Innovative System for Off-the-Ground Rotation of Long Objects Using Mobile Cranes

Managing heavy-pressure vessel lifts on construction sites requires planning, arranging adequate crane support, and preparing collision-free rotation (from a horizontal position to a vertical position) of the vessel. Generally, selecting mobile cranes and developing engineered lift studies for vessels are done using two cranes and analyzing the lift for each crane individually on the basis of the selected cranes’ lift-capacity specifications provided by crane manufactures. This practice is relatively costly and time-consuming. Optimizing the mobile cranes’ use and location is also difficult. To assist in the field operation of mobile cranes and to provide engineers with a planning tool, this paper presents a methodology to carry out such a lift utilizing only one crane. Using the developed methodology and mechanism, heavy vessels can be rotated off the ground (in the air) with one crane. The proposed mechanism is supported with a mathematical model that has been developed into a computer system and has been integrated with a previously developed crane selection and ground pressure calculation system and crane database. The developed system provides users with a lift study analysis for a given configuration as well as simulation results with interactive graphics to assist in the selection of an optimum configuration. This research is important as projects involving heavy lifts need to reduce the cost and time associated with construction operations.     

Interactive and Dynamic Integrated Module for Mobile Cranes Supporting System Design

Analyzing and designing a crane supporting system can be time-consuming process. In particular, the dynamic nature of mobile crane operations entails a variety of reaction values for truck and crawler cranes. The platform of a mobile crane can either be set on outriggers—denoted as a truck crane, or on a crawler tracks—denoted as a crawler crane. Designing of a mobile crane supporting system depends on the lifting configuration, type of crane and the type of materials to be used under the crane outriggers or crawler tracks. This paper presents an automated system which is designed to assist practitioners in calculating the mobile crane’s support reactions and in designing the supporting system. This system is developed such that it can generate a 2D reaction influence chart which shows the reactions for each outrigger at varying horizontal swing angles and vertical boom angles to the ground. Most of the geometric configurations needed to perform the support design are not ordinarily given in crane manufacturer’s manual and to address this deficiency, this newly developed system has been integrated with a previously developed crane database which contains information on widely used mobile cranes for construction along with a crane selection system. A case example is described in order to demonstrate the use and effectiveness of the presented system in automating crane lift analysis.     

Measurement and Risk Scales of Crane-Related Safety Factors on Construction Sites

This paper addresses quantitative measurement and risk scales of safety hazards on construction sites due to the work of tower cranes. Hazard measurement and risk scales are essential components of an integrated model aimed at quantitatively determining the safety level of individual construction sites, on a comparative basis. The paper focuses on two factors identified in earlier studies as considerably affecting safety on sites with tower cranes, “overlapping cranes” and “operator proficiency.” These two factors are inherently different from each other in their characteristics and therefore also in the methods used to measure both the factors and the risk resulting from them. A probability-based method was prescribed for the measurement of overlapping cranes, while the analytical hierarchy process method and knowledge elicitation from experts were applied to develop metrics for operator proficiency. In both cases, an intimate understanding of the crane work environment is necessary. The uniform format and specific methodologies presented here can be used in the development of measurement techniques and risk scales for other safety factors concerning crane operation on construction sites.     

Constructing a Complex Precast Tilt-Up-Panel Structure Utilizing an Optimization Model, 3D CAD, and Animation

This paper presents the concept used to construct a complex residential tilt-up-panel structure utilizing three-dimensional (3D) modeling and animations. The residence comprises of 108 precast concrete panels of varying rectangular shapes with “dog legs” and window and door “cutouts” that look like an assembled jigsaw puzzle. The erection and installation procedure called for a maximum panel-to-panel joint tolerance of 1.27?cm (0.5?in.), often in 90° joints between panels. 3D animations were used to experiment with the construction process on the computer screen prior to construction in order to avoid potential costly on-site errors. In addition, the 3D animations were also used as a training tool for the contractors. This paper focuses on describing the methodology used to integrate a crane selection algorithm and optimization model with 3D modeling and animation for the selection, utilization, and location of cranes on construction sites. Analytical optimization processes were used to decrease the traveling time and distance of the selected crane, to improve the crane lifting sequence and to minimize the use of panel casting slabs.     

