Mullite Transformation Kinetics in P2O5-, TiO2-, and B2O3-Doped Aluminosilicate Gels

Mullite transformation kinetics of sol-gel-derived diphasic mullite gels doped with P₂O₅, TiO₂, and B₂O₃ were studied using quantitative X-ray diffraction and differential thermal analysis (DTA). The mullite transformation temperature initially increased with P₂O₅ doping because of phase separation and formation of α-alumina and cristobalite. In TiO₂-doped samples, the mullite transformation temperature decreased with TiO₂ doping, and the transformation rate increased with decreasing TiO₂ particle size. Kinetic studies showed that titania reduced the activation energy for both nucleation and growth relative to pure diphasic mullite gels by lowering the glass viscosity and/or enhancing the solid-state mass transport through lattice defects. B₂O₃ doping decreased the mullite transformation temperature and lowered the activation energy for both nucleation and growth but especially affected the mullite nucleation process, as indicated by the much smaller grain size.     

Titania as a Sintering Additive in Indium Oxide Ceramics

The influence of TiO₂ additives on the sintering behavior of In₂O₃ ceramics has been investigated. TiO₂ increases the densification rate, decreases the grain growth during the intermediate stage of sintering, and hinders the pore/boundary breakaway that can affect the final stage of sintering. For a given grain size, TiO₂ shifts the grain size/density trajectory toward higher densities. TiO₂ mainly acts by a second-phase mechanism, but it also may decrease the decomposition rate of In₂O₃.     

Enhancing Effect of Iron Chlorides on the Anatase-Rutile Transition in Titanium Dioxide

The effect of solid Fe₂O₃ and gaseous iron chlorides on the anatase-rutile phase transition was investigated in the temperature range of 750°-950°C via X-ray diffractometry and scanning electron microscopy. In both cases, iron diffusion in the anatase lattice decreased the transition temperature and increased the anatase-rutile transformation rate, in comparison with that in TiO₂ fired in air. The enhancement effect of iron on the anatase-rutile transition is understood on the basis of oxygen-vacancy formation, which favors rutile nucleation. Solid-state iron diffusion between the contact points of TiO₂ and Fe₂O₃ particles and vapor mass transport through gaseous chlorides were the primary mechanisms of iron mass transport to the TiO₂ surface in the presence of both Fe₂O₃ and gaseous iron chlorides, respectively. The transformation rate at a given reaction temperature increased in the following order of reaction conditions: pure TiO₂ in air, TiO₂ in the presence of Fe₂O₃ in air, TiO₂ in the presence of Fe₂O₃ in chlorine, and TiO₂ in the presence of gaseous iron chlorides.     

Some Roles of MgO and TiO2 in Densification of a Sinterable Alumina

Sinterability of undoped, MgO-doped, and TiO₂-doped Al₂O₃ has been examined by applying reported sintering equations. The order of sinterability was MgO-doped ∼ undoped≪ TiO₂-doped Al₂O₃ in the initial and intermediate stages of sintering, but a relative sintered density at 1600°C for 1 h occurred in the order undoped < TiO₂-doped < MgO-doped AI₂O₃. The dispersion of thermal grooving angles increased in the order MgO-doped < undoped < TiO₂-doped Al₂O₃, The change of sinterability by the dopants is explained in terms of mobility of mass transfer estimated from a densification rate in the initial- and intermediate-stage sintering and of dispersed driving forces of densification and grain growth qualitatively evaluated from the width of the dispersion of thermal grooving angles.     

Grain Growth of Zinc Oxide During the Sintering of Zinc Oxide—Antimony Oxide Ceramics

Grain growth in a high-purity ZnO with systematic additions of Sb₂O₃ from 0.29 to 2.38 wt% was studied for sintering in air from 1106° to 1400°C. The results are discussed and compared with previous studies of pure ZnO and ZnO with Bi₂O₃ additions in terms of the kinetic grain growth expression: Gⁿ – Gⁿ ₀= K ₀ t exp(— Q/RT ). Additions of Sb₂O₃ inhibited the grain growth of ZnO and increased the grain growth exponent ( n -value) to 6 from 3 for pure ZnO and 5 for the ZnO—Bi₂O₃ ceramic. The apparent activation energy for the grain growth of ZnO also increased to about 600 kJ/mol from 220 kJ/mol for pure ZnO and 150 kJ/mol for the ZnO—Bi₂O₃ ceramics. Both the grain growth exponent and the activation energy were independent of the Sb₂O₃ content. Particles of the Zn₇Sb₂O₁₂ spinel were observed on the grain boundaries and at the grain triple point junctions. It was also observed that the Sb₂O₃ additions caused twin formation in each ZnO grain. It is concluded that both the Zn₇Sb₂O₁₂ particles and the twins are responsible for the ZnO grain growth inhibition by Sb₂O₃.     

