f, 0–1) on the reforming reactions and carbon formation were investigated. The results suggest separation of hydrogen in situ can substantially enhance hydrogen production from glycerol steam reforming, as 7 mol (stoichiometric value) of hydrogen can be obtained even at 600 K due to the hydrogen extraction. It is demonstrated that atmospheric pressure and a WGR of 9 are suitable for hydrogen production and the optimum temperature for glycerol steam reforming with in situ hydrogen removal is between 825 and 875 K, 100 K lower than that achieved typically without hydrogen separation. Furthermore, the detrimental influence of increasing pressure in terms of hydrogen production becomes marginal above 800 K with a high fraction of H₂ removal (i.e., f = 0.99). High temperature and WGR are favorable to inhibit carbon production.     

Hydrogen production from ethanol steam reforming over Ir/CeO2 catalysts: Enhanced stability by PrOx promotion

We studied ethanol steam reforming over Ir/Ce_0.9Pr_0.1O₂ and Ir/CeO₂ catalysts comparatively with respect to activity and stability. We found that PrO_x-doping have significantly promoted the oxygen storage capacity and thermal stability of the catalysts by incorporation into the ceria lattice. Ethanol was readily converted to hydrogen, methane and carbon oxides at 773 K over the Ir/Ce_0.9Pr_0.1O₂ catalyst, and this is 100 K lower than that found for the Ir/CeO₂ catalyst. Moreover, the PrO_x-doped catalyst was stable toward ethanol steam reforming at 923 K for 300 h without an apparent variation in ethanol conversion and product distribution. However, the severe aggregation of ceria particles and heavy coke deposition were observed on the Ir/CeO₂ catalyst, resulting in remarkable deactivation under the same reaction conditions.     

Catalysts for hydrogen production in a multifuel processor by methanol,dimethyl ether and bioethanol steam reforming for fuel cell applications

Methanol, dimethyl ether and bioethanol steam reforming to hydrogen-rich gas were studied over CuO/CeO₂ and CuO–CeO₂/γ-Al₂O₃ catalysts. Both catalysts were found to provide complete conversion of methanol to hydrogen-rich gas at 300–350 °C. Complete conversion of dimethyl ether to hydrogen-rich gas occurred over CuO–CeO₂/γ-Al₂O₃ at 350–370 °C. Complete conversion of ethanol to hydrogen-rich gas occurred over CuO/CeO₂ at 350 °C. In both cases, the CO content in the obtained gas mixture was low (<2 vol.%). This hydrogen-rich gas can be used directly for fuelling high-temperature PEM FC. For fuelling low-temperature PEM FC, it is needed only to clean up the hydrogen-rich gas from CO to the level of 10 ppm. CuO/CeO₂ catalyst can be used for this purpose as well. Since no individual WGS stage, that is necessary in most other hydrogen production processes, is involved here, the miniaturization of the multifuel processor for hydrogen production by methanol, ethanol or DME SR is quite feasible.     

Hydrogen production from oxidative steam reforming of ethanol over rhodium catalysts supported on Ce–La solid solution

The catalytic behaviors of Rh catalysts supported on Ce–La solid solution in H₂ production from the oxidative steam reforming (OSR) of ethanol were studied for the first time. 1%Rh/Ce_0.7La_0.3O_y exhibits 100% ethanol conversion at 573 K with H₂ yield rate 214 μmol g-cat⁻¹ s⁻¹, which is 150 K lower than that required for comparable performance with 1%Rh/CeO₂. La doping also enhanced the stability by accelerating CH₃COCH₃ conversion and gave low CO selectivity due to the high water gas shift activity. X-ray diffraction and Raman spectroscopy characterizations indicate the formation of Ce–La solid solutions and oxygen vacancies. H₂ temperature-programmed reduction and thermo-gravimetric measurement results confirmed that the redox properties of Rh/CeO₂ were greatly enhanced by La doping, which accelerated ethanol conversion, promoted H₂ yield, and maintained good long–term activity for the OSR reaction.     

