Development of a Specification for Bridge Seismic Retrofit with Carbon Fiber Reinforced Polymer Composites

The U.S. Interstate 80 bridge over State Street in Salt Lake City is very near the Wasatch fault, which is active and capable of producing large earthquakes. The bridge was designed and built in 1965 according to the 1961 American Association of State Highway Officials specifications, which did not consider earthquake-induced forces or displacements. The bridge consists of reinforced concrete bents supporting steel plate welded girders. The bents are supported on cast-in-place concrete piles and pile caps. A seismic retrofit design was developed using carbon fiber reinforced polymer (CFRP) composites, which was implemented in the summer of 2000 and the summer of 2001, to improve the displacement ductility of the bridge. The seismic retrofit included column jacketing, as well as wrapping of the bent cap and bent cap-column joints for confinement, flexural, and shear strength increase. This paper describes the specifications developed for the CFRP composite column jackets and composite bent wrap. The specifications included provisions for materials, constructed thickness based on strength capacity, and an environmental durability reduction factor. Surface preparation, finish coat requirements, quality assurance provisions, which included sampling and testing, and constructability issues regarding the application of fiber composite materials in the retrofit of concrete bridges are also described.     

Long-Term Durability of State Street Bridge on Interstate 80

Destructive and nondestructive techniques were employed to evaluate the long-term durability of the carbon fiber reinforced polymer (CFRP) composite and externally CFRP-reinforced concrete of the State Street Bridge. Nondestructive evaluation was conducted through strain gauges, tiltmeters, thermocouples, and humidity sensors installed on the bridge bents for real-time health monitoring. Destructive tests were performed to determine the ultimate tensile strength, hoop strength, concrete confinement enhancement, and bond-to-concrete capacity of the CFRP composite for 3 years of exposure. Thermographic imaging was used for detection of voids between CFRP composite and concrete. Although environmental conditions were found to have an effect on the durability of the CFRP composite and CFRP-reinforced concrete substrate, no evidence of steel reinforcement corrosion was observed, and the CFRP composite retrofit is still effective after 3 years.     

Design and Field Evaluation of Hybrid FRP/Reinforced Concrete Superstructure System

Fiber-reinforced polymers offer several advantages over conventional construction materials but are also faced with several challenges. These include increased first cost, relatively low stiffness, and a lack of field experience. To address these challenges and to advance the state of the art, a hybrid fiber reinforced polymer/reinforced concrete bridge was designed and constructed in Texas. The bridge design and field evaluation are unique in several respects. Design considerations, the bid process, and the results of intermittent live load evaluations that have been conducted over a period of approximately 2 years are presented. Recommendations for the design of future similar bridges are provided.     

Financial Viability of Fiber-Reinforced Polymer (FRP) Bridges

The application of fiber-reinforced polymer (FRP) technology to bridges can provide performance enhancements at a time when there is a large and growing need to replace aging bridges in the United States. However, construction costs are significantly higher than with traditional methods, and it is not clear if this technology can become competitive in the standard short-span bridge market. This study investigates current and future costs to determine how cost competitive this technology is likely to become, taking into account the expected improvements in manufacturing, transport, and installation, as well as life-cycle differences. Based on two demonstration FRP bridges and the learning curve approach, the results show that anticipated improvements would not be sufficient to compete on cost with reinforced-concrete bridges. Unless significant improvement also occurs in the cost of component material, this technology will not be cost competitive for the standard short-span bridge, and the application of FRP technology will be limited to other segments of the market, such as bridge deck construction and bridge repair.     

Reliability-Based Life-Cycle Management of Highway Bridges

The objective of bridge management is to allocate and use the limited resources to balance lifetime reliability and life-cycle cost in an optimal manner. As the 20th century has drawn to a close, it is appropriate to reflect on the birth and growth of bridge management systems, to examine where they are today, and to predict their future. In this paper, it is attempted to shed some light on the past, present, and future of life-cycle management of highway bridges. It is shown that current bridge management systems have limitations and that these limitations can be overcome by using a reliability-based approach. It is concluded that additional research is required to develop better life-cycle models and tools to quantify the risks, costs, and benefits associated with highway bridges as well as their interrelationships in highway networks.     