Effect of Particle Sizes of Starting Materials on Microstructure Development in Textured Bi0.5(Na0.5K0.5)0.5TiO3

Microstructure development in Bi_0.5(Na_0.5K_0.5)_0.5TiO₃ prepared by a reactive-templated grain growth process was dependent on the sizes of platelike Bi₄Ti₃O₁₂ (BiT) and equiaxed TiO₂ particles used as starting materials. Calcined compacts were composed of large, platelike template grains and small, equiaxed matrix grains, the sizes of which were determined by those of the BiT and TiO₂ particles, respectively. Texture was developed by the growth of template grains at the expense of matrix grains during sintering, and a new mechanism of grain growth was proposed on the basis of microstructure observation. The grain growth rate was determined by the template and matrix grain sizes, and a dense ceramic with extensive texture was obtained using small BiT and TiO₂ particles.     

Effect of Metal Oxide Additions on the High-Temperature Electrical Conductivity of Alumina

Several metal oxide additions were made to typical 99 and 96% alumina compositions to study their effect on the electrical conductivity of alumina from 500° to 1400°C. The metal oxide additions investigated were CO₂O₃, Cr₂O₃, CuO, Fe₂O₃, MnO₂, NiO, and TiO₂. Using a guarded two-probe technique, dc resistivities were measured on nonporous ceramic specimens. Additions of 0.5 to 2 mole % Co₂O₃, 2 mole % CuO, 1 mole % Fe₂O₃, or 2 mole % NiO to either a 96 or a 99% alumina composition increased the electrical resistivity. The addition of 1 mole % Cr₂O₃ to either a 96 or a 99% alumina showed practically no change in the resistivity. All changes in resistivity seemed to be structure dependent.     

Effect of Titania and Lithia Doping on the Boundary Migration of Alumina under an Electric Field

Boundary migration under an electric field was investigated for pure, TiO₂-doped, and Li₂O-doped Al₂O₃ specimens. Boundary migration rates in TiO₂-doped and Li₂O-doped Al₂O₃ specimens were much faster compared with that of pure Al₂O₃. In all specimens, the migration rate was observed to depend on the applied bias direction. Compared with pure Al₂O₃, the dependence of boundary migration on bias direction became more pronounced in TiO₂-doped Al₂O₃ but less pronounced in Li₂O-doped Al₂O₃. The results were explained in terms of the variation of grain sizes, mobility, and electrostatic potential of boundaries because of doping.     

Effect of Titania and Lithia Doping on the Boundary Migration of Alumina under an Electric Field

Boundary migration under an electric field was investigated for pure, TiO₂-doped, and Li₂O-doped Al₂O₃ specimens. Boundary migration rates in TiO₂-doped and Li₂O-doped Al₂O₃ specimens were much faster compared with that of pure Al₂O₃. In all specimens, the migration rate was observed to depend on the applied bias direction. Compared with pure Al₂O₃, the dependence of boundary migration on bias direction became more pronounced in TiO₂-doped Al₂O₃ but less pronounced in Li₂O-doped Al₂O₃. The results were explained in terms of the variation of grain sizes, mobility, and electrostatic potential of boundaries because of doping.     

Direct-Current Field Dependence of Dielectric Properties in Alumina-Doped Barium Strontium Titanate

The dielectric properties of (Ba_0.6Sr_0.4)TiO₃ and Al₂O₃-doped (Ba_0.6Sr_0.4)TiO₃ have been characterized. The grain size of the specimen is maximum for (Ba_0.6Sr_0.4)TiO₃ that has been doped with 1 wt% Al₂O₃. The density and the real part of the relative dielectric constant each decrease as the Al₂O₃ content increases. The loss factor is minimum for (Ba_0.6Sr_0.4)TiO₃ that has been doped with 2 wt% Al₂O₃. The dielectric constant of the specimens decreases as the applied dc field increases. The influence of the dc field on the loss factor is much less than that on the dielectric constant. The tunability is ∼24% for (Ba_0.6Sr_0.4)TiO₃ that has been doped with 1 wt% Al₂O₃.     

