Synthesis and electrochemical properties of Li1−xFe0.8Ni0.2O2–LixMnO2 (Mn/(Fe + Ni + Mn) = 0.8) material

A new type of Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ (Mn/(Fe + Ni + Mn) = 0.8) material was synthesized at 350 °C in air atmosphere using a solid-state reaction. The material had an XRD pattern that closely resembled that of the original Li_1−xFeO₂–Li_xMnO₂ (Mn/(Fe + Mn) = 0.8) with much reduced impurity peaks. The Li/Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ cell showed a high initial discharge capacity above 192 mAh g⁻¹, which was higher than that of the parent Li/Li_1−xFeO₂–Li_xMnO₂ (186 mAh g⁻¹). We expected that the increase of initial discharge capacity and the change of shape of discharge curve for the Li/Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ cell is the result from the redox reaction from Ni²⁺ to Ni³⁺ during charge/discharge process. This cell exhibited not only a typical voltage plateau in the 2.8 V region, but also an excellent cycle retention rate (96%) up to 45 cycles.     

The influence of compositional change of 0.3Li2MnO3·0.7LiMn1−xNiyCo0.1O2 (0.2 ≤ x ≤ 0.5, y = x − 0.1) cathode materials prepared by co-precipitation

Cathode materials prepared by a co-precipitation are 0.3Li₂MnO₃·0.7LiMn_1−xNi_yCo_0.1O₂ (0.2 ≤ x ≤ 0.4) cathode materials with a layered-spinel structure. In the voltage range of 2.0-4.6 V, the cathodes show more than one redox reaction peak during its cyclic voltammogram. The Li/0.3Li₂MnO₃·0.7LiMn_1−xNi_yCo_0.1O₂ (x = 0.3, y = 0.2) cell shows the initial discharge capacity of about 200 mAh g⁻¹. However, when x = 0.2 and y = 0.1, the cell exhibits a rapid decrease in discharge capacity and poor cycle life.     

Morphology and electrochemical performance of Li[Ni1/3Co1/3Mn1/3]O2 cathode material by a slurry spray drying method

The spherical Li[Ni_1/3Co_1/3Mn_1/3]O₂ powders with appropriate porosity, small particle size and good particle size distribution were successfully prepared by a slurry spray drying method. The Li[Ni_1/3Co_1/3Mn_1/3]O₂ powders were characterized by XRD, SEM, ICP, BET, EIS and galvanostatic charge/discharge testing. The material calcined at 950 °C had the best electrochemical performance. Its initial discharge capacity was 188.9 mAh g⁻¹ at the discharge rate of 0.2 C (32 mA g⁻¹), and retained 91.4% of the capacity on going from 0.2 to 4 C rate. From the EIS result, it was found that the favorable electrochemical performance of the Li[Ni_1/3Co_1/3Mn_1/3]O₂ cathode material was primarily attributed to the particular morphology formed by the spray drying process which was favorable for the charge transfer during the deintercalation and intercalation cycling.     

Synthesis and characterization of LiNi0.6Mn0.4−xCoxO2 as cathode materials for Li-ion batteries

LiNi_0.6Co_xMn_0.4−xO₂ (x = 0.05, 0.10, 0.15, 0.2) cathode materials are prepared, and their structural and electrochemical properties are investigated using X-ray diffraction (XRD), scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS), differential scanning calorimetric (DSC) and charge–discharge test. The results show that well-ordering layered LiNi_0.6Co_xMn_0.4−xO₂ (x = 0.05, 0.10, 0.15, 0.2) cathode materials are successfully prepared in air at 850 °C. The increase of the Co content in LiNi_0.6Mn_0.4−xCo_xO₂ leads to the acceleration of the grain growth, the increase of the initial discharge capacity and the deterioration of the cycling performance of LiNi_0.6Mn_0.4−xCo_xO₂. It also leads to the enhancement of the ratio Ni³⁺/Ni²⁺ in LiNi_0.6Co_xMn_0.4−xO₂, which is approved by the XPS analysis, resulting in the increase of the phase transition during cycling. This is speculated to be main reason for the deteriotion of the cycling performance. All synthesized LiNi_0.6Co_xMn_0.4−xO₂ samples charged at 4.3 V show exothermic peaks with an onset temperature of larger than 255 °C, and give out less than 400 J g⁻¹ of total heat flow associated with the peaks in DSC analysis profile, exhibiting better thermal stability. LiNi_0.6Co_0.05Mn_0.35O₂ with low Co content and good thermal stability presents a capacity of 156.6 mAh g⁻¹ and 98.5% of initial capacity retention after 50 cycles, showing to be a promising cathode materials for Li-ion batteries.     

