Internet-based manufacturing: A review and a new infrastructure for distributed intelligent manufacturing

Global competition and rapidly changing customer requirements are forcing major changes in the production styles and configuration of manufacturing enterprises. Traditional centralized manufacturing systems are not able to meet these requirements. In recent years, the internet has become the worldwide information platform for the sharing of information and data. Information processing is an important challenge in an internet-based manufacturing environment, and must facilitate distribution, heterogeneity, autonomy and cooperation. This paper reviews recent trends and major developments in internet-based manufacturing. Broad categories of distributed information management are identified, based upon the development of computer integrated manufacturing, and the possible direction of future research is indicated.     

Capacity utilization and machine sharing in a group technology based manufacturing system

Each cell in a group technology-based manufacturing system can be assumed as being comprised of two categories of machine types: (a) Dedicated to the cell, (b) Shared by other cells. The shared machine types constitute the major problem in the implementation of a cellular manufacturing system. This paper demonstrates, using a hypothetical case study, a mathematical programming formulation that exploits the existence of shared machine types in a cellular manufacturing system. Part transfer for the parts whose output levels are restricted by available capacity or shared machine types can be found which will minimize the material handling penalties.     

An object-oriented framework for developing distributed manufacturing architectures

Management of complexity, changes and disturbances is one of the key issues of production today. Distributed, agent-based structures represent viable alternatives to hierarchical systems provided with reactive/proactive capabilities. In the paper, approaches to distributed manufacturing architectures are surveyed, and their fundamental features are highlighted, together with the main questions to be answered while designing new structures. Moreover, an object-oriented simulation framework for development and evaluation of multi-agent manufacturing architectures is introduced.     

Selecting the advanced manufacturing technology using fuzzy multiple attributes group decision making with multiple fuzzy information

Selection of advanced manufacturing technology in manufacturing system management is very important to determining manufacturing system competitiveness. This research develops a fuzzy multiple attribute decision-making applied in the group decision-making to improving advanced manufacturing technology selection process. Since numerous attributes have been considered in evaluating the manufacturing technology suitability, most information available in this stage is subjective, imprecise and vague, fuzzy sets theory provides a mathematical framework for modeling imprecision and vagueness. In the proposed approach, a new fusion method of fuzzy information is developed to managing information assessed in different linguistic scales (multi-granularity linguistic term sets) and numerical scales. The flexible manufacturing system adopted in the Taiwanese bicycle industry is employed in this study to demonstrate the computational process of the proposed method. Finally, sensitivity analysis can be performed to examine that the solution robustness.     

Clustering algorithm for solving group technology problem with multiple process routings

Cell formation is an important problem in the design of a cellular manufacturing system. Most of the cell formation methods in the literature assume that each part has a single process plan. However, there may be many alternative process plans for making a specific part, specially when the part is complex. Considering part multiple process routings in the formation of machine-part families in addition to other production data is more realistic and can produce more independent manufacturing cells with less intercellular moves between them. A new comprehensive similarity coefficient that incorporates multiple process routings in addition to operations sequence, production volumes, duplicate machines, and machines capacity is developed. Also, a clustering algorithm for machine cell formation is proposed. The algorithm uses the developed similarity coefficient to calculate the similarity between machine groups. The developed similarity coefficient showed more sensitivity to the intercellular moves and produced better machine grouping.     

A distributed task planning system for computer-integrated manufacturing systems

A formal mathematical framework for a distributed task planning method suitable for computerintegrated manufacturing systems is proposed. All pertinent algorithms are derived. A detailed timing analysis associated with primitive actions and activities (complex tasks) execution is presented. A formal language is designed for event tracking and error specification. Based on the derived language, an error recovery mechanism (automaton) is proposed. A case study demonstrates the applicability of the presented method with and without error occurrences.Dr Kokinaki is currently Science and Engineering Research Centre, De Montfort University, UK.     

