共查询到19条相似文献,搜索用时 62 毫秒
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As a high gravity (HIGEE) unit, the rotating packed bed (RPB) uses centrifugal force to intensify mass transfer. Zigzag rotating bed (RZB) is a new type of HIGEE unit. The rotor of RZB consists of stationary discs and rotating discs, forming zigzag channels for liquid-gas flow and mass transfer. As in RPBs, some hydrodynamic behavior in RZB is interesting but no satisfactory explanation. In this study, the experiments were carried on in a RZB unit with a rotor of 600 mm in diameter using air-water system. The gas pressure drop and power consumption were measured with two types of rotating baffle for RZB rotors, one with perforations and another with shutter openings. The circumferential velocities of gas were measured with a five-hole Pitot probe. The pressure drop decreased rapidly when the liquid was introduced to the rotor, because the circumferential velocity of the liquid droplets was lower than that of the gas, reducing the circumferential velocity of gas and the centrifugal pressure drop. The power consumption decreased first when the gas entered the RZB rotor, because the gas with higher circumferential velocity facilitates the rotation of baffles. 相似文献
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Batch extractive distillation (BED) is a special method used in the distillation process by adding a solvent into the batch distillation column to alter the relative volatility of the components and improve the separation. A comprehensive design and simulation method is required due to the complexity of BED. In this study, a quasi-steady-state model for BED is proposed, the derivation and solution of the model are presented. This shortcut model can be used to simulate the composition and temperature of the reboiler, the top and other plates of the column in a batch extractive distillation operation. The calculated values are in good agreement with the experi-mental data. The results show that the quasi-steady-state model is a practical method because of some advantages such as high precision and fast calculation. 相似文献
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The performance of a rotating packed bed (RPter solutioB) with three kinds of packings was investigated using alcohol/wan under continuous distillation conditions at atmospheric pressure. The effects of average high gravity factor (β), reflux ratio (R), and feedstock flux (F) on mass-transfer in distillation were examined separately. Experimental results indicated that the total number of theoretical units (NTU) of RPB increased with β, R, and F.Of the three kinds of packings, the wave thread packing of stainless steel (Packing-Ⅲ)-had the best mass transfer efficiency with the height equivalent of a theoretical plate (HETP) of approximately 7.35 mm- 23.58 ram, whereas the corrugated disk pacing of stainless steel,(Packing Ⅰ) had the worst one with the HETP of about 13.4 mm-48.07 mm.Correlations were cleveloped to describe the mass transfer efficiency for packings Comparing.experimental data with the data calculated by correlation, the average deviate obtained for each packing was 0.72%, 1.98%, and 2.7%, respectively, implying that the accuracy of correlations developed was reasonable. 相似文献
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介绍了氢氟酸旋转反应炉的运行中出现的一些问题,从设计、使用方面分析了产生这些问题的原因,并提出了相应的解决方法。 相似文献
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For high-purity distillation processes, it is difficult to achieve a good direct product quality control using traditional pro-portional-integral-differential (PID) control or multivariable predictive control technique due to some difficulties, such as long re-sponse time, many un-measurable disturbances, and the reliability and precision issues of product quality soft-sensors. In this paper, based on the first principle analysis and dynamic simulation of a distillation process, a new predictive control scheme is proposed by using the split ratio of distillate flow rate to that of bottoms as an essential controlled variable. Correspondingly, a new strategy with integrated control and on-line optimization is developed, which consists of model predictive control of the split ratio, surrogate model based on radial basis function neural network for optimization, and modified differential evolution optimization algorithm. With the strategy, the process achieves its steady state quickly, so more profit can be obtained. The proposed strategy has been successfully applied to a gas separation plant for more than three years, which shows that the strategy is feasible and effective. 相似文献
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This paper reports an investigation of Computational Fluid Dynamics (CFD) on the influence of injection momentum rate of premixed air and fuel on the flameless Moderate or Intense Low oxygen Dilution (MILD) combustion in a recuperative furnace. Details of the furnace flow velocity, temperature, O2, CO2 and NOx concentrations are provided. Results obtained suggest that the flue gas recirculation plays a vital role in establishing the premixed MILD combustion. It is also revealed that there is a critical mo-mentum rate of the fuel-air mixture below which MILD combustion does not occur. Moreover, the momentum rate appears to have less significant influence on conventional global combustion than on MILD combustion. 相似文献
