Enhanced methane fermentation of municipal sewage sludge by microbial electrochemical systems integrated with anaerobic digestion

Sewage sludge from a municipal wastewater treatment plant was fed into a microbial electrochemical system, combined with an anaerobic digester (MES-AD), for enhanced methane production and sludge stabilization. The effect of thermally pretreating the sewage sludge on MES-AD performance was investigated. These results were compared to those obtained from control operations, in which the sludge was not pretreated or MES integration was absent. The soluble chemical oxygen demand (SCOD) in the raw sewage sludge after pretreatment was 31% higher than the SCOD in untreated sludge (5804.85 mg/L vs. 4441.46 mg/mL). The methane yield and proportion of methane in biogas generated by the MES-AD were higher than those of the control systems, regardless of the pretreatment process. The maximum methane yield (0.28 L CH₄/g COD) and methane production (1139 mL) were obtained with the MES inoculated with pretreated sewage sludge. Methane yield and production with this system using pretreated sewage were 47% and 56% higher, respectively, than those of the control (0.19 L CH₄/g COD, 730 mL). Additionally, the maximum SCOD removal (89%) and current generation were obtained with the MES inoculated with a pretreated substrate. These results suggested that sewage sludge could be efficiently stabilized with enhanced methane production by synergistic combination of MES-AD system with pretreatment process.     

Fermentative hydrogen production from macro-algae Laminaria japonica using anaerobic mixed bacteria

In this study, one macro-alga (Laminaria japonica) was used for fermentative hydrogen production by anaerobic mixed bacteria. The saccharification efficiency and hydrogen production by L. japonica with four different pretreatment methods, including heat, acid, alkaline and ultrasonic treatment, were investigated. The results showed that the saccharification efficiency from L. japonica that was pretreated with acid was the highest among the four methods. The saccharification efficiency for the total reducing sugars in the acid-pretreated L. japonica was 350.54 ± 19.89 mg/g (mean ± S.E.). The cumulative hydrogen production was 66.68 ± 5.68 mL/g from the heat-pretreated L. japonica, whereas that of L. japonica that was subjected to acid, alkaline, and ultrasonic pretreatment and the control was 43.65 ± 6.87 mL/g, 15.00 ± 3.89 mL/g, 23.56 ± 4.56 mL/g and 10.00 ± 1.21 mL/g, respectively. In addition, the effects of substrate concentration and initial pH on hydrogen production from heat-pretreated L. japonica were also analyzed. The results showed that the maximum hydrogen production was 83.45 ± 6.96 mL/g with a hydrogen concentration of approximately 28.4% from heat-pretreated L. japonica when the initial pH and substrate concentration were determined to be 6.0 and 2%, respectively. Heat pretreatment was the most effective method for increasing fermentative hydrogen production when L. japonica was used as the only substrate.     

Evaluation of pretreatment methods on harvesting hydrogen producing seeds from anaerobic digested organic fraction of municipal solid waste (OFMSW)

In order to harvest high-efficient hydrogen producing seeds, five pretreatment methods (including acid, heat, sonication, aeration and freeze/thawing) were performed on anaerobic digested sludge (AS) which was collected from a batch anaerobic reactor for treating organic fraction of municipal solid waste. The hydrogen production tests were conducted in serum bottles containing 20 gVS/L (24.8 g COD/L) mixture of rice and lettuce powder at 37 °C. The experimental results showed that the heat and acid pretreatment completely repressed the methanogenic activity of AS, but acid pretreatment also partially repressed hydrogen production. Sonication, freeze/thawing and aeration did not completely suppress the methanogen activity. The highest hydrogen yields were 119.7, 42.2, 26.0, 23.0, 22.7 and 22.1 mL/gVS for heated, acidified, freeze/thawed, aerated, sonicated and control AS respectively. A pH of about 4.9 was detected at the end of hydrogen producing fermentation for all tests. The selection of an initial pH can markedly affect the hydrogen producing ability for heated and acidified AS. The higher initial pH generated higher hydrogen yield and the highest hydrogen yield was obtained with initial pH 8.9 for heated AS.     

