Mo/HZSM-5上甲烷无氧芳构化催化剂制备因素的考察

采用Mo/HZSM-5作为甲烷无氧芳构化催化剂,考察了催化剂制备部分影响因素.结果表明,采用较低的nSi:nAl时(25)载体制备的催化剂活性和稳定性较好;浸渍法优于固相反应法;Mo担载的质量分数为4%时,催化剂表现出最高活性;分子筛预先经碱处理,能够明显改善催化剂稳定性.     

Study on attrition of spherical-shaped Mo/HZSM-5 catalyst for methane dehydro-aromatization in a gas-solid fluidized bed

As a potential methane efficient conversion process,non-oxidative aromatization of methane in fluidized bed requires a catalyst with good attrition resistance,especially in the states of high temperature,long-time rapid movement and chemical reaction.Existing evaluation methods for attrition resistance,such as ASTM D5757 and Jet Cup test,are targeted for fresh catalysts at ambient temperature,which cannot well reflect the real process.In this study,spherical-shaped Mo/HZSM-5 catalyst prepared by dipping and spray drying was placed in a self-made apparatus for attrition testing,in which the catalyst attrition under differ-ent system temperatures,running time and process factors was investigated with percent mass loss (PML),particle size-mass distribution (PSMD) and scanning electron microscope (SEM).Carbon deposition on the catalyst before and after activation,aromatization and regeneration was analyzed by thermogravimetry(TG),and the attrited catalysts were evaluated for methane dehydro-aromatization (MDA).The results show that the surface abrasion and body breakage of catalyst particles occur continuously,with the increase of system temperature and running time,and make the PML rise gradually.The process factors of activation,aromatization and regeneration can cause the catalyst attrition and carbon deposits,which broaden the PSMD in varying degrees,and the carbon-substances on catalysts greatly improve their attrition resistance at high temperature.Catalyst attrition has a certain influence on its catalytic performance,and the main reasons point to particle breakage and fine powder escape.     

Methane and ethane activation without adding oxygen: promotional effect of W in Mo-W/HZSM-5

The conversions of methane and ethane over Mo/HZSM-5 and W/HZSM-5 catalysts are compared. A reaction model for hydrocarbon formation over Mo/HZSM-5 catalysts is proposed, which involves heterolytic splitting of methane and a molybdenum-carbene intermediate. Ethene is shown to be the initial product of methane conversion, and it undergoes further reaction to form aromatics in a solid acid environment. The promotional effect of addition of tungsten in the Mo-W/HZSM-5 catalyst in methane conversion reaction suggests the formation of Mo-W mixed oxide. The product selectivity patterns of Mo/HZSM-5 and W/HZSM-5 catalysts in ethane conversion reaction are consistent with a dual-path model involving dehydrogenation and cracking (or hydrogenolysis) of ethane. The rates of both these reactions over Mo/HZSM-5 are higher than over W/HZSM-5.     

A Facile and Effective Method for the Distribution of Mo/HZSM-5 Catalyst Active Centers

Post-steaming treatment of Mo/HZSM-5 catalysts results in more molybdenum species migrating into and residing in the HZSM-5 zeolite channels. This is confirmed by XRF and XPS measurements. ¹H MAS NMR and ²⁹Si MAS NMR also demonstrate that the number of free Brönsted acid sites decreases in the Mo/HZSM-5 catalysts that underwent post-steaming treatment, compared to untreated Mo/HZSM-5 catalysts. As a result, the deactivation rate constant (k _d) on the Mo/HZSM-5 catalyst after post-steaming treatment for 0.5h is much smaller, and the catalyst therefore shows remarkable stability in the probe reaction of methane dehydro-aromatization. The results suggest that a more beneficial bi-functional balance between active Mo species for methane activation and acid sites for the following aromatization is developed over those Mo/HZSM-5 catalysts that have experienced post-steaming treatment for 0.5h, in comparison with the untreated Mo/HZSM-5 catalysts.     

钇对甲烷芳构化催化剂Mo／HZSM—5性能影响的研究

研究了稀土钇的含量对Ｍｏ／ＨＺＳＭ－５催化剂的活性和选择性的影响，发现稀土钇的加入，不同程度上提高了Ｍｏ／ＨＺＳＭ－５的活性和选择性。特别是，当Ｙ／Ｍｏ＝０．０４时，活性最佳。甲烷在１０２３Ｋ芳构化反应，转化率达１９．６％，苯的选择性达９６．５％，且活性较稳定。     

Reduction of NO by CH4 with Microwave Heating

The reduction of NO by CH₄ in the presence of excess O₂ over Co/HZSM-5, Ni/HZSM-5 and Mn/HZSM-5 catalysts with microwave heating was studied. By comparing the activities of the catalysts in the microwave heating mode with that in the conventional reaction mode, it was demonstrated that microwave heating could greatly reduce the reaction temperature, and could clearly expand the temperature window of the catalysts. Especially for the Co/HZSM-5 catalyst, the maximum conversion of NO to N₂ in the conventional reaction mode was consistent with that in the microwave heating mode. However, the temperature window for the maximum conversion in the microwave heating mode was from 260 to 360 °C instead of a temperature of 420 °C in the conventional reaction mode. The results suggest that microwave heating has a novel effect in the reduction of NO.     