Design for Shear in Curved Composite Multiple Steel Box Girder Bridges

Modern highway bridges are often subject to tight geometric restrictions and, in many cases, must be built in curved alignment. These bridges may have a cross section in the form of a multiple steel box girder composite with a concrete deck slab. This type of cross section is one of the most suitable for resisting the torsional, distortional, and warping effects induced by the bridge’s curvature. Current design practice in North America does not specifically deal with shear distribution in horizontally curved composite multiple steel box girder bridges. In this paper an extensive parametric study, using an experimentally calibrated finite-element model, is presented, in which simply supported straight and curved prototype bridges are analyzed to determine their shear distribution characteristics under dead load and under AASHTO live loadings. The parameters considered in this study are span length, number of steel boxes, number of traffic lanes, bridge aspect ratio, degree of curvature, and number and stiffness of cross bracings and of top-chord systems. Results from tests on five box girder bridge models verify the finite-element model. Based on the results from the parametric study simple empirical formulas for maximum shears (reactions) are developed that are suitable for the design office. A comparison is made with AASHTO and CHBDC formulas for straight bridges. An illustrative example of the design is presented.     

Fatigue and Overloading Behavior of Steel–Concrete Composite Flexural Members Strengthened with High Modulus CFRP Materials

Due to corrosion and the continuous demand to increase traffic loads, there is a need for an effective system which can be used to repair and/or strengthen steel bridges and structures. This paper describes an experimental program, recently completed, to investigate the fundamental behavior of steel–concrete composite scaled bridge beams strengthened with new high modulus carbon fiber-reinforced polymer (HM CFRP) materials. The behavior of the beams under overloading conditions and fatigue loading conditions was studied as well as the possible presence of shear lag at the interface of the steel surface and the CFRP strengthening material. The test results are compared to an analytical model based on the fundamental principles of equilibrium and compatibility, to predict the behavior of the strengthened steel–concrete composite beams. Based on the findings of this research work, combined with other work in the literature, a design guideline is proposed for the use of HM CFRP for strengthening the steel flexural members typically used for bridges and structures.     

Feasibility of a 1,400 m Span Steel Cable-Stayed Bridge

This paper describes the feasibility of 1,400 m steel cable-stayed bridges from both structural and economic viewpoints. Because the weight of a steel girder strongly affects the total cost of the bridge, the writers present a procedure to obtain a minimum weight for a girder that ensures safety against static and dynamic instabilities. For static instability, elastoplastic, finite-displacement analysis under in-plane load and elastic, finite-displacement analysis under displacement-dependent wind load are conducted; for dynamic instability, multimodal flutter analysis is carried out. It is shown that static critical wind velocity of lateral torsional buckling governs the dimension of the girder. Finally, the writers briefly compare a cable-stayed bridge with suspension bridge alternatives.     

Flexural Reliability of Reinforced Concrete Bridge Girders Strengthened with Carbon Fiber-Reinforced Polymer Laminates

This paper presents the development of a resistance model for reinforced concrete bridge girders flexurally strengthened with externally bonded carbon fiber-reinforced polymer (CFRP) laminates. The resistance model is limited to pure flexural failure and does not address shear failure, laminate debonding, or delamination. The resistance model is used to calculate the probability of failure and reliability index of CFRP-strengthened cross sections. The first-order reliability method is employed to calibrate the flexural resistance factor for a broad range of design variables. The study shows that the addition of CFRP improves reliability somewhat because the strength of CFRP laminates has a lower coefficient of variation than steel or concrete. However, the brittle nature of CFRP laminates necessitates a reliability index that is greater than that generally implied in the AASHTO LRFD for 1998. This leads to a lower resistance factor than is currently accepted for reinforced concrete sections in flexure.     

Thermal Effects on Skewed Steel Highway Bridges and Bearing Orientation

An investigation is conducted to characterize and quantify external effects in composite steel highway bridges under thermal loading. Based on the results of a literature review, including thermal and thermoelastic analyses as well as current design code provisions, a simple but realistic thermal loading is developed for winter and summer conditions for AASHTO load and resistance factor design (LRFD) Zone 3. Three cases of bearing orientation, representative of current design practice, are examined. Parametric studies are then conducted. Hypothetical bridges are designed for a range of different span lengths, section depths, widths, and skews. Each bridge model is tested under all three constraint cases and both winter and summer thermal loading. Variations in structural response with each parameter are plotted, and the relative influence of each parameter is discussed. Design equations to predict the observed displacements and restraint forces at the bearings are then developed by a systematic regression procedure. The applicability of these proposed design equations is demonstrated by examples.     