Hydrogen production by steam reforming of ethanol over mesoporous Ni–Al2O3–ZrO2 xerogel catalysts: Effect of nickel content

Hydrogen production by steam reforming of ethanol over mesoporous Ni–Al₂O₃–ZrO₂ xerogel catalysts (denoted as XNiAZ) with different nickel content (X, wt%) was studied. A single-step epoxide-driven sol–gel method was employed for the preparation of the catalysts. The effect of nickel content of XNiAZ catalysts on their physicochemical properties and catalytic activities was investigated. All the XNiAZ catalysts exhibited a well-developed mesoporous structure and they dominantly showed an amorphous NiO–Al₂O₃–ZrO₂ composite phase, leading to high dispersion of NiO. Nickel surface area and reducibility of XNiAZ catalysts showed volcano-shaped trends with respect to nickel content. Nickel surface area of XNiAZ catalysts played a key role in determining the catalytic performance in the steam reforming of ethanol; an optimal nickel content was required for maximum production of hydrogen. Among the catalysts tested, 15NiAZ catalyst with the highest nickel surface area exhibited the best catalytic performance in the steam reforming of ethanol. In addition, 15NiAZ catalyst showed high and stable hydrogen yields under different total feed rate, demonstrating its potential applicability in large-scale hydrogen production.     

Hydrogen production by steam reforming of ethanol over an Ir/CeO2 catalyst: Reaction mechanism and stability of the catalyst

Steam reforming of ethanol over an Ir/CeO₂ catalyst has been studied with regard to the reaction mechanism and the stability of the catalyst. It was found that ethanol dehydrogenation to acetaldehyde was the primary reaction, and acetaldehyde was then decomposed to methane and CO and/or converted to acetone at low temperatures. Methane was further reformed to H₂ and CO, and acetone was directly converted into H₂ and CO₂. Addition of CO, CO₂, and CH₄ to the water/ethanol mixture proved that steam reforming of methane and the water gas shift were the major reactions at high temperatures. The Ir/CeO₂ catalyst displayed rather stable performance in the steam reforming of ethanol at 650 °C even with a stoichiometric feed composition of water/ethanol, and the effluent gas composition remained constant for 300 h on-stream. The CeO₂ in the catalyst prevented the highly dispersed Ir particles from sintering and facilitated coke gasification through strong Ir–CeO₂ interaction.     

Modelling of the ethanol steam reforming over Rh-Pd/CeO2 catalytic wall reactors

Existing literature data have been used to model the steam reforming of ethanol on catalytic honeycombs coated with Rh-Pd/CeO₂, which have shown an excellent performance and robustness for the production of hydrogen under realistic conditions. In this article, a fully 3D non-isothermal model is presented, where the reactions of ethanol decomposition, water gas shift, and methane steam reforming have been modelled under different operational pressures (1–10 bar) and temperatures (500–1200 K) at a steam to carbon ratio of S/C = 3 and a space time of W/F between 2·10⁻³ and 3 kg h L_liq⁻¹. According to the modelling results, a maximum hydrogen yield of 80% is achieved at a working temperature of 1150 K and a pressure of 4 bar at S/C = 3.     

A million-channel reformer on a fingertip: Moving down the scale in hydrogen production

The present contribution reports the design, manufacture and experimental proof of concept of an ethanol micro-reformer for portable-fuel cell feeding. Through photo-assisted electrochemical etching, a silicon micromonolithic substrate with perfectly parallel cylindrical channels of 3.3 μm diameter was achieved (density of channels of ca. 4 × 10⁴ channels mm⁻²). The channel walls were coated with a cobalt-based catalyst. The resultant functionalized micromonoliths were implemented in a stainless steel microreactor including feed evaporation facilities and electrical heating. The unit was successfully tested for ethanol steam reforming under non-diluted feed conditions at 773 K, achieving high hydrogen specific production rates, high ethanol conversions (>80%) and adequate selectivity profiles, with H₂:CO₂ molar ratios of ∼3 and low CO outlet concentrations. A performance comparison was performed with two other reforming substrates with the same catalyst formulation, namely, a conventional cordierite monolith and a conventional stainless steel microreactor. Results show for the Si-micromonolithic reactor a remarkable improvement of the specific hydrogen production rate (per unit reactor volume and feed flowrate), operating at considerably reduced residence times, due to the increase in contact area per unit volume.     

Efficient catalytic abatement of greenhouse gases: Methane reforming with CO2 using a novel and thermally stable Rh–CeO2 catalyst

2% Rh–CeO₂ catalyst was synthesized using the hard template method and characterized by means of N₂ adsorption/desorption, XRD and H₂-TPR methods. The prepared powdered catalyst exhibited high thermal stability and high surface area with negligible sintering during 24-h exposure to 973 K in an inert atmosphere. During the temperature programmed methane dry reforming reaction between 473 and 1073 K, an increase in the molar H₂/CO ratio from 0.3 at 623 K to as high as 0.96 at 1073 K was observed. Besides H₂ and CO, H₂O was identified among reaction products, originating from the simultaneously occurring reverse water-gas shift reaction. During the isothermal test performed at 923 K, the 2% Rh–CeO₂ catalyst exhibited stable performance and produced syngas with the average H₂/CO ratio equal to 0.62. A relative drop of catalyst activity equal to 11% was observed within 70-h time on stream at 1023 K, with the average H₂/CO ratio at the reactor outlet equal to 0.71.     