High voltage spinel cathode materials for high energy density and high rate capability Li ion rechargeable batteries

We have synthesized LiMn_1.5Ni_0.4Cr_0.1O₄ cathode material for high energy density Li ion rechargeable batteries using sol-gel method. The synthesized materials were characterized using X-ray diffraction (XRD), X-ray photoelectron spectroscopy, cyclic voltammetry and charge-discharge characteristics. It was found that phase pure materials were obtained an annealing temperature of 875 °C for 15 h. The maximum discharge capacity at a constant charge-discharge current rate 1C, 0.5C, and 0.2C were found to be about 99 mAh g⁻¹, 110 mAh g⁻¹, and 131 mAh g⁻¹, respectively. The capacity retentions after 50 charge-discharge cycles were found to be about 99%, 97%, and 97.3% at discharge current rates of 0.2C, 0.5C, and 1C. The stable electrochemical behavior of the above cathode material even at high C rate, showed that it could be used for high energy density and high rate capability Li ion rechargeable batteries.     

Structural and electrochemical characterization of xLi[Li1/3Mn2/3]O2·(1 − x)Li[Ni1/3Mn1/3Co1/3]O2 (0 ≤ x ≤ 0.9) as cathode materials for lithium ion batteries

A series of cathode materials with molecular notation of xLi[Li_1/3Mn_2/3]O₂·(1 − x)Li[Ni_1/3Mn_1/3Co_1/3]O₂ (0 ≤ x ≤ 0.9) were synthesized by combination of co-precipitation and solid state calcination method. The prepared materials were characterized by X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) techniques, and their electrochemical performances were investigated. The results showed that sample 0.6Li[Li_1/3Mn_2/3]O₂·0.4Li[Ni_1/3Mn_1/3Co_1/3]O₂ (x = 0.6) delivers the highest capacity and shows good capacity-retention, which delivers a capacity ∼250 mAh g⁻¹ between 2.0 and 4.8 V at 18 mA g⁻¹.     

Effects of roasting temperature and modification on properties of Li2FeSiO4/C cathode

Li₂FeSiO₄/C cathodes were synthesized by combination of wet-process method and solid-state reaction at high temperature, and effects of roasting temperature and modification on properties of the Li₂FeSiO₄/C cathode were investigated. The XRD patterns of the Li₂FeSiO₄/C samples indicate that all the samples are of good crystallinity, and a little Fe₃O₄ impurity was observed in them. The primary particle size rises as the roasting temperature increases from 600 to 750 °C. The Li₂FeSiO₄/C sample synthesized at 650 °C has good electrochemical performances with an initial discharge capacity of 144.9 mAh g⁻¹ and the discharge capacity remains 136.5 mAh g⁻¹ after 10 cycles. The performance of Li₂FeSiO₄/C cathode is further improved by modification of Ni substitution. The Li₂Fe_0.9Ni_0.1SiO₄/C composite cathode has an initial discharge capacity of 160.1 mAh g⁻¹, and the discharge capacity remains 153.9 mAh g⁻¹ after 10 cycles. The diffusion coefficient of lithium in Li₂FeSiO₄/C is 1.38 × 10⁻¹² cm² s⁻¹ while that in Li₂Fe_0.9Ni_0.1SiO₄/C reaches 3.34 × 10⁻¹² cm² s⁻¹.     

Basic molten salt process—A new route for synthesis of nanocrystalline Li4Ti5O12-TiO2 anode material for Li-ion batteries using eutectic mixture of LiNO3-LiOH-Li2O2