Design of virtual manufacturing cells: a mathematical programming approach

In this paper, a new type of virtual cellular manufacturing (CM) system is considered, and a multi-objective design procedure is developed for designing such cells in real time. Retaining the functional layout, virtual cells are addressed as temporary groupings of machines, jobs and workers to realize the benefits of CM. The virtual cells are created periodically, for instance every week or every month, depending on changes in demand volumes and mix, as new jobs accumulate during a planning period. The procedure includes labor grouping considerations in addition to part-machine grouping. The procedure is based on interactive goal programming methods. Factors such as capacity constraints, cell size restrictions, minimization of load imbalances, minimization of inter-cell movements of parts, provision of flexibility, etc. are considered. In labor grouping, the functionally specialized labor pools are partitioned and regrouped into virtual cells. Factors such as ensuring balanced loads for workers, minimization of inter-cell movements of workers, providing adequate levels of labor flexibility, etc. are considered in a pragmatic manner.     

Automated contracting in distributed manufacturing among independent companies

So far, most distributed scheduling systems have been designed for cooperative agents, and are inappropriate for self-interested agents, as for example in inter-firm interactions such as virtual enterprises. This paper discusses issues that arise in extending automated contracting to operate among such self-interested agents. We construct a leveled commitment contracting protocol that allows self-interested agents to efficiently accommodate future events by having the possibility of unilaterally decommitting from a contract based on local reasoning. A decommitment penalty is assigned to both agents in a contract to be freed from the contract, an agent only pays this penalty to the other party. It is formally shown that this leveled commitment feature in a contracting protocol increases Pareto efficiency of deals and can enable contracts by making them individually rational when no full commitment contract can. The analysis is nontrivial because self-interested agents decommit manipulatively a Nash equilibrium analysis of the decommitting game is necessary.     

Multi-agent Mediator architecture for distributed manufacturing

A generic Mediator architecture for distributed task planning and coordination has been developed using multi-agent paradigms. In this approach, agents function autonomously as independent computing processes, and dynamic virtual clusters coordinate the agent's activities and decision making. This coordination involves dynamically created coordination agents and resource agents concurrently. The Mediator architecture contains three levels of these coordination agents: the template mediator, the data-agent manager, and the active mediator. The template mediator is the top-level global coordinator. This agent contains both the templates and the cloning mechanism to create the successively lower-level agents. Task plans are decomposed successively into subtasks, which are allocated to dynamically created agent clusters coordinated through data-agent managers and active mediators. Coordination of agent activity takes place both among the clusters and within each cluster. The system dynamically adapts to evolving manufacturing tasks, with virtual agent clusters being created as needed, and destroyed when their tasks are completed. The mediator architecture and related mechanisms are demonstrated using an intelligent manufacturing scheduling application. Both the machines and the parts involved in this production system are considered as intelligent agents. These agents use a common language protocol based on the Knowledge Query Manipulation Language (KQML). The generic Mediator approach can be used for other distributed organizational systems beyond the intelligent manufacturing application it was originally developed for.     

An innovative approach for resource sharing and scheduling in a sustainable distributed manufacturing system

Secure, transparent, and sustainable distributed manufacturing system (DMS) is a pressing need for current Industry 4.0. In this paper, exchange of highly sensitive information in a more transparent and secure way and to avoid the misunderstandings and trust issues between the enterprises a smart contract based on blockchain technology has been proposed in case of a distributed manufacturing environment. Here, we used a public-permission less Ethereum platform to execute the smart contracts in the Blockchain to process the customer orders and to identify the right enterprise. Later, a multi-objective mixed-integer linear programming (MILP) model is formulated for optimal resource sharing and scheduling in a considered sustainable DMS. The objectives of the proposed model consist of simultaneously improvement of the performance measures such as makespan, machine utilization, energy consumption, and reliability. To solve this MILP model, a new Multi-objective-based Hybridized Moth Flame Evolutionary Optimization Algorithm (HMFEO) is developed and then the effectiveness of the proposed algorithm is validated with the Non-dominated Sorting Genetic Algorithm (NSGA-III). The results obtained from implementing the model using experimental data along with different cases show the efficiency and the validity of the proposed model and solution approach. Moreover, several performance indicators like hyper volume are increased by nearly 15–20 % that shows the superiority of the proposed algorithm with the NSGA-III.     