Co-producing hydrogen and methane from higher-concentration of corn stalk by combining hydrogen fermentation and anaerobic digestion

In this paper, the high concentration of corn stalk (60 g/L) was employed as feedstock to produce bio-hydrogen and methane by combining hydrogen fermentation and anaerobic digestion. In the first stage of hydrogen fermentation, the effects of several key parameters, such as strain enhancement technique, cetyl trimethyl ammonium bromide (CTAB), NH₄HCO₃ on hydrogen production from cornstalk were investigated and optimized. The maximum hydrogen yield of 79.8 ± 1.5 ml H₂/g-TS and hydrogen production rate of 3.78 ml/g-cornstalk h was observed at fixed acidizing cornstalk of 60 g/L, strains Bacillus sp. FS2011 dosage of 10%(v/v), CTAB of 30 mg/L, NH₄HCO₃ of 1.2 g/L and initial pH of 7.5 ± 0.5 at 36 ± 1 °C, respectively. In the second stage of anaerobic digestion, the effluent from hydrogen production bio-reactor was further employed as the feedstock to produce methane by methanogenic bacteria, the maximum methane yield of 227 ± 2.5 ml CH₄/g-COD and COD removal rate of 95  ± 1% was recorded. The interesting observations were that the total amount of the organic wastewater produced in a higher substrate concentration (60 g/l) by hydrogen fermentation was reduced by about two-thirds compared with that of traditional low substrate concentration (≤20 g/l).     

Effects of pretreatments of anaerobic sludge and culture conditions on hydrogen productivity in dark anaerobic fermentation

Effects of various pretreatments of the anaerobic sludge on hydrogen production were investigated for enhancing hydrogen production via dark anaerobic fermentation of organic substrates. The pretreatment methods included heat treatment, acid or base treatment, acid/heat treatment and base/heat treatment. After the pretreatment of the anaerobic sludge, productivity of H₂ by the pretreated sludge were evaluated when the culture were grown on glucose-based medium at ambient conditions. The detailed experimental investigation showed highest production of H₂ by the heat-treated culture followed by the heat and acid-treated culture and the heat and base-treated culture.     

Application of immobilized upflow anaerobic sludge blanket reactor using Clostridium LS2 for enhanced biohydrogen production and treatment efficiency of palm oil mill effluent

Polyethylene glycol (PEG) gel was used to immobilize hydrogen producing Clostridium LS2 bacteria for hydrogen production in an upflow anaerobic sludge blanket (UASB) reactor. The UASB reactor with a PEG-immobilized cell packing ratio of 10% weight to volume ratio (w/v) was optimal for dark hydrogen production. The performance of the UASB reactor fed with palm oil mill effluent (POME) as a carbon source was examined under various hydraulic retention time (HRT) and POME concentration. The best volumetric hydrogen production rate of 365 mL H₂/L/h (or 16.2 mmol/L/h) with a hydrogen yield of 0.38 L H₂/g COD_added was obtained at POME concentration of 30 g COD/L and HRT of 16 h. The average hydrogen content of biogas and COD reduction were 68% and 65%, respectively. The primary soluble metabolites were butyric acid and acetic acid with smaller quantities of other volatile fatty acid and alcohols formed during hydrogen fermentation. More importantly, the feasibility of PEG-immobilized cell UASB reactor for the enhancement of the dark-hydrogen production and treatment of wastewater is demonstrated.     

Biohydrogen production from poplar leaves pretreated by different methods using anaerobic mixed bacteria

Leaves are one of the main by-products of forestry. In this study, batch experiments were carried out to convert poplar leaves pretreated by different methods into hydrogen using anaerobic mixed bacteria at 35 °C. The effects of acid (HCl), alkaline (NaOH) and enzymatic (Viscozyme L, a mixture of arabanase, cellulase, β-glucanase, hemicellulase and xylanase) pretreatments on the saccharification of poplar leaves were studied. Furthermore, the effects of acid and enzymatic pretreatment on hydrogen production, together with their corresponding degradation efficiencies for the total reducing sugar (TRS) and metabolites were compared. A maximum cumulative hydrogen yield of 44.92 mL/g-dry poplar leaves was achieved from substrate pretreated with 2% Vicozyme L, which was approximately 3-fold greater than that in raw substrate and 1.34-fold greater than that from substrate pretreated with 4% HCl. The results show that enzymatic pretreatment is an effective method for enhancing the hydrogen yield from poplar leaves.     