Pd/HZSM-5催化剂催化加氢丙酮合成甲基异丁基酮

以HZSM-5为载体,采用浸渍法制备系列Pd/HZSM-5催化剂,在高压连续流动固定床反应器中考察Pd/HZSM-5催化剂催化加氢丙酮一步法合成甲基异丁基酮性能,并对工艺条件进行优化。结果表明,当HZSM-5载体上Pd负载质量分数为0.5%时,在反应温度140 ℃、氢压1 MPa、空速0.48 h^-1和氢酮物质的量比为1条件下,Pd/HZSM-5催化剂催化活性较高,丙酮转化率为45.91%,甲基异丁基酮选择性为94.33%。采用XRD、H₂-TPD、SEM、EDS和TGA等对催化剂进行表征,结果表明,负载质量分数0.5%的Pd在HZSM-5分子筛表面分散均匀,且0.5%Pd/HZSM-5催化剂具有较高氢吸附能力,失活的主要原因为催化剂表面积炭,采用流化床反应器取代传统的固定床反应器可以很好的解决催化剂积炭问题。     

硅烷化和有机弱碱改性Mo/HZSM-5对甲烷无氧芳构化催化性能的影响

催化剂的形态及晶粒的组装对其催化性能有重要影响,采用硅烷化处理对Mo基催化剂表面酸性进行毒化制备了核壳型（Mo基催化剂@Silicalite-1）复合材料;采用四丙基氢氧化铵或正丁胺有机弱碱对Mo/HZSM-5进行刻蚀,然后经过脱硅再结晶分别制备了表面富硅型中空结构Mo/HZSM-5微球和表面富硅、核内含有多级孔道的Mo/HZSM-5微球。采用XRD、TEM、N₂等温吸脱附和NH₃-TPD对催化剂结构进行表征,并考察了三种不同后处理方法对Mo基催化剂在甲烷无氧芳构化反应中催化性能的影响。硅烷化和有机碱处理均能够调变Mo/HZSM-5催化剂的表面酸性,而经有机碱处理以后,催化剂结晶度、介孔比表面积和孔容均具有不同程度的增加,三种不同后处理方法均能改善Mo/HZSM-5催化剂的反应稳定性,对产物的分布也产生了显著影响。     

Methane dehydrogenation and aromatization over 4 wt% Mn/HZSM-5 in the absence of an oxidant

Methane dehydrogenation and aromatization over 4 wt% Mn/HZSM-5 in the absence of an oxidant (GHSV = 1600 mL h⁻¹ g⁻¹) was investigated. Mn/HZSM-5 was prepared by impregnation of HZSM-5 with manganese acetate tetrahydrate solution; Mn₃O₄ formed was the precursor of active phase for methane activation. The induction period over Mn/HZSM-5 catalyst before aromatic products appear was long at 700 °C. This period shortened with a rise of the reaction temperature to 800 °C. XPS and TPO results showed that the partly carburized or carburized Mn species formed are probably responsible for methane activation.     

Promotional effect of Pt on non-oxidative methane transformation over Mo-HZSM-5 catalyst

The influence of modification of Mo-HZSM-5 catalyst by Pt on methane non-oxidative transformation to ethylene and aromatics is investigated. Carbon accumulation on the catalyst is studied by means of DTA and TG methods. It is demonstrated that the addition of Pt to Mo-HZSM-5 considerably enhances the catalyst stability and reduces the carbon deposition on the catalyst. In the meanwhile, Mo-HZSM-5 is shown not to be a good catalyst for methane non-oxidative conversion because the total efficiency for methane conversion to useful products is even lower than it is in the oxidative coupling process.     