A methodology to incorporate product mix variations in cellular manufacturing

The identification of part families and machine groups that form the cells is a major step in the development of a cellular manufacturing system and, consequently, a large number of concepts, theories and algorithms have been proposed. One common assumption for most of these cell formation algorithms is that the product mix remains stable over a period of time. In today’s world, the market demand is being shaped by consumers resulting in a highly volatile market. This has given rise to a new class of products characterized by low volume and high variety. To incorporate product mix changes into an existing cellular manufacturing system many important issues have to be tackled. In this paper, a methodology to incorporate new parts and machines into an existing cellular manufacturing system has been presented. The objective is to fit the new parts and machines into an existing cellular manufacturing system thereby increasing machine utilization and reducing investment in new equipment.     

Integration and control of intelligence in distributed manufacturing

The area of intelligent systems has generated a considerable amount of interest—occasionally verging on controversy—within both the research community and the industrial sector. This paper aims to present a unified framework for integrating the methods and techniques related to intelligent systems in the context of design and control of modern manufacturing systems. Particular emphasis is placed on the methodologies relevant to distributed processing over the Internet. Following presentation of a spectrum of intelligent techniques, a framework for integrated analysis of these techniques at different levels in the context of intelligent manufacturing systems is discussed. Integration of methods of artificial intelligence is investigated primarily along two dimensions: the manufacturing product life-cycle dimension, and the organizational complexity dimension. It is shown that at different stages of the product life-cycle, different intelligent and knowledge-oriented techniques are used, mainly because of the varied levels of complexity associated with those stages. Distribution of the system architecture or system control is the most important factor in terms of demanding the use of the most up-to-date distributed intelligence technologies. A tool set for web-enabled design of distributed intelligent systems is presented. Finally, the issue of intelligence control is addressed. It is argued that the dominant criterion according to which the level of intelligence is selected in technological tasks is the required precision of the resulting operation, related to the degree of generalization required by the particular task. The control of knowledge in higher-level tasks has to be executed with a strong involvement of the human component in the feedback loop. In order to facilitate the human intervention, there is a need for readily available, user-transparent computing and telecommunications infrastructure. In its final part, the paper discusses currently emerging ubiquitous systems, which combine this type of infrastructure with new intelligent control systems based on a multi-sensory perception of the state of the controlled process and its environment to give us tools to manage information in a way that would be most natural and easy for the human operator.     

Toward a cloud-based manufacturing execution system for distributed manufacturing

This paper illustrates the needs and challenges for the management of distributed manufacturing in a multi-company supply chain and processes these further as features of new IT systems. Requirements are collected from manufacturing companies and combined with insights from literature in the field of current ERP/MES system drawbacks, advantages, needs and challenges. The findings show that the needs and challenges in data integration inside SME networks are closely related to the limitations of current supply chain solutions. Current ERP-solutions lack extended enterprise support and a shared cloud-based approach. On the other hand, current MES solutions can operate the manufacturing process, but not for distributed manufacturing. As an answer to the requirements, we made a proposal for the core of architecture for next generation of MES solution in this position paper. Moreover, a pilot software tool has been developed to support the needs related to real time, cloud-based, light weight operation.     

MetaMorph II: an agent-based architecture for distributed intelligent design and manufacturing

Agent technology derived from Distributed Artificial Intelligence is increasingly being considered for next generation computer-integrated manufacturing systems, to satisfy new requirements for increased integrability, configurability, adaptability, extendibility, agility, and reliability. This paper reviews our previous research on the application of the agent-based technology to intelligent design and manufacturing and describes the current research project MetaMorph II (an agent-based architecture for distributed intelligent design and manufacturing).     

