Formation and Microwave Dielectric Properties of the Mg2V2O7 Ceramics

The formation process and microwave dielectric properties of the Mg₂V₂O₇ ceramics were investigated. The MgV₂O₆ phase that was formed at around 450°C interacted with remnant MgO above 590°C to form a homogeneous monoclinic Mg₂V₂O₇ phase. Finally, this monoclinic Mg₂V₂O₇ phase was changed to a triclinic Mg₂V₂O₇ phase for the specimen fired at 800°C. Sintering at 950°C for more than 5 h produced high-density triclinic Mg₂V₂O₇ ceramics. In particular, the Mg₂V₂O₇ ceramics sintered at 950°C for 10 h exhibited the good microwave dielectric properties of ɛ_r=10.5, Q × f =58 275 GHz, and τ_f=−26.9 ppm/°C.     

Sequential Precipitation of MgAl2O4 on Mg1-x CaxAl2O4 in Hot-Pressed MgO Single Crystals

In a hot-pressed and deformed MgO single crystal, precipitates of Mg_1-xCa_xAl₂O₄ spinel upon which MgAl₂O₄ spinel subsequently precipitated were observed and analyzed using transmission electron microscopy and scanning electron microscopy. This behavior is related to the respective solubility limits of CaO and Al₂O₃ in MgO at the hot-pressing temperature and may be aided by impurity segregation to the dislocations. The spinel selectively precipitated at the nodes of a dislocation network which was formed during [001] hot-pressing deformation, as a result of the reaction b₃= b₁+ b₂= (1/2) [011] + (1/2)     = [001]. The dislocation is sessile, and the precipitates have a <100>_matrix≨ <100>_spinel coherent relationship.     

Analysis of Infrared Reflection Spectra of (Mg1−xZnx)Al2O4 Microwave Dielectric Ceramics

Infrared reflection spectra of (Mg_{1− x} Zn _x )Al₂O₄ ceramics were analyzed by Kramers–Kroning analysis and classical oscillator model simulation. The dielectric properties were extrapolated down to the microwave range using the classical oscillator model for fitting the dielectric function. According to structure analysis, the losses originating from bend vibration and stretch vibration of the bond between A-site cation and oxygen anion dominated the whole dielectric losses of the spinel ceramics. The coexistence of Mg and Zn deteriorated the intrinsic dielectric properties due to the bond asymmetry thus introduced. The calculated Qf (∼10⁵ GHz) was much higher than the measured ones (∼10⁴ GHz), suggesting that the extrinsic loss was significant. Therefore, the microwave dielectric properties of MgAl₂O₄ and ZnAl₂O₄ could be improved much by microstructure modification, and the little superiority in their solution compared with the end-members was due to microstructure improvement.     

Effect of Li2CO3 Addition on the Sintering Temperature and Microwave Dielectric Properties of Mg2V2O7 Ceramics

Li₂CO₃ was added to Mg₂V₂O₇ ceramics in order to reduce the sintering temperature to below 900°C. At temperatures below 900°C, a liquid phase was formed during sintering, which assisted the densification of the specimens. The addition of Li₂CO₃ changed the crystal structure of Mg₂V₂O₇ ceramics from triclinic to monoclinic. The 6.0 mol% Li₂CO₃-added Mg₂V₂O₇ ceramic was well sintered at 800°C with a high density and good microwave dielectric properties of ɛ _r=8.2, Q × f =70 621 GHz, and τ_f=−35.2 ppm/°C. Silver did not react with the 6.0 mol% Li₂CO₃-added Mg₂V₂O₇ ceramic at 800°C. Therefore, this ceramic is a good candidate material in low-temperature co-fired ceramic multilayer devices.     

Equilibrium Cation Distribution in NiAl2O4, CuAl2O4, and ZnAl2O4 Spinels

Stoichiometric NiAl₂O₄, CuAl₂O₄, and ZnAl₂O₄ spinels were prepared and equilibrated at temperatures from 600° to 1400°C. The parameters u and x , denoting the oxygen position and fraction of divalent cations on tetrahedral sites, respectively, were determined from a detailed X-ray diffraction analysis. In NiAl₂O₄, x increased from 0.07 at 595° to 0.26 at 1391°C; in CuAl₂O₄, x decreased from 0.68 at 613° to 0.64 at 1195°C; and in ZnAl₂O₄, x decreased from 0.96 at 905° to 0.94 at 1197°C. The form of the temperature dependence of x could not be described using theoretically based equations advanced in the literature. A more general equation which allows for a non-distributional contribution to the configurational entropy was derived and observed to properly describe the temperature dependence; the results indicate that short-range order is of definite significance in these intermediate aluminate spinels.     