木糖厌氧发酵产氢特性研究

以木糖作为厌氧发酵产氢底物,热预处理(100℃,处理20 min)的厌氧颗粒污泥作为接种物,研究了中温条件(37℃)下厌氧发酵产氢特性.结果表明,当反应进行至50 h时,累积产氢量最大,为81.11 mL;乙酸、丁酸和乙醇是液相末端产物中的主要物质,其中乙酸和丁酸的浓度分别为1290 mg/L和1225 mg/L,发酵类型是典型的丁酸型发酵;反应体系的pH值开始降低,最后稳定在4.40左右,形成一个稳定的缓冲体系.     

Continuous hydrogen production from tofu processing waste using anaerobic mixed microflora under thermophilic conditions

We carried out continuous fermentative H₂ production from tofu (soybean curd)-processing waste (TPW) using anaerobic mixed microflora under thermophilic (60 °C) conditions and compared the rates and yields of H₂ production in a continuous stirred-tank reactor (CSTR) and a membrane bioreactor (MBR), wherein the membrane filtration unit was coupled to the CSTR. The TPW was diluted with tap water and then hydrolyzed by blending for 5 min in the presence of 0.5% HCl, and it was found that this protocol significantly increased the amount of soluble material in the mixture. The soluble chemical oxygen demand (SCOD)-to-total COD (TCOD) ratio jumped from 14% to 60%, and the soluble carbohydrate concentration was increased threefold, from 2.4 g/L to 7.2 g/L. Accordingly, H₂ production potential was increased 2.8-fold. In a CSTR operation using pretreated TPW as the substrate, a stable volumetric H₂ production rate (VHPR) of 8.17 ± 0.32 L H₂/L/d and a H₂ yield of 1.20 ± 0.05 mol H₂/mol hexose_added at 8-h HRT were achieved. Substantial increases in the VHPR and H₂ yield over those obtained with the CSTR were observed in the MBR operation. The role of the MBR was to increase the retention time of the solid substrate and the concentration of microorganisms, thereby enhancing the substrate utilization rate for H₂ production. Acetic and butyric acids were the main liquid-state metabolites produced during the fermentation process, thus indicating that the thermophilic operation provided favorable conditions for H₂ production from TPW. A maximum H₂ yield of 1.87 mol H₂/mol hexose_added was achieved at 8-h HRT and then gradually decreased to 1.00 mol H₂/mol hexose-equivalent at 2-h HRT. Meanwhile, the VHPR continuously increased to a maximum of 19.86 L H₂/L/d at 4-h HRT and then decreased with a high dilution rate as the HRT was lowered to 2 h (minimum). At 2-h HRT, the degradation of soluble carbohydrate was limited.     

Photocatalytic pretreatment for the redox conversion of waste activated sludge to enhance biohydrogen production

Photocatalytic pretreatment of waste activated sludge (WAS) using a flat photocatalytic reactor was undertaken. Photocatalytic pretreatment enhanced the release of soluble substances from WAS, in which the soluble protein and soluble carbohydrate concentration increased by about 50% and 80%, respectively. Significant removal of heavy metal ions from the liquid phase of WAS was also achieved after photocatalytic pretreatment. In addition, the highest hydrogen yield and the highest concentration of volatile fatty acids (VFAs) were achieved from the photocatalysis pretreated WAS by batch anaerobic digestion (55 °C). The cumulative hydrogen yield from photocatalysis pretreated WAS was 211.0 ml/l-sludge, much higher than those from UV pretreated WAS (111.0 ml/l-sludge) and from raw WAS (93.0 ml/l-sludge). The results indicate that photocatalysis is a promising WAS pretreatment method for the enhancement of biohydrogen production, probably due to the photo-oxidation of organics and simultaneous photo-reduction of heavy metal ions in WAS.     