A nanocrystalline Li₄Ti₅O₁₂-TiO₂ duplex phase has been synthesized by a simple basic molten salt process (BMSP) using an eutectic mixture of LiNO₃-LiOH-Li₂O₂ at 400-500 °C. The microstructure and morphology of the Li₄Ti₅O₁₂-TiO₂ product are characterized by means of X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), and transmission electron microscopy (TEM). The sample prepared by heat-treating at 300 °C for 3 h (S-1) reveals dense agglomerates of ultra-fine nanocrystalline Li₄Ti₅O₁₂; with heat treatment at 400 °C for 3 h (S-2), there is a duplex crystallite size (fine < 10 nm, and coarse > 20 nm) of Li₄Ti₅O₁₂-TiO₂; at 500 °C for 3 h (S-3), a much coarser and less-dense distribution of lithium titanate (crystallite size ∼15-30 nm) is observed. According to the results of electrochemical testing, the S-2 sample shows initial discharge capacities of 193 mAh g⁻¹ at 0.2 C, 168 mAh g⁻¹ at 0.5 C, 146 mAh g⁻¹ at 1 C, 135 mAh g⁻¹ at 2 C, and 117 mAh g⁻¹ at 5 C. After 100 cycles, the discharge capacity is 138 mAh g⁻¹ at 1 C with a capacity retention of 95%. The S-2 sample yields the best electrochemical performance in terms of charge-discharge capacity and rate capability compared with other samples. Its superior electrochemical performance can be mainly attributed to the duplex crystallite structure, composed of fine (<10 nm) and coarse (>20) nm nanoparticles, where lithium ions can be stored within the grain boundary interfaces between the spinel Li₄Ti₅O₁₂ and the anatase TiO₂.     

Preparation and electrochemical properties of Li[Ni1/3Co1/3Mn1−x/3Zrx/3]O2 cathode materials for Li-ion batteries

Layer-structured Zr doped Li[Ni_1/3Co_1/3Mn_1−x/3Zr_x/3]O₂ (0 ≤ x ≤ 0.05) were synthesized via slurry spray drying method. The powders were characterized by XRD, SEM and galvanostatic charge/discharge tests. The products remained single-phase within the range of 0 ≤ x ≤ 0.03. The charge and discharge cycling of the cells showed that Zr doping enhanced cycle life compared to the bare one, while did not cause the reduction of the discharge capacity of Li[Ni_1/3Co_1/3Mn_1/3]O₂. The unchanged peak shape in the differential capacity versus voltage curve suggested that the Zr had the effect to stabilize the structure during cycling. More interestingly, the rate capability was greatly improved. The sample with x = 0.01 presented a capacity of 160.2 mAh g⁻¹ at current density of 640 mA g⁻¹(4 C), corresponding to 92.4% of its capacity at 32 mA g⁻¹(0.2 C). The favorable performance of the doped sample could be attributed to its increased lattice parameter.     

Structure, morphology, and cathode performance of Li1−x[Ni0.5Mn1.5]O4 prepared by coprecipitation with oxalic acid

The cathode materials Li_1−x[Ni_0.5Mn_1.5]O₄ prepared by coprecipitation from acetate solution by oxalic acid and annealing at 900 °C in air had the preferred disordered Ni and Mn on the 16d octahedral sites of a spinel structure. The coprecipitation method provides better crystallinity than the phase previously obtained by quenching from the melt. Polycrystalline octahedral-shaped particles with smooth surfaces contained trace amounts of a Li_yNi_1−yO impurity that introduced some Mn(III) into the spinel phase. Half-cells cycled at 0.2 C rate between 3.5 and 4.8 V versus Li exhibited a flat voltage V ≈ 4.7 V with a small step at x ≈ 0.5 and a capacity at room temperature of 130 mAh g⁻¹ that showed no fade after 50 cycles. A small capacity fade was initiated with a cut-off voltage ≥4.9 V; a significant capacity loss between 2 and 5 C cycling rates was reversible to 134 mAh g⁻¹ on returning to 0.1 C after 50 cycles at 10 C between 3.5 and 5.0 V.     

Improvement in electrochemical performance of V2O5 by Cu doping

Cu_0.04V₂O₅ was prepared by a precipitation method followed by heat treatment at 300 and 600 °C. The material prepared at 300 °C showed porous morphology, whereas that prepared at 600 °C was highly crystalline. X-ray diffraction, Raman scattering and Fourier transform infrared spectroscopy showed both materials exhibiting the same structure as that of V₂O₅, with a slight lattice expansion. X-ray absorption spectroscopy confirmed the presence of V⁴⁺ cations in Cu_0.04V₂O₅, which would increase the electronic conductivity of V₂O₅. Cu_0.04V₂O₅ showed better electrochemical performance than V₂O₅ because of its high electronic conductivity and good structural stability. The material prepared at 600 °C delivered a reversible discharge capacity over 160 mAh g⁻¹ after 60 cycles at a C rate of C/5.6. The material prepared at 300 °C showed good high-rate performance, which delivered a reversible capacity ∼100 mAh g⁻¹ when cycled at C/1.9. The discrepancy in the rate performance of Cu_0.04V₂O₅ was attributed to the morphology of materials.     

