基于扫描的VLSI全速测试方法

当工艺进入到超深亚微米以下,传统的故障模型不再适用,必须对电路传输延迟引发的故障采用延迟故障模型进行全速测试.给出了常用的延迟故障模型,介绍了一种基于扫描的全速测试方法,并给出了全速测试中片上时钟控制器的电路实现方案.对芯片进行测试,可以直接利用片内锁相环电路输出的高速时钟对电路施加激励和捕获响应,而测试向量的扫描输入和响应扫描输出则可以采用测试机提供的低速时钟,从而降低了全速测试对测试机时钟频率的要求.最后,对于全速测试方案提出了若干建议.     

Testability and test generation for majority voting fault-tolerant circuits

The testability of majority voting based fault-tolerant circuits is investigated and sufficient conditions for constructing circuits that are testable for all single and multiple stuck-at faults are established. The testability conditions apply to both combinational and sequential logic circuits and result in testable majority voting based fault-tolerant circuits without additional testability circuitry. Alternatively, the testability conditions facilitate the application of structured design for testability and Built-In Self-Test techniques to fault-tolerant circuits in a systematic manner. The complexity of the fault-tolerant circuit, when compared to the original circuit can significantly increase test pattern generation time when using traditional automatic test pattern generation software. Therefore, two test pattern generation algorithms are developed for detecting all single and multiple stuck-at faults in majority voting based circuits designed to satisfy the testability conditions. The algorithms are based on hierarchical test pattern generation using test patterns for the original, non-fault-tolerant circuit and structural knowledge of the majority voting based design. Efficiency is demonstrated in terms of test pattern generation time and cardinality of the resulting set of test patterns when compared to traditional automatic test pattern generation software.     

An Efficient SoC Test Technique by Reusing On/Off-Chip Bus Bridge

Today's system-on-a-chip (SoC) is designed with reusable intellectual property cores to meet short time-to-market requirements. However, the increasing cost of testing becomes a big burden in manufacturing a highly integrated SoC. In this paper, an efficiently testable design technique is introduced for an SoC with an on/off-chip bus bridge for the on-chip advanced high-performance bus and off-chip peripheral-component-interconnect bus. The bridge is exploited by maximally reusing the bridge function to achieve efficient functional and structural testing. The testing time can be significantly reduced by increasing the number of test channels and shortening the test-control protocols. Experimental results show that area overhead and testing times are considerably reduced in both functional- and structural-test modes. The proposed technique can be extended to the other types of on/off-chip bus bridges.      

片上集成电路系统测试的新电路设计

It is very important to detect transition-delay faults and stuck-at faults in system on chip （SoC） under 90 nm processing technology, and the transition-delay faults can only be detected by using an at-speed testing method. In this paper, an on-chip clock （OCC） controller with a bypass function based on an internal phase-locked loop is designed to test faults in SoC. Furthermore, a clock chain logic which can eliminate the metastable state is realized to generate an enable signal for the OCC controller, and then, the test pattern is generated by automatic test pattern generation （ATPG） tools. Next, the scan test pattern is simulated by using the Synopsys tool and the correctness of the design is verified. The result shows that the design of an at-speed scan test in this paper is highly efficient for detecting timing-related defects. Finally, the 89.29% transition-delay fault coverage and the 94.50% stuck-at fault coverage are achieved, and it is successfully applied to an integrated circuit design.     

A DFT Technique for Testing High-Speed Circuits with Arbitrarily Slow Testers

This paper presents a design for testability (DFT) technique for testing high-speed circuits with a low-speed test mode clock. With this technique, the test mode clock frequency can be reduced with virtually no lower limit. Even with the reduced speed requirement on the automatic test equipment (ATE), our method facilitates the test of the rated-speed timing and allows performance binning. A CMOS implementation of the DFT hardware with 50 ps timing accuracy is presented. To demonstrate the effectiveness of the technique we designed a 16-bit, 1.4 GHz pipelined multiplier as a test vehicle. Simulations using a test clock frequency much lower than the rated clock frequency show that delay faults of sizes as small as 50 ps are detected and that the new test technique provides correct performance binning.     

An IEEE 1149.1 Compliant Test Control Architecture

This paper deals with a design methodology and associated architecture to support the control of on-chip DFT and BIST hardware. The work is general in that it supports numerous test methods, such as partial and full scan, multiple and reconfigurable scan chains, and both test per clock BIST and scan BIST. The results presented here are compatible with the IEEE 1149.1 boundary scan architecture. The work is based on a hierarchical control methodology that includes systems, PCBs and MCMs. Various options for assigning control functions to be on-chip or off-chip are described. A new, partially distributed test control architecture is introduced that includes an internal test bus and distributed local controllers. There are three main modes of control of test resources, namely local static control, dynamic control and global static control. We show how the control mechanism can be implemented together with the IEEE 1149.1 test protocol. The synthesis of the on-chip test control hardware has been automated in a system called CONSYST.     