Algorithm of Crane Selection for Heavy Lifts

Lifting capacity charts are tabulated and provided to operators and practitioners by mobile crane manufacturers. These charts are structured based on predetermined crane configurations, which consist of boom/jib length, lifting radius, main boom angle to ground, and jib angle to ground or its offset to its main boom centerline. It is a tedious job that lifting planners select cranes for construction projects based on a large number of lifting capacity charts. This paper presents a newly developed algorithm for selecting mobile cranes on construction sites, which takes into account the lifting capacity, the geometrical characteristics of the crane, the dimensions of equipments and riggings, and the ground bearing pressure. The algorithm is incorporated into a three-dimensional (3D) computer-aided system that integrates crane selection module, crane modeling module, 3D-simulation module, 3D computer-aided design modeling module, rigging calculation module, and data management module. At last, a case is represented in order to demonstrate the use of the developed algorithm and to illustrate its essential features.     

Dynamic Analysis of Tower Cranes

Tower cranes are widely used in the construction of high-rise buildings and the analysis of their dynamic behaviors is of both theoretical and practical significance. A parameterized super element formulation for modeling the multiple-pulley cables in a crane system is proposed based on the friction-free assumption between the cable and pulleys. The cable passages over intermediate pulleys are considered as new degrees-of-freedom in the proposed element model and equal tensions at different segments of a continuous cable are exactly achieved. Numerical results show that these cable passages have significant effect on both static tensions and dynamic properties of tower cranes and the proposed super element model provides more accurate and realistic results in dynamic analyses of the crane system. It is found that some modes are insensitive to the change of jib angle or bracings at crane mast, while others change drastically depending on the mode shapes. Picking up the payload from ground or payload accelerating/decelerating during lift operation will induce finite impulsive excitations and, therefore causes noticeable dynamic responses of the crane system.     

Simulation-Based Identification of Possible Locations for Mobile Cranes on Construction Sites

Identifying spatial-conflict free locations of mobile cranes that could minimize delays associated with crane relocation can result in productivity and safety improvements on construction sites. Existing approaches for identifying possible crane locations are based on two-dimensional (2D) work envelopes created by reasoning about the lift capacities of a crane during operations. Since spatial conflicts related to crane operations typically occur in three dimensions and during any period of operation, representing possible crane locations based on such 2D work envelopes can result in identifying some locations as good when in fact they might result in conflicts and missing possible locations that might be feasible. This paper presents an approach that determines possible locations of mobile cranes based on discrete-event simulation of crane operations incorporating dynamic behaviors of cranes. This approach starts with identifying a search space for possible crane locations by reasoning about a reachability radius of a crane determined by crane characteristics and the weight of the load to be carried. Later, it reduces the search space through boom-line intersection tests. For the remaining locations, it checks for potential spatial conflicts between building components and cranes moving in three dimensions and across time. Validation studies show that the developed approach can accurately identify possible locations for mobile cranes that minimize the relocation of mobile cranes and avoid potential spatial conflicts.     

Optimization Algorithm for Selection and on Site Location of Mobile Cranes

Mobile crane manufacturers provide operators and practitioners with tabulated lift-capacity charts. These charts are structured based on predetermined crane configurations, which consist of boom/jib length, lifting radius, lifting height, main boom angles to ground, and jib angle to ground or its offset to its main boom centerline. Practitioners, however, are often required to lift on a partially extended hydraulic section and/or lifting radius other than those listed in the manufacturers’ lift-capacity charts. This paper presents a newly developed optimization algorithm (referred to in this paper as Algorithm-2) for selecting and locating mobile cranes on construction sites based on their minimum boom length and/or minimum radius, accordingly higher lifting capacities. Algorithm-2 includes an optimization procedure that avoids lifting capacity violations. In addition to the practical use of Algorithm 2, the mathematical representations of the crane’s geometry are also useful for research in the automation and robotic field of operations involving cranes. The algorithm is incorporated into a computer system that integrates a selection module and a database. Data pertinent to crane lift configurations are retrieved from the database and are then processed to determine the optimum, geometrical selection of the crane configuration. A case example is described in order to demonstrate the use of the developed algorithm and to illustrate its essential features.     

AHP-Based Weighting of Factors Affecting Safety on Construction Sites with Tower Cranes

Aspiring to adopt a nonstatistical quantitative approach to safety assessment, this study implements a multiattribute decision-making tool to elicit knowledge from experts and formalize it into a set of weighted safety factors. The environment addressed is the construction site and the specific factors studied are those affecting safety due to the operation of tower cranes. Nineteen senior construction equipment and safety experts were interviewed and led through the analytic hierarchy process (AHP) to provide their assessments on the relative importance of safety factors obtained in an earlier study. The results accentuate the dominance of the crane operator and general superintendent on the site safety scene and play down the contribution of “classic” site hazards such as power lines. Quantitative measuring of safety, such as reflected in the weights obtained in this study, is important in communicating safety requirements and focusing the limited resources available for safety improvements. These factor weights are also deemed to be a vital component in the development of a comprehensive model that will allow the computation of safety indices for individual construction sites employing tower cranes. It is expected that the methodology can then be adopted for addressing other site safety issues as well.     