High power and high capacity cathode material LiNi0.5Mn0.5O2 for advanced lithium-ion batteries

Single-phase lithium nickel manganese oxide, LiNi_0.5Mn_0.5O₂, was successfully synthesized from a solid solution of Ni_1.5Mn_1.5O₄ that was prepared by means of the solid reaction between Mn(CH₃COO)₂·4H₂O and Ni(CH₃COO)₂·4H₂O. XRD pattern shows that the product is well crystallized with a high degree of Li–M (Ni, Mn) order in their respective layers, and no diffraction peak of Li₂MnO₃ can be detected. Electrochemical performance of as-prepared LiNi_0.5Mn_0.5O₂ was examined in the test battery by charge–discharge cycling with different rate, cyclic voltammetry (CV), and electrochemical impedance spectroscopy (EIS). The cycling behavior between 2.5 and 4.4 V at a current rate of 21.7 mA g⁻¹ shows a reversible capacity of about 190 mAh g⁻¹ with little capacity loss after 100 cycles. High-rate capability test shows that even at a rate of 6C, stable capacity about 120 mAh g⁻¹ is retained. Cyclic voltammetry (CV) profile shows that the cathode material has better electrochemical reversibility. EIS analysis indicates that the resistance of charge transfer (R_ct) is small in fully charged state at 4.4 V and fully discharged state at 2.5 V versus Li⁺/Li. The favorable electrochemical performance was primarily attributed to regular and stable crystal structure with little intra-layer disordering.     

Characterization of electrolytic Co3O4 thin films as anodes for lithium-ion batteries

The electrolytic deposition of Co₃O₄ thin films on stainless steel was conducted in Co(NO₃)₂ aqueous solution for anodes in lithium-ion thin film batteries. Three major electrochemical reactions during the deposition were discussed. The coated specimens and the coating films carried out at −1.0 V (saturated KCl Ag/AgCl) were subjected to annealing treatments and further characterized by XRD, TGA/DTA, FE-SEM, Raman spectroscopy, cyclic voltammetry (CV) and discharge/charge cyclic tests. The as-coated film was β-Co(OH)₂, condensed into CoO and subsequently oxidized into nano-sized Co₃O₄ particles. The nano-sized Co₃O₄, CoO, Li₂O and Co particles revealed their own characteristics different from micro-sized ones, such as more interfacial effects on chemical bonding and crystallinity. The initial maximum capacity of Co₃O₄ coated specimen was 1930 mAh g⁻¹ which much more than its theoretical value 890 mAh g⁻¹, since the nano-sized particles offered more interfacial bondings for extra sites of Li⁺ insertion. However, a large ratio of them was trapped, resulting in a great part of irreversible capacity during the first charging. Still, it revealed a capacity 500 mAh g⁻¹ after 50 discharged-charged cycles.     

Lithium recycling behaviour of nano-phase-CuCo2O4 as anode for lithium-ion batteries

Nano-CuCo₂O₄ is synthesized by the low-temperature (400 °C) and cost-effective urea combustion method. X-ray diffraction (XRD), high resolution transmission electron microscopy (HR-TEM) and selected area electron diffraction (SAED) studies establish that the compound possesses a spinel structure and nano-particle morphology (particle size (10–20 nm)). A slight amount of CuO is found as an impurity. Galvanostatic cycling of CuCo₂O₄ at 60 mA g⁻¹ in the voltage range 0.005–3.0 V versus Li metal exhibits reversible cycling performance between 2 and 50 cycles with a small capacity fading of 2 mAh g⁻¹ per cycle. Good rate capability is also found in the range 0.04–0.94C. Typical discharge and charge capacity values at the 20th cycle are 755(±10) mAh g⁻¹ (∼6.9 mol of Li per mole of CuCo₂O₄) and 745(±10) mAh g⁻¹ (∼6.8 mol of Li), respectively at a current of 60 mA g⁻¹. The average discharge and charge potentials are ∼1.2 and ∼2.1 V, respectively. The underlying reaction mechanism is the redox reaction: Co ↔ CoO ↔ Co₃O₄ and Cu ↔ CuO aided by Li₂O, after initial reaction with Li. The galvanostatic cycling studies are complemented by cyclic voltammetry (CV), ex situ TEM and SAED. The Li-cycling behaviour of nano-CuCo₂O₄ compares well with that of iso-structural nano-Co₃O₄ as reported in the literature.     