Design for Testability Techniques at the Behavioral and Register-Transfer Levels

Improving testability during the early stages of the design flow can have several benefits, including significantly improved fault coverage, reduced test hardware overheads, and reduced design iteration times. This paper presents an overview of high-level design methodologies that consider testability during the early (behavior and architecture) stages of the design flow, and their testability benefits. The topics reviewed include behavioral and RTL test synthesis approaches that generate easily testable implementations targeting ATPG (full and partial scan) and BIST methodologies, and techniques to use high-level information for ATPG.     

Electrical interconnects revitalized

Models of electrical interconnects, including inductance and skin effect, are reviewed. The models are used for estimating the performance of electrical interconnects, particularly related to delays, data rates, and power consumption for off-chip and on-chip interconnects and for clock distribution. It is demonstrated that correctly utilized, electrical interconnects do not severely limit chip or circuit board capacity. Delays, data rates, and power consumption of electrical interconnects within a circuit board are acceptable and superior to optical alternatives.     

Test and Testability of a Monolithic MEMS for Magnetic Field Sensing

This paper addresses MEMS testing through a case study: a micromachined magnetic field sensor with on-chip electronics. The sensor element is based on a cantilever beam that is deflected by means of the Lorentz force. Embedded piezoresistors are used to detect strain in the cantilever beam and thus to detect the magnetic field. A test approach is presented for the whole system focussing on fault classification, on design for testability and on production test costs. Fault classification introduces several catastrophic and parametric faults on both mechanical and electrical elements. Simple and low-cost design for testability such as test point insertion is then discussed for test cost reduction and for fault coverage enhancement.     

Cost/Quality Trade-off in Synthesis for BIST

This paper details our allocation for Built-in Self Test (BIST) technique used by the core part of our Testability Allocation and Control System (TACOS) called IDAT. IDAT tool objective is to fulfill the designer requirements regarding selected design and testability attributes of a circuit data-path to be synthesized. A related tool is used to synthesize a test controller for the final testable circuit. The allocation process of BIST resources in the data-path is driven by two trade-off techniques performed in order to: (1) at the local level, select the optimal set of Functional Units (FUs) to be BISTed, using a new testability analysis method and (2) at the global level, for each selected FU of this set, choose either to allocate its BIST version (when available in a library) or to connect it to an internal Test Pattern Generator (TPG) and Test Results Checker (TRC). When necessary, a last step of the process is the allocation of scan chains used to test the remaining untested interconnections. Experiments show the results of our allocation for BIST technique on three benchmarks.     

Low-power network-on-chip for high-performance SoC design

An energy-efficient network-on-chip (NoC) is presented for possible application to high-performance system-on-chip (SoC) design. It incorporates heterogeneous intellectual properties (IPs) such as multiple RISCs and SRAMs, a reconfigurable logic array, an off-chip gateway, and a 1.6-GHz phase-locked loop (PLL). Its hierarchically-star-connected on-chip network provides the integrated IPs, which operate at different clock frequencies, with packet-switched serial-communication infrastructure. Various low-power techniques such as low-swing signaling, partially activated crossbar, serial link coding, and clock frequency scaling are devised, and applied to achieve the power-efficient on-chip communications. The 5 /spl times/5 mm/sup 2/ chip containing all the above features is fabricated by 0.18-/spl mu/m CMOS process and successfully measured and demonstrated on a system evaluation board where multimedia applications run. The fabricated chip can deliver 11.2-GB/s aggregated bandwidth at 1.6-GHz signaling frequency. The chip consumes 160 mW and the on-chip network dissipates less than 51 mW.     

Testing for Interconnect Crosstalk Defects Using On-Chip Embedded Processor Cores

In deep-submicron technologies, long interconnects play an ever-important role in determining the performance and reliability of core-based system-on-chips (SoCs). Crosstalk effects degrade the integrity of signals traveling on long interconnects and must be addressed during manufacturing testing. External testing for crosstalk is expensive due to the need for high-speed testers. Built-in self-test, while eliminating the need for a high-speed tester, may lead to excessive test overhead as well as overly aggressive testing. To address this problem, we propose a new software-based self-test methodology for system-on-chips (SoC) based on embedded processors. It enables an on-chip embedded processor core to test for crosstalk in system-level interconnects by executing a self-test program in the normal operational mode of the SoC, thereby allowing at-speed testing of interconnect crosstalk defects, while eliminating the need for test overhead and the possibility of over-testing. We have demonstrated the feasibility of this method by applying it to test the interconnects of a processor-memory system. The defect coverage was evaluated using a system-level crosstalk defect simulation method.     