Hydrogen and methane production in a bio-electrochemical system assisted anaerobic baffled reactor

In this study, a new process was proposed to enhance the stability and efficiency of an anaerobic baffled reactor (ABR). The process was examined in a four equal compartments ABR with total volume of 3.46 L. The first compartment was operated for fermentative hydrogen production and the last three compartments were used as continuous singer chamber microbial electrolysis cells (MECs) for methanogenesis. The system was operated at 35 ± 1 °C and hydraulic retention time (HRT) of 24 h with influent chemical oxygen demand (COD) concentration of 3500 mg/L–4000 mg/L. The results indicated that the proportion of hydrogen in the first compartment was 20.7% and proportions of methane in the last three compartments were 98.0%, 93.6% and 70.1%, respectively. A total of 98.0% of COD removal rate was achieved as well. Hence, this new system has following advantages: hydrogen production with cleaner effluent, high COD removal rate, and net methane production for practical use.     

Performance of anaerobic bioreactor treating fish-processing plant wastewater pre-hydrolyzed with a solid enzyme pool

The effect of a lipase-rich enzyme preparation produced by the fungus Penicillium simplicissimum on solid-state fermentation was evaluated in a 4.9 L up-flow anaerobic sludge blanket bioreactor (UASB) treating fish-processing plant wastewater containing 1500 mg oil and grease (O&G)/L. The oil and grease hydrolysis step was carried out with 0.5% or 0.2% (w/v) of the solid enzyme preparation (SEP) at 30 °C for 8 h. The bioreactor operated at 30 °C with a hydraulic retention time of 10 h for a period of over 100 days, showed high total COD removal efficiencies (85.3% for 0.5% SEP and 90.9% for 0.2% SEP), when fed with pre-hydrolyzed wastewater, compared to a Control bioreactor fed with raw wastewater (79.9%). The Control bioreactor also showed high oil and grease accumulation in the biomass throughout the operational period (the O&G content reached 1.7 times that found in the inoculum of the UASB bioreactor), intensive scum formation, and several episodes of cessation of treatment to clean the three-phase separator. Thus it can be concluded that the enzyme pre-hydrolysis step together with anaerobic treatment of the fish-processing plant wastewater improved the quality of the treated effluent and reduced operational problems.     

Fermentative hydrogen production with xylose by Clostridium and Klebsiella species in anaerobic batch reactors

Hydrogen production was obtained from low concentrations of xylose metabolized by heat treated inoculum obtained from the slaughterhouse wastewater treatment UASB reactor installed in Brazil. The molecular biological analysis Clostridium and Klebsiella species, recognized as H₂ and volatile acid producers, in addition to Burkholderia species and uncultivated bacteria. The assays were carried out in batch reactors: (1) 630.0 mg xylose/L, (2) 1341.0 mg xylose/L, (3) 1848.0 mg xylose/L and (4) 3588.0 mg xylose/L. The following yields were obtained: 3% (0.2 mol H₂/mol xylose), 8% (0.5 mol H₂/mol xylose), 10% (0.6 mol H₂/mol xylose) and 14% (0.8 mol H₂/mol xylose), respectively. The end products obtained were acetic acid, butyric acid, methanol and ethanol in all of the anaerobic reactors. The concentrations of xylose did not inhibit microbial growth and hydrogen production. This suggested that low concentrations of xylose should be added to wastewater to produce hydrogen.     