The active phase of NaCo/ZnO catalyst for ethanol steam reforming: EXAFS and in situ XANES studies

The NaCo/ZnO catalyst was prepared by a co-precipitation method and the active phase for the catalyst was studied. Extended X-ray absorption fine structure (EXAFS) studies were used to obtain structural parameters of the active phase of the catalyst. In situ X-ray absorption near edge structure (XANES) studies were also employed to better understand the phase transition of the catalyst in the course of H₂-temperature-programmed reduction followed by ethanol steam reforming. The XANES analysis confirmed that the oxidic precursor of Co₃O₄ phase was transformed to CoO followed by Co metal in the course of H₂-TPR, and the Co metal phase remained stable during the reaction. The EXAFS analysis for the fresh and spent catalyst samples revealed that the characteristic features corresponding to Co–Co distance of Co metallic phase were being developed during reaction, which demonstrated that Co phase is most likely the active phase of NaCo/ZnO catalyst for the ethanol steam reforming. The catalytic activity in ethanol steam reforming for hydrogen production over the oxidized and reduced catalyst samples was measured at 773 K and 1 atm in a fixed bed reactor using a model liquid feed containing 21 vol% ethanol in water. The prereduced NaCo/ZnO catalyst gave high ethanol conversion of 99% with product distributions of 73.0% H₂, 2.2% CO, 22.1% CO₂, and 2.7% CH₄, while the calcined oxidic one exhibited poor ethanol conversion below 44% at 773 K.     

Novel zeolite-supported rhodium catalysts for ethanol steam reforming

Renewable bioethanol is an interesting hydrogen source for fuel cells through steam reforming, but its C–C bond promotes parallel reactions, mainly coke and by-products formation. In this way, good ethanol reforming catalysts are still needed, which explains current research and development efforts around the world. Most catalysts proposed for ethanol reforming are based on oxide-supported noble metals with surface area below 100 m² g⁻¹ and reaction temperatures above 500 °C. Novel Rh and Rh–K catalysts supported on NaY zeolite with surface area above 440 m² g⁻¹ are presented in this work. Reaction temperature was fixed at 300 °C and H₂O/EtOH molar ratio and reagent flow were varied. Ethanol conversion varied from 50 to 99%, with average increase of 50% due to K promoter, and hydrogen production yield achieved 68%.     

Hydrogen production from catalytic steam reforming of bio-oil aqueous fraction over Ni/CeO2–ZrO2 catalysts

A series of composite catalysts Ni/CeO₂–ZrO₂ were prepared via impregnation method with Ni as the active metal. A laboratory-scale fixed-bed reactor was employed to investigate the catalyst performance during hydrogen production by steam reforming bio-oil aqueous fraction. Effects of water-to-bio-oil ratio (W/B), reaction temperature, and the loaded weight of Ni and Ce on the hydrogen production performance of Ni/CeO₂–ZrO₂ catalysts were examined. The obtained results were compared with commercial nickel-based catalysts (Z417). The best performance of Ni/CeO₂–ZrO₂ catalyst was observed when the Ni and Ce loaded weight were 12% and 7.5% respectively. At W/B = 4.9, T = 800 °C, H₂ yield reaches the highest of 69.7% and H₂ content of 61.8% were obtained. Under the same condition, H₂ yield and H₂ content were higher than commercial nickel-based catalysts (Z417).     

Efficient H2 production via membrane-assisted ethanol steam reforming over Ir/CeO2 catalyst

Ethanol steam reforming in membrane reactors is a promising route for decentralized H₂ production from biomass because H₂ yield can be greatly enhanced due to the equilibrium shift triggered by instantaneous H₂ extraction. Here a highly active Ir/CeO₂ catalyst has been combined with ca. 4 μm thin Pd membranes employing a 6:1 steam/ethanol feed between 673 K and 873 K at reforming pressures up to 1.8 MPa. The H₂ yield reached 94.5% at 873 K and 1300 kPa due to the separation of 91.8% H₂ whereas H₂ yield was limited to 28.9% without membrane. At lower temperatures and pressures sweep gas was needed at the membranes' permeate side for efficient H₂ generation since the H₂ partial pressure remains equilibrium-limited on the reaction side. Furthermore, the H₂ yield improved from 63.0% to 84.7% at 773 K, 1500 kPa and sweep-to-feed flow ratio 0.5 when the distance between membrane and reactor wall was shortened by ca. 30%. Thus, external H₂ diffusion towards the membrane has a large impact on membrane reactor performance pointing towards microstructured membrane reactors as optimum devices for sustainable H₂ production from biomass.     