Multiple Limit States and Expected Failure Costs for Deteriorating Reinforced Concrete Bridges

Accurate predictive analyses such as those associated with structural reliability and life-cycle costing are needed for the development of Bridge Management Systems. The present paper presents models for reliability and life-cycle cost analyses of reinforced concrete bridges damaged by corrosion. A stochastic deterioration process for corrosion initiation and propagation and then crack initiation and propagation are used to examine the effect of cracking, spalling, and loss of reinforcement area on structural strength and reliability. This will enable expected costs of failure for serviceability and ultimate strength limit states to be calculated and compared for different repair strategies and inspection intervals. It was found that, for a typical reinforced concrete slab bridge, the reduction of structural capacity at the time of severe cracking or spalling is relatively modest and causes probabilities of collapse conditional on spalling to increase by about an order of magnitude. Hence, expected costs of failure for serviceability were significantly higher than the expected costs of failure for ultimate strength limit states.     

Refined Stick Model for Dynamic Analysis of Skew Highway Bridges

Stick models are widely employed in the dynamic analysis of bridges when only approximate results are desired or when detailed models are difficult or time-consuming to construct. Although the use of stick models for regular bridges has been validated by various researchers, the application of such models to skew highway bridges continues to present challenges. The conventional single-beam stick model used to represent the bridge deck often fails to capture certain predominant vibration modes that are important in obtaining the true dynamic response of the bridge. In this paper, a refined stick model is proposed for the preliminary dynamic analysis of skew bridges. The model utilizes a dual-beam stick representation of the bridge deck. The validity of the model is established by comparing results obtained from the proposed model with numerical solutions obtained for skew plates and a skew bridge. It is shown that this dual-beam stick model is superior to the conventional single-beam model in estimating the natural vibration frequencies and in predicting the predominant vibration modes of the bridge. Because of its simplicity and relative accuracy, this model is recommended for the preliminary dynamic analysis of skew highway bridges.     

Behavior of Prestressed Concrete Strengthened with Various CFRP Systems Subjected to Fatigue Loading

Many prestressed concrete bridges are in need of upgrades to increase their posted capacities. The use of carbon fiber-reinforced polymer (CFRP) materials is gaining credibility as a strengthening option for reinforced concrete, yet few studies have been undertaken to determine their effectiveness for strengthening prestressed concrete. The effect of the CFRP strengthening on the induced fatigue stress ratio in the prestressing strand during service loading conditions is not well defined. This paper explores the fatigue behavior of prestressed concrete bridge girders strengthened with CFRP through examining the behavior of seven decommissioned 9.14?m (30?ft) girders strengthened with various CFRP systems including near-surface-mounted bars and strips, and externally bonded strips and sheets. Various levels of strengthening, prestressing configurations, and fatigue loading range are examined. The experimental results are used to provide recommendations on the effectiveness of each strengthening configuration. Test results show that CFRP strengthening can reduce crack widths, crack spacing, and the induced stress ratio in the prestressing strands under service loading conditions. It is recommended to keep the prestressing strand stress ratio under the increased service loading below the value of 5% for straight prestressing strands, and 3% for harped prestressing strands. A design example is presented to illustrate the proposed design guidelines in determining the level of CFRP strengthening. The design considers the behavior of the strengthened girder at various service and ultimate limit states.     

Implementation of a Long-Term Bridge Weigh-In-Motion System for a Steel Girder Bridge in the Interstate Highway System

This technical paper discusses the implementation of a long-term bridge weigh-in-motion system for use in determining gross vehicle weights of trucks crossing steel girder bridges. The system uses strain data to determine truck weights using an existing structural health monitoring system installed on a interstate highway bridge. The applied system has the advantage of not using any axle detectors in the roadway; and instead all analyses are performed using strain gauges attached directly to the steel girders, providing for a long-term monitoring system with minimal maintenance. Long-term data has been used to demonstrate that this method can be readily applied to gain important information on the quantity and weights of the trucks crossing the highway bridge.     