Effects of pretreatment methods on cassava wastewater for biohydrogen production optimization

Batch production of biohydrogen from cassava wastewater pretreated with (i) sonication, (ii) OPTIMASH BG^® (enzyme), and (iii) α-amylase (enzyme) were investigated using anaerobic seed sludge subjected to heat pretreatment at 105 °C for 90 min. Hydrogen yield at pH 7.0 for cassava wastewater pretreated with sonication for 45 min using anaerobic seed sludge was 0.913 mol H₂/g COD. Results from pretreatment with OPTIMASH BG^® at 0.20% and pH 7 showed a hydrogen yield of 4.24 mol H₂/g COD. Superior results were obtained when the wastewater was pretreated with α-amylase at 0.20% at pH 7 with a hydrogen yield of 5.02 mol H₂/g COD. In all cases, no methane production was observed when using heat-treated sludge as seed inoculum. Percentage COD removal was found to be highest (60%) using α-amylase as pretreatment followed by OPTIMASH BG^® at 54% and sonication (40% reduction rate). Results further suggested that cassava wastewater is one of the potential sources of renewable biomass to produce hydrogen.     

Effects of pretreatment in a vortex layer apparatus on the properties of confectionery wastewater and its dark fermentation

Pretreatment prior to anaerobic digestion is an effective option for increasing the biodegradability of organic waste. Vortex layer apparatus (VLA) is considered one of the promising types of equipment for pretreatment. In this work, confectionery wastewater (CW) was pretreated in VLA for 1 and 3 min before dark fermentative hydrogen production in anaerobic upflow biofilters. The pretreatment resulted in a slight increase in soluble chemical oxygen demand (COD), soluble sugars and acetic acid, and a decrease in the concentration of propionic, butyric and caproic acids. Due to the abrasion of steel needles in VLA, the concentration of iron in the pretreated CW increased by 2.57 times. Hydraulic retention time in anaerobic upflow biofilters was gradually reduced from 5.6 to 1.8 and 1.3 days, which corresponded to organic loading rate of 2.0, 6.3 and 8.8 kg COD/(m³ day). Although the highest hydrogen yield (96.2 ± 8.1 ml/g COD) was obtained for non-pretreated CW, the pretreatment contributed to a significant increase in methane yield (39.2 ± 2.5 ml/g COD), possibly due to higher iron content (1.8 ± 0.3 mg/L). The highest energy production rate (4407 J/(L day)) was achieved after 3 min CW pretreatment. Thus, pretreatment in VLA can be a promising method for improving the biohythane production process.     

Optimization of biohydrogen production from beer lees using anaerobic mixed bacteria

Beer lees are the main by-product of the brewing industry. Biohydrogen production from beer lees using anaerobic mixed bacteria was investigated in this study, and the effects of acidic pretreatment, initial pH value and ferrous iron concentration on hydrogen production were studied at 35 °C in batch experiments. The hydrogen yield was significantly enhanced by optimizing environmental factors such as hydrochloric acid (HCl) pretreatment of substrate, initial pH value and ferrous iron concentration. The optimal environmental factors of substrate pretreated with 2% HCl, pH = 7.0 and 113.67 mg/l Fe²⁺ were observed. A maximum cumulative hydrogen yield of 53.03 ml/g-dry beer lees was achieved, which was approximately 17-fold greater than that in raw beer lees. In addition, the degradation efficiency of the total reducing sugar, and the contents of hemicellulose, cellulose, lignin and metabolites are presented, which showed a strong dependence on the environmental factors.     

Enzymatic characterization of acid tolerance response (ATR) during the enhanced biohydrogen production process from Taihu cyanobacteria via anaerobic digestion

Enhancement of biohydrogen production via anaerobic digestion from Taihu cyanobacteria (blue algae) after acid stress on anaerobic sludge, and the enzymatic characterization of the acid tolerance response (ATR) during the enhanced biohydrogen production process were investigated in this study. Comparing to those of the control, biohydrogen accumulation and hydrogen content increased by 1.9 and 1.7 times, when 12.5 and 7.5 g/L of acid stress on anaerobic sludge were performed respectively. Other than that, activities of hydrolytic enzymes, such as β-glucosidase, BAA-proteolytic enzyme and phosphatase were all improved during the enhanced biohydrogen process after appropriate acid stress. Significantly, activity of glutamate decarboxylase (GAD), the main microbial ATR stimulated by excessive acids, was increased consistently with the biohydrogen accumulation. Therefore, acid stress might be a practical approach to improving the biochemical traits of the anaerobic sludge. In turn, improved hydrolysis of organic substances would help the anaerobic sludge better survive excessive organic acids, and then enhance biohydrogen production from Taihu cyanobacteria.     