Grain Growth in Sintered ZnO and ZnO-Bi2O3 Ceramics

Grain growth in a high-purity ZnO and for the same ZnO with Bi₂O₃ additions from 0.5 to 4 wt% was studied for sintering from 900° to 1400°C in air. The results are discussed and compared with previous studies in terms of the phenomenological kinetic grain growth expression: G ⁿ— G ⁿ₀= K ₀ t exp(— Q/RT ). For the pure ZnO, the grain growth exponent or n value was observed to be 3 while the apparent activation energy was 224 ± 16 kJ/mol. These parameters substantiate the Gupta and Coble conclusion of a Zn²⁺ lattice diffusion mechanism. Additions of Bi₂O₃ to promote liquidphase sintering increased the ZnO grain size and the grain growth exponent to about 5, but reduced the apparent activation energy to about 150 kJ/mol, independent of Bi₂O₃ content. The preexponential term K ₀ was also independent of Bi₂O₃ content. It is concluded that the grain growth of ZnO in liquid-phase-sintered ZnO-Bi₂O₃ ceramics is controlled by the phase boundary reaction of the solid ZnO grains and the Bi₂O₃-rich liquid phase.     

Aluminum Oxide-Titanium Oxide Solid Solution

An oxide of titanium, apparently Ti₂O₃, showed solid solubility in Al₂O₃ of 1.0, 1.8, and 2.5 mole % at 1400°, 1600°, and 1700°C, respectively, when heated in hydrogen with a dew point of about -50°C. At the same temperatures in air, however, no indication of solid solubility (of TiO₂, presumably) was found by X-ray diffraction. It is concluded, therefore, that titania effects densification and grain growth of alumina by grain-boundary action rather than by a defect mechanism in the corundum lattice resulting from the substitutional solution of Ti⁴⁺ ions.     

Synthesis, Densification, and Phase Evolution Studies of Al2O3–Al2TiO5–TiO2 Nanocomposites and Measurement of Their Electrical Properties

Alumina–aluminum titanate–titania (Al₂O₃–Al₂TiO₅–TiO₂) nanocomposites were synthesized using alkoxide precursor solutions. Thermal analysis provided information on phase evolution from the as-synthesized gel with an increase in temperature. Calcination at 700°C led to the formation of an Al₂O₃–TiO₂ nanocomposite, while at a higher temperature (1300°C) an Al₂O₃–Al₂TiO₅–TiO₂ nanocomposite was formed. The nanocomposites were uniaxially compacted and sintered in a pressureless environment in air to study the densification behavior, grain growth, and phase evolution. The effects of nanosize particles on the crystal structure and densification of the nanocomposite have been discussed. The sintered nanocomposite structures were also characterized for dielectric properties.     

Influence of the Addition of Bi2O3 on the Grain Growth and Magnetic Permeability of MnZn Ferrites

Additions of Bi₂O₃ were used to promote grain growth and to increase magnetic permeability during sintering of MnZn ferrites. The results showed that small additions of Bi₂O₃ of <0.05 wt% remarkably increase the permeability of MnZn ferrites. On the other hand, addition of 0.05 wt% Bi₂O₃ induced the formation of a microstructure composed of giant grains with trapped pores embedded in a normal microstructure. The permeability of these samples showed a pronounced secondary maximum in permeability. At still higher Bi₂O₃ concentrations, above 0.2 wt%, the grain growth was retarded and a normal microstructure appeared; however, the magnetic permeability was strongly reduced.     

Evidence of Bilevel Solubility in the Bimodal Microstructure of TiO2-Doped Alumina

A phenomenon of bilevel solubility was observed in a TiO₂-doped (2.0 wt%) alumina with bimodal microstructure sintered in N₂. Surface contributions to dopant signals in individual grains were identified and removed, using a spatially resolved energy dispersive spectroscopy analysis. Two levels of solubility, 1.005 ± 0.166 and 0.504 ± 0.082 mol% of TiO₂ in Al₂O₃, were obtained for anisotropic and equiaxed grains, respectively. No grain size dependence of solubility was found, but segregation of SiO₂ to boundaries with the anisotropic grains was observed. This phenomenon was explained by the incorporation of Ti³⁺ into the Al₂O₃ lattice during the abnormal grain growth caused by SiO₂ liquid under a reducing atmosphere.     