大型铝电解操作天车的电磁场计算和受力分析

利用ansoft软件对铝电解天车磁场分布进行有限元仿真,通过对有无建筑物比对,有建筑物时的磁场强度和工厂测试值较接近。证明了模型的合理性。分析了天车在不同状态受到磁场的作用不同,天车静止时受到磁场主要作用在端梁上,并直接产生竖直向下其大小为290~430 kN的作用力,远大于天车运动时产生的电磁力,会导致天车启动困难;天车水平面合力为零,但内部因受到磁场的作用力都达200kN以上,会造成天车的扭曲变形。天车运动时,不仅在端梁上产生向下的250~300 kN作用力,同时天车整体会产生一个120~195kN侧向力,导致天车朝导向轮一侧跑偏。     

Computational Methods for Coordinating Multiple Construction Cranes

The incremental coordination method a computational method for preplanning and coordinating the use of multiple tower cranes in relatively narrow construction sites is presented. The incremental coordination method considers the kinematics and the geometrical constraints of cranes to plan the motion of two or more cranes, which are being operated in collaboration. By following such planned motions, erection tasks are completed safely, even when the cranes are operated in close proximity of each other. This method allows the use of computers to plan and coordinate the crane activities from start to end of an erection process. This paper also explains the computational methods required by the incremental coordinate method including path-finding and collision detecting methods. An example case shows two construction cranes, each of three degrees-of-freedom, operating together on a building project where the working areas of the cranes intersect, hence possibility colliding with each other. A numerical test was conducted to verify the efficiency and effectiveness of applying the incremental coordination method in planning and synchronizing all motions of the two cranes to avoid any collision between the cranes themselves and collision with obstacles on the construction site.     

狭窄厂房空间150t钢包回转台安装方案介绍

针对狭窄厂房空间150 t钢包回转台的安装,研究设计了专用的两跨双台行车联合抬吊方案。设计和制造了双台行车联合抬吊的平衡梁吊具,并针对小曲率穿索半径,设计制造了专用的尼龙吊带进行穿索吊装。通过结合过渡支架平台的设计安装,运用两跨双台行车联合抬吊的新方案,成功实施了狭窄厂房空间150 t钢包回转台的安装,并保证了安装精度,安装过程安全可靠。     

Crane-Related Fatalities in the Construction Industry

One of the major causes of fatalities during construction is the use of cranes or derricks during lifting operations. Using the Occupational Safety and Health Administration’s (OSHA) case files from fatality investigations during the years 1997–2003, the writers examined the data to determine the proximal causes and contributing physical factors. The research results showed the use of mobile cranes with lattice and telescopic booms, truck or crawler mounted, represented over 84% of the fatalities in the use of cranes/derricks. To reduce the rate of crane fatalities the writers believe that crane operators and riggers should be qualified and requalification should occur every 3?years. Crane safety training must be provided to specialty trade crafts before they are allowed to work around cranes during lifting operations. In addition, a “diligent” competent person [as defined in 29CFR 1926.32(f)] should be in charge of all aspects of lifting operations. Finally, OSHA should improve its system of collecting information during fatality investigations, placing emphasis on intervention strategies to improve usefulness of the investigations to researchers and policymakers inside and outside the Agency.     

Location Optimization for a Group of Tower Cranes

A computerized model to optimize location of a group of tower cranes is presented. Location criteria are balanced workload, minimum likelihood of conflicts with each other, and high efficiency of operations. Three submodels are also presented. First, the initial location model classifies tasks into groups and identifies feasible location for each crane according to geometric “closeness.” Second, the former task groups are adjusted to yield smooth workloads and minimal conflicts. Finally, a single-tower-crane optimization model is applied crane by crane to search for optimal location in terms of minimal hook transportation time. Experimental results and the steps necessary for implementation of the model are discussed.     