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An experimental study of thermal DeNOx process with different additives was performed in an electricity- heated tubular flow reactor, showing that CO is less effective to lower the optimum temperature than H2 and CH4. The maximum NO reduction is lowered with H2 added, while it is hardly affected by CO or CH4. The temperature window is widened appreciably with CH4 added, while it is narrowed slightly by H2 or CO. The disadvantage of CH4 is that it causes CO emission due to its incomplete oxidation, and the maximum conversion of CH4 to CO is more than 50%. In general, the calculation using a detailed chemical kinetic model predicts most of the process features reasonably well. The analysis on reaction mechanism shows that the effects of these additives on NO reduction are achieved principally by promoting the production of &;#8226;OH radical. 相似文献
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翅片导流板填料是为了延长气液接触时间、维持设备动平衡和解决液沫夹带等问题而发明的专利。在超重力因子β=20.9—130.6、回流比R=1.5—4、原料液流量q=25—50 L/h、常压操作条件下,对甲醇/水进行了精馏分离实验,探讨了多级翅片导流板旋转填料床运行情况与传质性能。结果显示:塔项产物甲醇质量分数随β和q的增大先升高后降低;随R的增大而升高。在最佳操作条件β=51.5,R=4和q=35 L/h时,塔顶产物甲醇质量分数为99%。应用MATLAB软件对实验参数进行了显著性检验,显著性由高到低依次为回流比、超重力因子、原料液流量。 相似文献
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采用碘化物-碘酸盐平行竞争反应为工作体系,以离集指数(XS)表征微观混合性能,实验考察了物料体积流量、H+浓度、旋转填充床转速、物料体积流量比等对两种不同孔径的新型整体泡沫陶瓷填料旋转填充床的微观混合性能的影响。结果表明,孔径较小的泡沫陶瓷填料更利于微观混合;H+浓度、进料体积流量比的增加会导致XS增加;而旋转填充床转速、进料流量的增大都可使XS下降。在实验研究的基础上,利用团聚模型计算泡沫陶瓷填料旋转填充床微观混合时间(tm),得到tm范围为0.385~8.55 ms。与传统不锈钢丝网填料对比,泡沫陶瓷填料tm最小值(0.385 ms)低于不锈钢丝网填料的tm最小值(1.6 ms),表明泡沫陶瓷填料的微观混合性能优于传统不锈钢丝网填料。 相似文献
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在两级逆流式旋转填充床(TSCC-RPB)的基础上,采用简单结构的整体泡沫镍填料替代其相对复杂的动静环结构填料,从而构建新型两级整体泡沫镍填料旋转填充床(TSNF-RPB)。采用空气-水体系,研究了TSNF-RPB的压降特性,并以甲醇-水为工作体系,对TSNF-RPB进行了连续精馏实验研究。结果表明:虽然TSNF-RPB的湿床压降比TSCC-RPB高出了20%—30%,但TSNF-RPB的分离效率提高了20%,且TSNF-RPB结构简单、安装方便,更利于工业推广应用。 相似文献
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为了探索旋转填料床中不同填料对废水中丙烯腈去除率的影响,并为超重力气提丙烯腈废水工艺优选合适的填料提供参考,分别在装有填料A和填料B的旋转填料床中进行气提丙烯腈废水的实验。在相同的工艺条件下对比考察了填料A和B对丙烯腈去除率的影响。结果表明:在实验操作条件范围内,填料A和B的丙烯腈去除率均可达60%以上;更换高效的填料有助于丙烯腈去除率的提高,且气液比对丙烯腈去除率的增幅影响最为显著,超重力因子β次之;与填料A相比,仅考虑丙烯腈废水处理效果和处理成本,填料B更适用于超重力气提工艺中的旋转填料床。研究结果为选取适宜的旋转填料床填料以及超重力气提工艺的工业化应用提供一定依据。 相似文献
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Rotating packed bed (RPB) with split packing has been developed recently to overcome the limitation of negligible tangential slip velocity between vapor and packing obtained with single rotating packing element of conventional RPB design. This work evaluates the performance of this contactor for separation of binary mixture methanol–ethanol by distillation. Experiments were carried out at total reflux condition. The height equivalent of a theoretical plate (HETP) of 2.9 cm was obtained at F-factor = 0.6 (m/s) (kg/m3)0.5 and rotor speed of 1100 rpm. Comparison with distillation studies reported for this system in the literature indicated that the mass transfer performance of this rotor design was superior to that of conventional RPB. Analysis of the experimental data also suggested that the rotor speed influenced the overall volumetric mass transfer coefficient to a greater degree in this design. 相似文献
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The rotating packed bed (RPB) with split packing is a novel gas–liquid contactor, which intensifies the mass transfer processes controlled by gas-side resistance. To assess its efficacy, the mass transfer characteristics with adjacent rings in counter-rotation and co-rotation modes in a split packing RPB were studied experimentally. The physical absorption system NH3–H2O was used for characterizing the gas volumetric mass transfer coeffi-cient (kyae) and the effective interfacial area (ae) was determined by chemical absorption in the CO2–NaOH sys-tem. The variation in kyae and ae with the operating conditions is also investigated. The experimental results indicated that kyae and ae for counter-rotation of the adjacent packing rings in the split packing RPB were higher than those for co-rotation, and both counter-rotation and co-rotation of the split packing RPB were superior over conventional RPBs under the similar operating conditions. 相似文献
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A rotating packed bed (RPB) reactor has substantially potential for the process intensification of heterogeneous catalytic reactions. However, the scarce knowledge of the liquid–solid mass transfer in the RPB reactor is a barrier for its design and scale-up. In this work, the liquid–solid mass transfer in a RPB reactor installed with structured foam packing was experimentally studied using copper dissolution by potassium dichromate. Effects of rotational speed, liquid and gas volumetric flow rate on the liquid–solid mass transfer coefficient (kLS) have been investigated. The correlation for predicting kLS was proposed, and the deviation between the experimental and predicted values was within ± 12%. The liquid–solid volumetric mass transfer coefficient (kLSaLS) ranged from 0.04–0.14 1−1, which was approximately 5 times larger than that in the packed bed reactor. This work lays the foundation for modeling of the RPB reactor packed with structured foam packing for heterogeneous catalytic reaction. 相似文献