Synthesis and characterization of submicron-sized LiNi1/3Co1/3Mn1/3O2 by a simple self-propagating solid-state metathesis method

Submicron-sized LiNi_1/3Co_1/3Mn_1/3O₂ cathode materials were synthesized using a simple self-propagating solid-state metathesis method with the help of ball milling and the following calcination. A mixture of Li(ac)·2H₂O, Ni(ac)₂·4H₂O, Co(ac)₂·4H₂O, Mn(ac)₂·4H₂O (ac = acetate) and excess H₂C₂O₄·2H₂O was used as starting material without any solvent. XRD analyses indicate that the LiNi_1/3Co_1/3Mn_1/3O₂ materials were formed with typical hexagonal structure. The FESEM images show that the primary particle size of the LiNi_1/3Co_1/3Mn_1/3O₂ materials gradually increases from about 100 nm at 700 °C to 200–500 nm at 950 °C with increasing calcination temperature. Among the synthesized materials, the LiNi_1/3Co_1/3Mn_1/3O₂ material calcined at 900 °C exhibits excellent electrochemical performance. The steady discharge capacities of the material cycled at 1 C (160 mA g⁻¹) rate are at about 140 mAh g⁻¹ after 100 cycles in the voltage range 3–4.5 V (versus Li⁺/Li) and the capacity retention is about 87% at the 350th cycle.     

Nanosized high voltage cathode material LiMg0.05Ni0.45Mn1.5O4: Structural,electrochemical and in situ investigation

In this study a modified solid state synthesis (auto-ignition method) is used to form nanosized spinel type material LiMg_0.05Ni_0.45Mn_1.5O₄. This material presents a high voltage plateau at 4.75 V vs. Li/Li⁺. Structural and electrochemical characterisations have been performed using a wide range of techniques (TEM, neutron diffraction, galvanostatic measurements, and impedance spectroscopy). Besides, in situ XAS has been performed to monitor the evolution of Ni and Mn oxidation state during Li intercalation. The material presents an ordered cubic spinel structure, good capacity retention upon cycling (131 mAh g⁻¹ at C/10 and 117 mAh g⁻¹ at 1C) and good electronic conductivity (10⁻⁶ S cm⁻¹ at RT). The simultaneous presence of Mn³⁺/Mn⁴⁺ in the structure has been investigated and explained by inclusion of disordered nanodomains in the structure.     

On the LiNi0.2Mn0.2Co0.6O2 positive electrode material

Layered LiNi_0.2Mn_0.2Co_0.6O₂ phase, belonging to a solid solution between LiNi_1/2Mn_1/2O₂ and LiCoO₂ most commercialized cathodes, was prepared via the combustion method at 900 °C for a short time (1 h). Structural, electrochemical and magnetic properties of this material were investigated. Rietveld analysis of the XRD pattern shows this compound as having the α-NaFeO₂ type structure (S.G. R-3m; a = 2.8399(2) ?; c = 14.165(1) ?) with almost none of the well-known Li/Ni cation disorder. SQUID measurements clearly indicate that the studied compound consists of Ni²⁺, Co³⁺ and Mn⁴⁺ ions in the crystal structure. X-ray analysis of the chemically delithiated Li_xNi_0.2Mn_0.2Co_0.6O₂ phases reveals that the rhombohedral symmetry was maintained during Li-extraction, confirmed by the monotonous variation of the potential-composition curve of the Li//Li_xNi_0.2Mn_0.2Co_0.6O₂ cell. LiNi_0.2Mn_0.2Co_0.6O₂ cathode has a discharge capacity of ∼160 mAh g⁻¹ in the voltage range 2.7-4.3 V corresponding to the extraction/insertion of 0.6 lithium ion with very low polarization. It exhibits a stable capacity on cycling and good rate capability in the rate range 0.2-2 C. The almost 2D structure of this cathode material, its good electrochemical performances and its relatively low cost comparing to LiCoO₂, make this material very promising for applications.     