Interactive 3D CAD for Effective Derrick Crane Operation in a Cable-Stayed Bridge Construction

The high expectation of esthetic and functional quality in modern civil infrastructure has resulted in the increased demand for long span bridges. In advanced or developing countries, long span bridges such as cable-stayed and suspension bridges are considered even as landmarks that symbolize the prosperity or culture of the region. These long span bridges require higher level of design and construction technologies than other types of bridges. In particular, the construction of cable-stayed bridges involves precise and sophisticated operation of construction equipment such as derrick cranes. However, it is not easy to plan the operations of a derrick crane before the actual construction process takes place. Unexpected spatial constraints in the construction site may hinder the smooth operation of a derrick crane, which leads to lower than expected productivity and safety. This study applies interactive three-dimensional (3D) computer aided design (CAD) to the derrick crane operation for the purpose of identifying potential problems. Construction managers can have the two way process with the 3D CAD system to interactively test their construction plans and scenarios. The case study shows that the interactive 3D CAD system significantly improves the constructability of the cable-stayed bridge construction.     

Risk Assessment Methodology for Underground Construction Projects

This paper presents a risk assessment methodology for underground construction projects. A formalized procedure and associated tools were developed to assess and manage the risks involved in underground construction. The suggested risk assessment procedure is composed of four steps of identifying, analyzing, evaluating, and managing the risks inherent in construction projects. The main tool of the proposed risk assessment methodology is the risk analysis software. The risk analysis software is built upon an uncertainty model based on fuzzy concept. The fuzzy-based uncertainty model is designed to consider the uncertainty range that represents the degree of uncertainties involved in both (1) probabilistic parameter estimates and (2) subjective judgments. Other tools developed in this study include the survey sheets for collecting risk-related information and the detail check sheets for risk identification and analysis. The paper finally discusses a detailed case study of the developed risk assessment methodology performed for a subway construction project in Korea.     

Comparison of Linear Scheduling Model (LSM) and Critical Path Method (CPM)

Due to an increasingly competitive environment, construction companies are becoming more sophisticated, narrowing their focus, and becoming specialists in certain types of construction. This specialization requires more focused scheduling tools that prove to be better for certain type of projects. The critical path method (CPM) is the most utilized scheduling tool in the construction industry. However, for certain types of projects, CPM's usefulness decreases, because it becomes complex and difficult to use and understand. Alternative scheduling tools designed to be used with specific types of projects can prove to be more practical than CPM solutions. This paper provides a comparison of the CPM and a specialized tool, the linear scheduling model, by identifying critical attributes needed by any scheduling tool both at the higher management level and at the project level. Two project examples are scheduled with each method, and differences are discussed. Conclusions support that specialization of scheduling tools could be beneficial for the project manager and the project.     

Analyses of Instability in Mobile Cranes due to Ground Penetration by Outriggers

This study focuses on the phenomenon of ground instability causing mobile cranes to overturn. Four outriggers usually support a mobile crane in order to restrict pitching during hoisting operations. Nevertheless, the crane may become quite unstable if the outriggers should happen to sink into the bearing ground. In this paper, various types of analysis, including experiments, were performed in order to investigate the influence of ground penetration by outriggers on the stability of mobile cranes. Through study of the results of experimentation and simulation, it has been clarified that mobile cranes become highly unstable as a result of rapid penetration. It was found that an index of relative instability had a linear relationship to the common logarithm of an index for brittle failure as derived from the load–settlement curve for ground penetration. Finally, a method of evaluating the risk of mobile-crane overturning is proposed by using the maximum value of both the supporting surface’s failure risk and the kinetic risk due to ground penetration.     

Procurement Routes in Public Building and Construction Projects

This paper deals with procurement routes in public building and construction projects in Norway. Seen from a practical point of view, as well as from a theoretical one, it is important to improve methods for selection of procurement procedure, contract model, and compensation formats. The paper objective is to find out if public owners select a procurement route according to recommended practice. The sources are literature, support material for two software tools for selection of the procurement route, and documentation from 22 public building and construction projects in Norway. According to the literature and the support material for the two software tools, the answer to what is the proper procurement route will depend on the characteristics of each project. The documentation study implies that public owners continue to select the same procurement route as they are in the habit of. They do not consider what procurement route suits each single project, and therefore they do not select the route according to recommended practice. The paper calls for innovation and better supported selection of the procurement route in public building and construction projects.     

炼钢-连铸区段天车调度的多目标建模与求解

针对炼钢-连铸区段天车调度问题多机多任务的特点,以天车行驶路程最短、天车间负载时间差异最小、所有吊运任务的总运输时间最短为目标函数,以天车执行任务时受到的时空约束为约束条件,建立了多目标天车调度模型。设计了分区、择车、冲突消解等调度规则以表达天车运行特征。基于调度规则的思想,提出了一种启发式算法对模型进行求解。最后,采用某钢厂钢水接收跨的生产数据进行检验,对比分析模型求解得到的3组调度方案,说明了模型的有效性和可行性,对实际生产过程中的天车调度具有一定的指导意义。