Micro reactor hydrogen production from ethylene glycol reforming using Rh catalysts supported on CeO2 and La2O3 promoted α-Al2O3

In this work the validation of ethylene glycol (EG) as raw material for hydrogen production by steam reforming (SR) and oxidative steam reforming (OSR) reactions was studied using microchannel testing reactors. The experiments were carried out at a steam to carbon ratio (S/C) of 4.0, several temperatures and atmospheric pressure. Rh based catalysts were designed using α-Al₂O₃ modified with different contents of CeO₂ or La₂O₃ oxides as their supports. Different temperatures were tested for SR experiments (725, 675 and 625 °C) at a volume hourly space velocity (VHSV) of 200 NL/h g_cat as well as different VHSV (300 and 100 NL/h g_cat) at a constant temperature of 675 °C. In the case of OSR experiments, only the effect of the VHSV was studied at 675 °C. A long term experiment was carried out with the 2.5Rh–20Ce catalyst which lasted over 115 h in stable conditions. The catalysts physicochemical properties were studied by their characterization using the following techniques: ICP-AES, N₂ physisorption, TPR, TEM, XRD and XPS.     

Biogas steam and oxidative reforming processes for synthesis gas and hydrogen production in conventional and microreactor reaction systems

In this work, a renewable source, biogas, was used for synthesis gas and hydrogen generation by steam reforming (SR) or oxidative reforming (OR) processes. Several Ni-based catalysts and a bimetallic Rh–Ni catalyst supported on magnesia or alumina modified with oxides like CeO₂ and ZrO₂ were used. For all the experiments, a synthetic biogas which consisted of 60% CH₄ and 40% CO₂ (vol.) was fed and tested in a fixed bed reactor system and in a microreactor reaction system at 1073 K and atmospheric pressure. The catalysts which achieved high activity and stability were impregnated in a microreactor to explore the viability of process intensification. For the SR process different steam to carbon ratios, S/C, varied from 1.0 to 3.0 were used. In the case of OR process the O₂/CH₄ ratio was varied from 0.125 to 0.50. Comparing conventional and microreactor reaction systems, one order of magnitude higher TOF and productivity values were obtained in the microreactors, while for all the tested catalysts a similar activity results were achieved. Physicochemical characterization of catalysts samples by ICP-AES, N₂ physisorption, H₂ chemisorption, TPR, SEM, XPS and XRD showed differences in chemical state, metal–support interactions, average crystallite sizes and redox properties of nickel and rhodium metal particles, indicating the importance of the morphological and surface properties of metal phases in driving the reforming activity.     

Steam reforming of iso-octane toward hydrogen production over mono- and bi-metallic Cu–Co/CeO2 catalysts: Structure-activity correlations

Τhe feasibility of tailoring the iso-octane steam reforming activity of Cu/CeO₂ catalysts through the use of Co as a second active metal (Cu_20−xCo_x, where x = 0, 5, 10, 15, 20 wt%), is investigated. Characterization studies, involving N₂ adsorption–desorption at −196 °C (BET), X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), X-ray Photoelectron Spectroscopy (XPS) and Temperature Programmed Reduction (H₂-TPR), were carried out to reveal the impact of the morphological, structural and surface properties of the catalysts on the reforming performance. The results showed that reforming activity was monotonically increased upon increasing cobalt loading. The Co/CeO₂ catalyst demonstrated the optimum performance with a H₂ yield of 70–80% in the 600–800 °C temperature interval. The Co/CeO₂ catalyst exhibited also excellent stability at temperatures above 700 °C, while Cu-based catalysts rapidly deactivated in long term stability tests. A close correlation between surface/redox properties and steam reforming efficiency was established. The lower reducibility of Co/CeO₂ catalysts, associated with the formation of Co³⁺ species, in Co₃O₄-like phase, can be accounted for the enhanced carbon tolerance of Co-based catalysts. Furthermore, the high concentration of surface oxygen species on Co/CeO₂ catalysts can be considered for their enhanced performance. On the other hand, the Cu-induced easier reducibility of bimetallic catalysts, in conjunction with carbon deposition and active phase sintering can be accounted for their inferior steam reforming performance. Irreversible changes in the redox properties of Cu-based catalysts, taking place under reaction conditions, could be resulted to ceria deactivation thus hindering the redox process to keep on.