Magnetoresistance of CuxCo1-xFe2O4 Ferrites

Magnetoresistance measurements (Δ/R) were carried out on Cu _x Co_{1- x} Fe₂O₄ samples with x =1, 0.75, 0.50, 0.25 and cobalt ferrite in the range of magnetic intensity (H) from 1.0 to 4.5 kG. Linear plots were obtained between log (Δ/R) and log H for all compositions except that of cobalt ferrite. The values of n at x =0.5 do not agree with the results of some authors. The discrepancy may be attributed to the value of magnetic field intensity at which such measurements were carried out. The similarity of features of n and μ_D with composition leads us to believe that the magnetoresistance may arise from the scattering of conduction electrons by localized electrons involving the s-d exchange interaction.     

Tailoring the Microwave Dielectric Properties of MgNb2O6 and Mg4Nb2O9 Ceramics

The columbites MgNb₂O₆, MgTa₂O₆, and corundum-type Mg₄Nb₂O₉ ceramics were prepared by the conventional solid-state ceramic route. The structure and microstructure of the sintered samples were investigated by X-ray diffraction and scanning electron microscopic techniques. The microwave dielectric properties of the samples were measured by the resonance method in the frequency range 4–6 GHz. The dielectric properties have been tailored by forming a solid solution between MgNb₂O₆ and MgTa₂O₆ and by the substitution of TiO₂ for Nb₂O₅ in both MgNb₂O₆ and Mg₄Nb₂O₉ ceramics. The Mg(Nb_0.7Ta_1.3)O₆ has ɛ_r=29, Q _u× f =67 800 GHz, and τ_f=0.8 ppm/°C and the MgO–(0.4)Nb₂O₅–(1.5)TiO₂ composition has ɛ_r=34.5, Q _u× f =81 300 GHz, and τ_f=−2 ppm/°C.     

Novel Mg2Zr5O12/Mg2Zr5O12–ZrO2–MgF2 Gradient Layer Coating on Magnesium Formed by Microarc Oxidation

A novel Mg₂Zr₅O₁₂-based coating on magnesium was formed by microarc oxidation (MAO) in a K₂ZrF₆-containing electrolyte. The structure of the coating was examined by X-ray diffraction using the grazing angle method, scanning electron microscopy, and transmission electron microscopy. The friction and wear properties of the MAO-coated and -uncoated Mg samples were evaluated in a ball-on-disk testing system. The corrosion resistance of the coating in a 3.5% NaCl solution was investigated by the potentiodynamic polarization test. The coating is relatively dense and composed of a Mg₂Zr₅O₁₂–ZrO₂–MgF₂ inner layer and a nanocrystalline Mg₂Zr₅O₁₂ outer layer with a maximum hardness of 1240 Hv. The friction coefficient of the coating against Si₃N₄ is 0.35 under a dry-sliding condition. The corrosion resistance of the magnesium substrate is improved considerably by MAO treatment. The corrosion potential of the Mg₂Zr₅O₁₂-coated sample is −1.43 V with a current density as low as 7.06 × 10⁻⁸ A/cm². It is expected that the coating can considerably protect magnesium from wear and corrosion.     

Structure and Microwave Dielectric Characteristics of Ca1+xNd1−xAl1−xTixO4 Ceramics

CaNdAlO₄ microwave dielectric ceramics were modified by Ca/Ti co-substitution, and their dielectric characteristics were evaluated along with their structure and microstructures. Ca_{1+ x} Nd_{1− x} Al_{1− x} Ti _x O₄ ( x =0, 0.025, 0.05, 0.10, 0.15, 0.20) ceramics with the relative density of over 95% theoretical density were obtained by sintering at 1400°–1450°C in air for 3 h, where the K₂NiF₄-type solid solution single phase was determined from the compositions of x <0.20, while a small amount of CaTiO₃ secondary phase was detected for x =0.20. With Ca/Ti co-substitution in CaNdAlO₄ ceramics, the dielectric constant (ɛ_r) increased with increasing x , and the temperature coefficient of resonant frequency (τ_f) was adjusted from negative to positive, while the Q × f ₀ value increased significantly at first and reached an extreme value at x =0.025 and the maximum at x =0.15. The best combination of microwave dielectric characteristics were achieved at x =0.15 (ɛ_r=19.5, Q × f ₀=93 400 GHz, τ_f=−2 ppm/°C). The improvement of the Q × f ₀ value primarily originated from the reduced interlayer polarization with Ca/Ti co-substitution, while the decreased tolerance factor, the subsequent increased interlayer stress, and the appearance of CaTiO₃ secondary phase brought negative effects upon the Q × f ₀ value.     