计算机虚拟技术在现代制造业中的应用

随着计算机虚拟技术的发展,其应用已经深入到了生活和生产的各个方面。本文第一部分介绍了计算机虚拟技术,第二部分分析了虚拟制造的相关技术和支持,第三部分对计算机虚拟技术在现代制造业中的应用进行了探讨,以期能给相关人员提供有益的参考意见。     

A scheduling algorithm based on the singular value decomposition heuristic method in a distributed manufacturing system

Because distributed manufacturing technology is the foundation of modernized production and traditional heuristic methods exhibit problems of high complexity and low efficiency, this paper designs a scheduling algorithm based on the singular value decomposition heuristic (SVDH) method. The algorithm uses the device distribution and the transportation relationship between devices in a distributed manufacturing system. The algorithm takes the sequence relationship between tasks and the distance between devices as the implicit relationship between the task and the device. The algorithm makes use of the implicit relationship to amend the processing time matrix of the task and corrects the processing time matrix that contains the transportation relationship. Singular value decomposition principal component analysis is performed on the corrected processing time to find the most suitable processing device for each process, and an initial solution matrix is established. The heuristic solution is used to optimize the initial solution to find the optimal scheduling result based on the initial solution matrix. The establishment of the initial solution can effectively reduce the computational complexity of the heuristic solution, realize a parallelizing solution, and improve the efficiency of the heuristic solutions. In addition, the SVDH scheduling result has a lower transfer time between devices due to the consideration of the topology of tasks and devices, that is, the transit time. In this paper, the experiments are conducted on the heuristic performance, scheduling results, and transportation time. The experimental results show the advantages of SVDH over general heuristic algorithms in terms of efficiency and transit time.     

Agent-based distributed manufacturing control: A state-of-the-art survey

Manufacturing has faced significant changes during the last years, namely the move from a local economy towards a global and competitive economy, with markets demanding for highly customized products of high quality at lower costs, and with short life cycles. In this environment, manufacturing enterprises, to remain competitive, must respond closely to customer demands by improving their flexibility and agility, while maintaining their productivity and quality. Dynamic response to emergence is becoming a key issue in manufacturing field because traditional manufacturing control systems are built upon rigid control architectures, which cannot respond efficiently and effectively to dynamic change. In these circumstances, the current challenge is to develop manufacturing control systems that exhibit intelligence, robustness and adaptation to the environment changes and disturbances. The introduction of multi-agent systems and holonic manufacturing systems paradigms addresses these requirements, bringing the advantages of modularity, decentralization, autonomy, scalability and re-usability. This paper surveys the literature in manufacturing control systems using distributed artificial intelligence techniques, namely multi-agent systems and holonic manufacturing systems principles. The paper also discusses the reasons for the weak adoption of these approaches by industry and points out the challenges and research opportunities for the future.     

A single machine carryover sequence-dependent group scheduling in PCB manufacturing

This paper considers the problem of minimizing the makespan on a single machine with carryover sequence-dependent setup times. A similar problem with multi-machine flow shop usually arises in the assembly of printed circuit boards (PCBs). This research investigates the possibility of processing all components of PCBs using just one machine. By doing so the operational costs of having multi-machines can be reduced, and as a result, finding an optimal solution might be more plausible. The objective is to minimize the maximum completion time of all board groups, commonly known as makespan. The operational constraints are such that all board types within a board group must be completely kitted, as it is traditionally performed by kitting staff, before that board group begins its assembly operation. We introduce the external setup (kitting) time and require that it be performed solely by the machine operator during the run time of the current board group, and thereby completely eliminating the need for kitting staff. The carryover sequence-dependent setup time, namely the internal (machine) setup time, is realized when a new board group is ready for assembly operation and is dependent on all of the previously scheduled board groups and their sequences. To the best of our knowledge, this is the first time the external and internal setup times are integrated in PCB group scheduling research. We develop a branch-and-bound algorithm and a lower-bounding structure. The lower bound consists of two approaches, which enable the algorithm to simultaneously reduce performing unnecessary exploration. In order to test the efficiency of the algorithm, several problem instances with different board groups have been used. The algorithm developed requires a significantly large computation time to optimally solve very large problems. Thus to speak for the efficiency in terms of solving comparable large industry-size problems, we evaluate the deviation of the algorithm from the lower bound which turns out to be very small, with an average of only 6%, in all of the problem instances considered.     

分布异构环境下数据库访问技术的研究

详细分析了当前分布异构数据库访问技术的研究现状和发展趋势,结合Web Services的优势构造了一个基于Web Services的分布异构数据库访问系统,并阐述了系统的实现过程。该系统能够有效地支持分布式数据查询,数据源透明并且支持跨平台检索。