Characterization of LiCoO2 coated Li1.05Ni0.35Co0.25Mn0.4O2 cathode material for lithium secondary cells

In this study, nano-crystalline LiCoO₂ was coated onto the surface of Li_1.05Ni_0.35Co_0.25Mn_0.4O₂ powders via sol–gel method. The influence of the coating on the electrochemical behavior of Li_1.05Ni_0.35Co_0.25Mn_0.4O₂ is discussed. The surface morphology was characterized by transmission electron microscopy (TEM). Nano-crystallized LiCoO₂ was clearly observed on the surfaces of Li_1.05Ni_0.35Co_0.25Mn_0.4O₂. The phase and structural changes of the cathode materials before and after coating were revealed by X-ray diffraction spectroscopy (XRD). It was found that LiCoO₂ coated Li_1.05Ni_0.35Co_0.25Mn_0.4O₂ cathode material exhibited distinct surface morphology and lattice constants. Cyclic voltammetry (2.8–4.6 V versus Li/Li⁺) shows that the characteristic voltage transitions on cycling exhibited by the uncoated material are suppressed by the 7 wt.% LiCoO₂ coating. This behavior implies that LiCoO₂ inhibits structural change of Li_1.05Ni_0.35Co_0.25Mn_0.4O₂ or reaction with the electrolyte on cycling. In addition, the LiCoO₂ coating on Li_1.05Ni_0.35Co_0.25Mn_0.4O₂ significantly improves the rate capability over the range 0.1–4.0C. Comparative data for the coated and uncoated materials are presented and discussed.     

Minimization of the cation mixing in Li1+x(NMC)1−xO2 as cathode material

Li_1+x(Ni_1/3Mn_1/3Co_1/3)_1−xO₂ layered materials were synthesized by the co-precipitation method with different Li/M molar ratios (M = Ni + Mn + Co). Elemental titration evaluated by inductively coupled plasma spectrometry (ICP), structural properties studied by X-ray diffraction (XRD), Rietveld analysis of XRD data, scanning electron microscopy (SEM) and magnetic measurements carried out by superconducting quantum interference devices (SQUID) showed the well-defined α-NaFeO₂ structure with cationic distribution close to the nominal formula. The Li/Ni cation mixing on the 3b Wyckoff site of the interlayer space was consistent with the structural model [Li_1−yNi_y]_3b[Li_x+yNi_{(1−x)/3−y}Mn_(1−x)/3Co_(1−x)/3]_3aO₂ (x = 0.02, 0.04) and was very small. Both Rietveld refinements and magnetic measurements revealed a concentration of Ni²⁺-3b ions lower than 2%; moreover, for the optimized sample synthesized at Li/M = 1.10, only 1.43% of nickel ions were located into the Li sublattice. Electrochemical properties were investigated by galvanostatic charge-discharge cycling. Data obtained with Li_1+x(Ni_1/3Mn_1/3Co_1/3)_1−xO₂ reflected the high degree of sample optimization. An initial discharge capacity of 150 mAh g⁻¹ was delivered at 1 C-rate in the cut-off voltage of 3.0-4.3 V. More than 95% of its initial capacity was retained after 30 cycles at 1 C-rate. Finally, it is demonstrated that a cation mixing below 2% is considered as the threshold for which the electrochemical performance does not change for Li_1+x(Ni_1/3Mn_1/3Co_1/3)_1−xO₂.     

Fabrication and characterization of a co-fired La0.6Sr0.4Co0.2Fe0.8O3−δ cathode-supported Ce0.9Gd0.1O1.95 thin-film for IT-SOFCs

A dense membrane of Ce_0.9Gd_0.1O_1.95 on a porous cathode based on a mixed conducting La_0.6Sr_0.4Co_0.2Fe_0.8O_3−δ was fabricated via a slurry coating/co-firing process. With the purpose of matching of shrinkage between the support cathode and the supported membrane, nano-Ce_0.9Gd_0.1O_1.95 powder with specific surface area of 30 m² g⁻¹ was synthesized by a newly devised coprecipitation to make the low-temperature sinterable electrolyte, whereas 39 m² g⁻¹ nano-Ce_0.9Gd_0.1O_1.95 prepared from citrate method was added to the cathode to favor the shrinkage for the La_0.6Sr_0.4Co_0.2Fe_0.8O_3−δ. Bi-layers consisting of <20 μm dense ceria film on 2 mm thick porous cathode were successfully fabricated at 1200 °C. This was followed by co-firing with NiO–Ce_0.9Gd_0.1O_1.95 at 1100 °C to form a thin, porous, and well-adherent anode. The laboratory-sized cathode-supported cell was shown to operate below 600 °C, and the maximum power density obtained was 35 mW cm⁻² at 550 °C, 60 mW cm⁻² at 600 °C.