Precipitation of Mg2Zr5O12 in MgO-Partially-Stabilized ZrO2

Decomposition of cubic, MgO-stabilized ZrO₂ solid solutions has been studied. Precipitates of the ordered compound, Mg₂Zr₅O₁₂, form, but only when a two-stage heat treatment involving nucleation at a low temperature followed by growth at a higher temperature is used. Other decomposition products are also present after such a heat treatment .     

Synthesis and Thermal Expansion Properties of the Ca(1+x)/2Sr(1+x)/2Zr4P6−2xSi2xO24 System

Ca_{(1+ x )/2}Sr_{(1+ x )/2}Zr₄P_{6−2 x} Si_{2 x} O₂₄( x ≤ 0.37) compositions, which belong to the [NZP] family of low-thermal-expansion materials, were synthesized using the solid-state reaction method. The lattice thermal expansion of members of this system was determined up to 1000°C by high-temperature X-ray diffractometry. The bulk thermal expansion and the microcracking during cooling also were investigated. These properties depended on the composition, on the synthesis method, and on the sintering conditions.     

Syntheses and Unit-Cell Determination of Ba3V4O13 and Low-and High-Temperature Ba3P4O13

The syntheses and the results of unit-cell determinations ofBa₃V₄O₁₃ and the two forms (low- and high-temperature) of Ba₃P₄O₁₃ are presented. Ba₃V₄O₁₃ crystallizes in the monoclinic system, space group Cc or C2/c with unit-cell dimensions a=16.087, b=8.948, c=10.159 (x10nm), β=114.52° Low-Ba₃P₄O₁₃ crystallizes in the triclinic system, space group P1 or P1 with unit-cell dimensions a=5.757, b=7.243, c=8.104 (x10 nm) α=82.75°, β=73.94°, γ=70.71°. Low-Ba₃P₄O₁₃ transforms at 870°C into high-Ba₃P₄O₁₃ which crystallizes in the orthorhombic system, space group Pbcm (No. 57) (or Pbc2, No. 29) with unit-cell dimensions a =7.107, b=13.883, c=19.219 (x10 nm). No relations have been found between the structures of the tribarium tetravanadate and the tribarium tetraphosphate.     

The System KAlSiO4–Mg2SiO4–KAlSi2O6

Schairer's study (1954) on phase relations in the system KalSi₂O₆–Mg₂SiO₄–SiO₂ was extended to include the system KalSiO₄–Mg₂SiO₄–KalSi₂O₆. It is shown that this join is ternary; however, the relatively high vapor pressure of the condensed phases prohibits study by the usual quenching techniques. The apparent intersection of the (KalSiO₄–Mg₂SiO₄–SiO₃) join with the primary phase volume of spinel is attributed to loss of the alkali-silicate constituents by vapor transport. This results in the effective bulk composition being moved away from this join toward the primary phase volume of spinel in the system K₂O–MgO–Al₂O₃–SiO₂.     

High-Q Microwave Dielectrics in the (Mg1−xCox)2TiO4 Ceramics

The microwave dielectric properties and the microstructures of (Mg_{1− x} Co _x )₂TiO₄ ceramics prepared by the conventional solid-state route were investigated. Lattice parameters were also measured for specimens with different x . The formation of solid solution (Mg_{1− x} Co _x )₂TiO₄ ( x =0.02–0.1) was confirmed by the X-ray diffraction patterns, energy dispersive X-ray analysis, and the lattice parameters measured. By increasing x from 0 to 0.05, the Q × f of the specimen can be tremendously boosted from 150 000 GHz to a maximum of 286 000 GHz. A fine combination of microwave dielectric properties (ɛ_r∼15.7, Q × f ∼286 000 GHz at 10.4 GHz, τ_f∼−52.5 ppm/°C) was achieved for (Mg_0.95Co_0.05)₂TiO₄ ceramics sintered at 1390°C for 4 h. Ilmenite-structured (Mg_0.95Co_0.05)TiO₃ was detected as a second phase. The presence of the second phase would cause no significant variation in the dielectric properties of the specimen because it possesses compatible properties compared with that of the main phase. In addition, only a small deviation in the dielectric properties was monitored for specimens with x =0.04–0.05 at 1360°–1420°C. It not only provides a wide process window but also ensures an extremely reliable material proposed as a very promising dielectric for low-loss microwave and millimeter wave applications.     