Effect of Lamina Thickness on Parallel-to-Grain Strength in Small Douglas-Fir Samples

Timber has a rich history of use in bridge construction. Its small environmental footprint, pleasing aesthetics, long-term durability, and cost effectiveness assure its continued use for generations to come. That said, continued improvements in design, analysis, and construction with timber are highly sought. The inclusion of high-strength tensile-face laminations, such as fiber reinforced polymers, is increasingly common. This research investigated the impact of timber lamina thickness on axial compression strength parallel to the grain. Results showed that strength variability decreased with decreasing lamina thickness. This finding suggests that stronger and stiffer timber beams and stringers can be achieved by applying thinner wood lamina to the extreme compression faces. As such, the information contained herein can be used by glue-laminated-timber and fiber reinforced polymer/timber bridge designers to more effectively utilize wood as a structural material in bridges.     

Full-Scale Tests of Bridge Steel Pedestals

Overheight vehicle collisions can cause major damage to bridges. To address the issue of limited vertical clearance heights and reduce the likelihood of impact damage, the Georgia Department of Transportation has implemented a program to elevate major highway bridges using very short columns referred to as steel pedestals. The process to elevate the bridges and install the steel pedestals is cost effective and efficient, resulting in minimum disruption to highway traffic. However, in practice, these pedestals are not detailed to provide end fixity, so they add considerable flexibility to the superstructure supports and potentially make the bridge more susceptible to instability and damage from seismic loads. Therefore, there is a need to evaluate how these steel pedestals will perform under the low-to-moderate earthquakes expected in this region. A full-scale 12.2?m (40?ft) dual steel girder simply supported bridge elevated with 500?mm (19?in.) and 850?mm (33?1/2?in.) steel pedestals is constructed based on typical field procedures. The full-scale bridge specimen is subjected to quasistatic unidirectional reversed cyclic loads to determine the strength and deformation capacity of the steel pedestals and overall system performance. The kinematics, mechanisms, and load–displacement hysteretic relationships of the bridge steel pedestals and its components are presented. Results show that the steel pedestals undergo kinematic rigid body motion, dissipate energy, and demonstrate reasonable deformation and strength capacities when subjected to quasistatic, reversed cyclic loads.     

Extreme Thermal Loading on Steel Bridges in Tropical Region

In the design of highway bridges, it is important to consider the thermal stresses induced by the nonlinear temperature distribution in the bridge deck irrespective of their spans. To cope with this, design temperature profiles are provided by many bridge design codes, which are normally based on extensive research on the thermal behavior of bridges. This paper presents the results of a comprehensive investigation on the thermal behavior of steel bridges carried out in Hong Kong. A method for predicting bridge temperatures from given meteorological conditions is briefly discussed. The theoretical results have been validated by temperature measurements on experimental models mounted on the roof of a building as well as on an existing steel bridge. Both the theoretical and field results confirm the validity of the one-dimensional heat transfer model on which most design codes are based. Values of design thermal loading for a 50-year return period are determined from the statistics of extremes over 40 years of meteorological information in Hong Kong. The design temperature profiles for various types of steel bridge deck with different thickness of bituminous surfacing are developed.     

Design and Installation of Fiber-Reinforced Polymer Composite Bridge

This report describes the installation and testing of a fiber-reinforced polymer composite highway bridge located in Butler County, Ohio. The bridge was designed to meet AASHTO HS-20 load requirements based on strength and maximum deflection. The installation demonstrated fiber-reinforced polymer composite highway bridges could be installed in significantly less time than a traditional reinforced concrete bridge. When fully loaded the bridge deflected less than the maximum AASHTO HS-20 deflection values.     

Repair of Bridge Girder Damaged by Impact Loads with Prestressed CFRP Sheets

A sound repair on a 40 year old four-span prestressed concrete girder bridge is performed with an innovative strengthening method using prestressed carbon fiber reinforced polymer (CFRP) sheets. In fact, this application is the first North American field application of its type. An adequate repair design is conducted based on the American Association of State Highway and Transportation Officials Load Resistance Factor Design (AASHTO LRFD) and the Canadian Highway Bridge Design Code. To ensure the feasibility of the site application using prestressed CFRP sheets, tests are conducted and closed-form solutions are developed to investigate the behavior of the anchor system that is necessary for prestressing the CFRP sheets. A full-scale finite-element analysis (FEA) is performed to investigate the flexural behavior of the bridge in the undamaged, damaged, and repaired states. The AASHTO LRFD exhibits conservative design properties as compared to the FEA results. The repaired bridge indicates that the flexural strength of the damaged girder has been fully recovered to the undamaged state, and the serviceability has also been improved. An assessment based on the AASHTO rating factor demonstrates the effectiveness of the repair.