Hydrogen gas production from waste anaerobic sludge by electrohydrolysis: Effects of applied DC voltage

Waste anaerobic sludge was subjected to different DC voltages (0.5-5 V) for hydrogen gas production by using aluminum electrodes and a DC power supply. Effects of applied DC voltage on the rate and extent of hydrogen gas production were investigated. The highest cumulative hydrogen production (2775 ml), daily hydrogen gas formation (686.7 ml d⁻¹), hydrogen yield (96 ml H₂ g⁻¹ COD) and percent hydrogen (94.3%) in the gas phase were obtained with 2 V DC voltage. Energy conversion efficiency (H₂ energy/electrical energy) also reached the highest level (74%) with 2 V DC voltage application. Control experiments with no voltage application to the sludge yielded almost the same level of COD removal, but no hydrogen gas production. Voltage application to water resulted in much lower hydrogen gas production as compared to sludge indicating negligible electrolysis of water. The results indicated that the sludge was naturally decomposed by the active cells removing COD and releasing hydrogen ions to the medium which reacted with the electrons provided by DC current to produce hydrogen gas. Hydrogen gas production from electrohydrolysis of waste sludge was found to be a fast and effective method with high energy efficiency.     

Enhanced biohydrogen production from tofu residue by acid/base pretreatment and sewage sludge addition

Anaerobic dark fermentation is considered a promising technology for clean energy production and waste reduction. In the present work, tofu residue and sewage sludge were utilized as substrates for fermentative hydrogen production. To increase the biodegradability, tofu residue was pretreated for 30 min in the presence of HCl and NaOH at various concentrations (0, 0.5, 1.0, and 2.0%), and then fermented by a thermophilic (60 °C) mixed culture. The solubility (SCOD/TCOD ratio) of the tofu residue increased from 4 to 30–40% after pretreatment, and the increased soluble constituents were mainly protein rather than carbohydrate compounds. However, in spite of a slight increase of carbohydrate solubility, the H₂ production performance was significantly enhanced by pretreatment, owing to the degradability of thermophilic cultures used on insoluble tofu residues. The limited H₂ yield of 0.30 mol H₂/mol hexose_added achieved in the raw tofu residue was increased 1.6- to 4-fold with the highest H₂ yield of 1.25 mol H₂/mol hexose_added at 1.0% HCl concentration. Carbohydrate degradation and the H₂ production rate also increased from 39 to 50–65% and 27 to 50–120 mL H₂/L/h, respectively. The role of pretreatment was not only to increase the biodegradability but also to suppress the activity of indigenous non H₂-producers such as lactic acid bacteria and propionic acid bacteria. When sewage sludge was added to acid pretreated (1.0% HCl) tofu residue as a co-substrate, the H₂ yield and H₂ production rate increased to 1.48 mol H₂/mol hexose_added and 161 mL H₂/L/h, respectively, which was attributed to the abundant minerals, vitamins, and metals contained in sewage sludge.     

Effect of food to microorganism ratio on biohydrogen production from food waste via anaerobic fermentation

The effect of different food to microorganism ratios (F/M) (1–10) on the hydrogen production from the anaerobic batch fermentation of mixed food waste was studied at two temperatures, 35 ± 2 °C and 50 ± 2 °C. Anaerobic sludge taken from anaerobic reactors was used as inoculum. It was found that hydrogen was produced mainly during the first 44 h of fermentation. The F/M between 7 and 10 was found to be appropriate for hydrogen production via thermophilic fermentation with the highest yield of 57 ml-H₂/g VS at an F/M of 7. Under mesophilic conditions, hydrogen was produced at a lower level and in a narrower range of F/Ms, with the highest yield of 39 ml-H₂/g VS at the F/M of 6. A modified Gompertz equation adequately (R² > 0.946) described the cumulative hydrogen production yields. This study provides a novel strategy for controlling the conditions for production of hydrogen from food waste via anaerobic fermentation.