A synthesis-based test generation and compaction algorithm for multifaults

Because of its inherent complexity, the problem of automatic test pattern generation for multiple stuck-at faults (multifaults) has been largely ignored. Recently, the observation that multifault testability is retained by algebraic factorization demonstrated that single fault (and therefore multifault) vector sets for two-level circuits could give complete multifault coverage for multilevel circuits constructed by algebraic factorization. Unfortunately, in using this method the vector set size can be much larger than what is really required to achieve multifault coverage, and the approach has some limitations in its applicability.In this article we first present a multifault test generation and compaction strategy for algebraically factored multilevel circuits, synthesized from two-level representations. We give a basic sufficiency condition for multifault testability of such networks.We next focus on the relationship between hazard-free robust path-delay-fault testability and multifault testability. We show that the former implies the latter for arbitrary multilevel circuits. This allows the use of previously developed composition rules that maintain path-delay-fault testability for the synthesis of multifault testable circuits.We identify a class of multiplexor-based networks and prove an interesting property of such networks—if the networks are fully single stuck-at fault testable, or made fully single stuck-at fault testable, they are completely multifault testable. We give a multifault test generation and compaction algorithm for such networks.We provide experimental results which indicate that a compacted multifault test set derived using the above strategies can be significantly smaller than the test set derived using previously proposed procedures. These results also indicate the substantially wider applicability of our procedures, as compared to previous techniques.     

A clock-tuning circuit for system-on-chip

System-on-chip (SoC) design depends heavily on effective reuse of semiconductor intellectual property (IP). Clock distribution has become a problem for integrating IP cores into a single synchronous SoC, because of different clock delays in the IP cores. We propose an on-chip clock-tuning circuit, which enhances design flexibility. Programmable delays are inserted in the clock distribution network, such that clock alignment and synchronization are achieved. Design iterations are eliminated with the use of the tuning circuit, saving design effort, and cost. The method is also applicable to compensating for unbalanced clock trees. Hierarchical clock tuning can be implemented and can take advantage of the hierarchical structure of the SoC. Skew analysis has shown that the added programming unit outperforms other clock design options. The method was implemented in a commercial chip, and demonstrated good functionality with high productivity of the design flow.     

Behavioral Testability Insertion for Datapath/Controller Circuits

A method for test synthesis in the behavioral domain is described.The approach is based on the notion of adding a test behavior to the normal-mode design behavior. This testbehavior describes the behavior of the design in test mode. Thenormal-mode design behavior and test-mode test behavior are combinedand then synthesized by any general-purpose synthesis system toproduce a testable design with inserted BIST structures. The testbehavior is derived from the design behavior using testabilityanalysis based on metrics that quantify the testability of signalsand variables embedded within behaviors. The insertion method iscombined with a behavioral test scheme thatintegrates a) the design controller and test controller, b) testingof the entire datapath and controller. Examples show that when thetestability insertion procedure is used to modify a behavior beforesynthesis, the resulting synthesized physical implementation isindeed more easily tested than an implementation synthesized directlyfrom the original behavior.     

Physical design of testable CMOS digital integrated circuits

A methodology for physical testability assessment and enhancement, implemented with a set of test tools, is presented. The methodology, which can improve the physical design of testable CMOS digital ICs, is supported in realistic fault-list generation and classification. Two measures of physical testability, weighted class fault coverage and fault incidence, and one measure of fault hardness are introduced. The testability is evaluated prior to fault simulation; difficult-to-detect faults are located on the layout and correlated with the physical defects which originate them; and suggestions for layout reconfiguration are provided. Several design examples are described, ascertaining the usefulness of the proposed methodology. The proposed methodology demonstrated that stuck-at test sets only partially cover the realistic faults in digital CMOS designs. Moreover, it is shown that classical fault models of arbitrary faults are insufficient to describe the realistic fault set. Simulation results have shown that the fault set strongly depends on the technology and on the layout style     

False-Path Removal Using Delay Fault Simulation

Some false paths are caused by redundant stuck-at faults. Removal of those stuck-at faults automatically eliminates such false paths from the circuit. However, there are other false paths that are not associated with any redundant stuck-at fault. All segments of such a false path are shared with other testable paths. We focus on the elimination of this type of false paths. We use a non-enumerative path delay fault simulator based on the path status graph (PSG) data-structure, which duplicates selected gates to separate the detected and undetected path delay faults. The expanded circuit may contain new redundant stuck-at faults, corresponding to those undetected paths that are false. This happens because the expanded circuit has some new interconnects with only false paths passing through them. Such links become the sites for redundant stuck-at faults. Removal of these redundant faults eliminates false paths. The reported results show that the quality of the result may depend on the coverage of testable paths by the vectors that are simulated. When non-enumerative path delay simulation and implication-based redundancy removal techniques are used, the present procedure of false-path elimination can be applied to very large circuits.     

An analytical approach to the partial scan problem

The scan design is the most widely used technique used to ensure the testability of sequential circuits. In this article it is shown that testability is still guaranteed, even if only a small part of the flipflops is integrated into a scan path. An algorithm is presented for selecting a minimal number of flipflops, which must be directly accessible. The direct accessibility ensures that, for each fault, the necessary test sequence is bounded linearly in the circuit size. Since the underlying problem is NP-complete, efficient heuristics are implemented to compute suboptimal solutions. Moreover, a new algorithm is presented to map a sequential circuit into a minimal combinational one, such that test pattern generation for both circuit representations is equivalent and the fast combinational ATPG methods can be applied. For all benchmark circuits investigated, this approach results in a significant reduction of the hardware overhead, and additionally a complete fault coverage is still obtained. Amazingly the overall test application time decreases in comparison with a complete scan path, since the width of the shifted patterns is shorter, and the number of patterns increase only to a small extent.