Effect of Seeding and Water Vapor on the Nucleation and Growth of α-Al2O3 from γ-Al2O3

Isothermal transformation kinetics and coarsening rates were studied in unseeded and alpha-Al₂O₃-seeded γ-Al₂O₃ powders heated in dry air and water vapor. Unseeded samples heated in dry air transformed to alpha-Al₂O₃ with an activation energy of 567 kJ/mol. Seeding with alpha-Al₂O₃ increased the transformation rates and reduced incubation times by providing low-energy sites for nucleation/growth of the alpha-Al₂O₃ transformation. The activation energy for the transformation was reduced to 350 kJ/mol in seeded samples heated in dry air. Seeded samples completely transformed to alpha-Al₂O₃ after 1 h at 1050°C when heated in dry air compared to 1 h at 925°C when heated in saturated water vapor. The combined effects of a lower nucleation barrier due to seeding and the increased diffusion due to water vapor reduced the activation energy for the transformation by 390 kJ/mol and the transformation temperature by ∼225°C compared to the unseeded samples heated in dry air. The accelerated kinetics is believed to be due to increased surface diffusion.     

Effects of Ba6Ti17O40 on the Dielectric Properties of Nb-Doped BaTiO3 Ceramics

The dielectric properties, including the DC breakdown strength, of 1 mol% Nb⁵⁺-doped BaTiO₃ ceramics with different quantities of excess TiO₂ have been investigated. The breakdown strength was found to decrease with increasing TiO₂ content, but could not be readily explained by relative density and grain size effects. The decrease in the breakdown strength from a stoichiometric BaTiO₃ composition to samples with excess TiO₂ is believed to be due to the field enhancement effect (up to a factor of 1.40) at the BaTiO₃ matrix because of the presence of a Ba₆Ti₁₇O₄₀ second phase. The thermal expansion coefficient mismatch between the BaTiO₃ matrix phase and the Ba₆Ti₁₇O₄₀ phase may also result in a low breakdown strength. The dielectric properties of the pure Ba₆Ti₁₇O₄₀ phase were also investigated and are reported herein.     

Interfacial Reaction of BaTiO3 Ceramics with PbO–B2O3 Glasses

Interfacial reactions of pure, lead-, and zirconium-substituted BaTiO₃ ceramics with PbOB₂O₃ glasses were studied, with an emphasis on the effect of glass composition. Microstructures were analyzed by scanning electron microscopy and electron-probe microanalysis aided with X-ray diffractometry of powder mixtures in the system BaTiO₃PbOB₂O₃ heated at 850°C. The interfacial microstructures were divided into two types, depending on the glass composition. The first type was characterized by precipitates of TiO₂ dispersed in the glass matrix. Extended heating or limited glass volume resulted in the formation of a continuous layer of BaTi(BO₃)₂. The second type of microstructure was characterized by a lead-rich perovskite phase, which developed at the glass/ceramic interfacial region. Growth kinetics for this phase denied the diffusion-controlled mechanism. The substitution of lead in BaTiO₃ enhanced the penetration of glass into the ceramics along the grain boundaries and developed a coreshell structure.     

Formation and Transformation of TiO2 (Anatase) Solid Solution in the System TiO2—Al2O3

In the system TiO₂—Al₂O₃, TiO₂ (anatase, tetragonal) solid solutions crystallize at low temperatures (with up to ∼ 22 mol% Al₂O₃) from amorphous materials prepared by the simultaneous hydrolysis of titanium and aluminum alkoxides. The lattice parameter a is relatively constant regardless of composition, whereas parameter c decreases linearly with increasing Al₂O₃. At higher temperatures, anatase solid solutions transform into TiO₂ (rutile) with the formation of α-Al₂O₃. Powder characterization is studied. Pure anatase crystallizes at 220° to 360°C, and the anatase-to-rutile phase transformation occurs at 770° to 850°C.     

Enhanced Visible Light-Driven Photocatalytic Performance of La-Doped TiO2−xFx

La-doped TiO_{2− x} F _x (La–TiO_{2− x} F _x ) powders were prepared by the sol–gel method. X-ray diffraction results showed that La efficiently inhibited grain growth. X-ray photoelectron spectroscopy spectra revealed that La₂O₃ and O–Ti–F bonds have formed, the La₂O₃ maintained the high surface area of TiO_{2− x} F _x after calcination at a temperature above 500°C, while the O–Ti–F bonds increased the oxidation potential of the photogenerated hole in the valence band. The UV-vis spectroscopy of the La–TiO_{2− x} F _x showed that the presence of intraband gap states was likely responsible for its absorption of visible light. When the molar ratios of La and F to Ti were 1.5:100 and 5:100, respectively, and calcined at 500°C, the photocatalytic degradation rate of methylene blue over La–TiO_{2− x} F _x was about 1.5 times higher than that of F-doping TiO₂.