Thermodynamic Properties of Fe3O4-FeV2O4 and Fe3O4-FeCr2O4 Spinel Solid Solutions

Solid solutions of Fe304-FeV204 and Fe304-FeCr204 were prepared and equilibrated with Pt under controlled streams of CO/CO, gas mixtures at 1673 K. The concentration of Fe in Pt was used to determine the activity of Fe304 in the solid solutions. The activity of the second component was calculated by Gibbshhem integration. From these data, the Gibbs energy of mixing was derived for both systems. The experimental results and theoretical values which are determined from calculated cation distribution compare favorably in the case of vanadite solid solutions but not in the case of chromite solid solutions. The difference is attributed to a heat term arising from lattice distortion due to cation size difference. The positive heat of mixing will give rise to a miscibility gap in the system Fe304-FeCr204 at lower temperatures.     

The Series MgCr2O4-MgFe2O4

The characteristics of spinels in the series MgCr₂O₄-MgFe₂O₄ were determined. The plot of cell size vs. molar composition is unusual in series showing complete solid solution because an unusually large deviation from Vegard's law was observed. This deviation is caused by changes in spinel structure with composition and temperature, and an equation was derived which applies a correction in terms of the degree of inversion. The effects of temperature on compositions high in MgFe₂O₄ include changes in density and refractive index. Solid solution of forsterite in MgCr₂O₄ decreases the cell size to 8.329 A but apparently is less than 1%. Changes in composition caused by vapor loss or by dissociation are small enough that this series is essentially binary below 1400° C.     

Free Volume of Network-Forming Oxide Glasses in the Systems P2O5-(GeO2,TeO2,Sb2O3,V2O5)

The free-volume fraction (V_f) defined by Simha and Boyer was measured for network-forming oxide glasses in the systems P₂O₅-(GeO₂, TeO₂,Sb₂O₃.V₂O₅). The V_f values varied from 0.06 to 0.25. The systems P₂O₅-TeO₂: and P₂O₅-Sb₂O₃ have V_f∼0.1, which is near the magnitude of the free-volume fraction for normal metaphosphate glasses and many organic high polymers.     

Oxygen Nonstoichiometry and Defects in Mn-Doped Gd2Ti2O7+x

The oxygen nonstoichiometry in Mn-doped Gd₂Ti₂O₇, Gd₂(Ti_0.975Mn_0.025)₂O_7+x, was measured electrochemically, as a function of temperature and oxygen partial pressure, with the aid of an oxygen titration cell. The analysis of the data shows that the defect equilibrium can be described by considering the dominant point defects to be neutral oxygen interstitials, doubly charged oxygen vacancies, and trivalent and quadrivalent Mn ions substituted in the Ti sites. The enthalpies for the formation of neutral oxygen interstitials and trivalent Mn are determined.     

Internal Friction of Network-Forming Oxide Glasses in the System P2O5-(GeO2, TeO2, Sb2O3, V2O5)

The internal friction of only network-forming oxide glasses containing a P₂O₅ component, i.e., in the systems P₂O₅-GeO₂, P₂O₅-TeO₂, P₂O₅-Sb₂O₃, and P₂O₅-V₂O₅, was measured as a function of temperature by a free torsional vibration method. P₂O₅-TeO₂ and P₂O₅-Sb₂O₃ glasses exhibited clearly high-temperature peaks in a plot of internal friction vs temperature in spite of the absence of nonbridging oxygens and network modifiers. Therefore, we conclude that the high-temperature peaks appeared when strong and weak parts coexisted in the network structure.     

Mineralizing Effect of Li2B4O7 and Na2B4O7 on Magnesium Aluminate Spinel Formation

Lithium borate (Li₂B₄O₇) and sodium borate (Na₂B₄O₇) mineralize spinel formation from stoichiometric MgO and Al₂O₃ between 1000° and 1100°C. Mineralization with both compounds is shown to be mediated by B-containing liquids which form glass on cooling. However, the liquid compositions depend on the type of mineralizer and temperature, suggesting that templated grain growth or dissolution–precipitation mechanisms are operating, one dominating over the other under certain conditions. Na₂B₄O₇-mineralized compositions show predominantly templated grain growth at 1000°C, which changes to dissolution–precipitation at 1100°C, whereas Li₂B₄O₇-mineralized compositions show dissolution–precipitation from 1000°C. Li₂B₄O₇ is a stronger mineralizer as spinel formation is complete with 3 wt% Li₂B₄O₇ at 1000°C and with ≥1.5 wt% addition at 1100°C, whereas Na₂B₄O₇-mineralized compositions are found to retain some unreacted corundum even at 1100°C.