Study of W/HZSM-5-Based Catalysts for Dehydro-aromatization of CH4 in Absence of O2. I. Performance of Catalysts

With incorporation of Zn (or Mn, La, Zr ) into the W/HZSM-5 catalyst, highly active and heat-resisting W/HZSM-5-based catalysts were developed and studied. Under reaction conditions of 0.1 MPa, 1073 K, GHSV of feed-gas CH₄+10% Ar at 960 h^–1, the conversion of methane reached 18–23% in the first 2 h of reaction, and the corresponding selectivity to benzene, naphthalene, ethylene and coke was 56–48, 18, 5 and 22%, respectively. Addition of a small amount of CO₂ (2%) to the feed-gas was found to significantly enhance the conversion of methane and the selectivity of benzene, and to improve the performance of coke-resistance of the W/HZSM-5-based catalysts. Heavy deposition of carbon on the surface of the functioning catalyst was the main reason leading to deactivation of the catalyst. Reoxidation by air may regenerate the deactivated catalyst effectively. In comparison with the Mo/HZSM-5 catalyst, the promoted W/HZSM-5-based catalyst can operate under reaction temperature of 1073 K, and gain a methane conversion approximately two times as high as that of the Mo/HZSM-5 catalyst operating at 973 K. It can also operate at 973 K and have about the same methane conversion as that of the Mo/HZSM-5 catalyst at the same reaction temperature. Its main advantage is its heat-resistant performance; the high reaction temperature did not lead to loss of W component by sublimation.     

Interaction between ammonium heptamolybdate and NH4ZSM-5 zeolite: the location of Mo species and the acidity of Mo/HZSM-5

Mo/HZSM-5 catalysts show high reactivity and selectivity in the activation of methane without using oxidants. Mo/HZSM-5 catalysts with Mo loading ranging from 0 to 10% were prepared by impregnation with an aqueous solution of ammonium heptamolybdate (AHM). The samples were dried at 393 K, and then calcined at different temperatures for 4 h. The interaction between Mo species and NH₄ZSM-5 zeolite was characterized by FT-IR spectroscopy, differential thermal analysis (DTA) and temperature programmed decomposition (TPDE) and NH₃-TPD at different stages of catalyst preparation. The results showed that if Mo/HZSM-5 catalysts were calcined at a proper temperature, the Mo species will interact with acid sites (mainly with BrØnsted acid sites) and part of the Mo species will move into the channel. The Mo species in the form of small MoO₃ crystallites residing on the external surface and/or in the channel, and interacting with BrØnsted acid sites may be responsible for the methane activation. Strong interaction between Mo species and the skeleton of HZSM-5 will occur if the catalyst is calcined at 973 K. This may lead to the formation of MoO ₄ ^2– species, which is detrimental to methane activation.     

Microwave discharge-assisted NO reduction by CH4 over Co/HZSM-5 and Ni/HZSM-5 under O2 excess

Microwave discharge-assisted reduction of NO by CH₄ in the presence of excess O₂ over Co/HZSM-5 and Ni/HZSM-5 catalysts was studied. By comparing the activities of the catalysts in the microwave discharge mode with that in the conventional reaction mode, it is demonstrated that microwave discharge enhanced greatly the conversion of NO to N₂, and expanded the reaction temperature range of the catalysts. For the Co/HZSM-5 catalyst, the conversion of NO to N₂ increased by 30%, and the optimum temperature decreased by 200°C. With the Ni/HZSM-5 catalyst, the highest activity was close to 100%, and the optimum temperature decreased by 325°C. The conversion of CH₄ also increased in the microwave discharge mode over both of the catalysts.     

甲烷非氧芳构化反应中纳米碳管的形成及其对催化反应的影响

本文采用X射线光电子光谱。高分辨透射电子显微镜和烧碳热失重分析对甲烷在Mo/HZSM-S催化剂上进行无氧芳构化反应所形成的积炭进行了研究,发现积炭中有大量的纳米碳管,并认为适量的纳米碳管对甲烷芳构化反应具有助催化作用。     

FCC汽油馏分在水热处理Zn/HZSM-5催化剂上的芳构化反应

制备了300 ℃、350 ℃、400 ℃和500 ℃不同水热处理温度下的Zn/HZSM-5催化剂，并用于FCC汽油馏分的芳构化反应。考察了水热处理温度对芳构化反应性能的影响，并与吡啶吸附红外光谱(FT-IR)相关联，研究了水热处理温度对催化剂表面酸性的影响。结果表明，水热处理Zn/HZSM-5的芳构化活性稳定性得以改善, 与未经水热处理的催化剂相比，400 ℃水热处理的Zn(2%)/HZSM-5催化剂芳构化反应36 h时，芳烃质量分数仍高达74.25%。随着水热处理温度的升高， B酸酸中心数在300～400 ℃变化不大，500 ℃显著减少，L酸酸中心数升高，400 ℃达到最大值后呈降低趋势，烯烃转化率、烷烃转化率和产品芳烃含量升高，水热处理400 ℃时均达到最大值，分别为83.62%、95.44%和92.23%，表明此时B酸中心和L酸中心比例协调性最佳。     

Transformation of methanol to gasoline range hydrocarbons using HZSM-5 catalysts impregnated with copper oxide

Various CuO/HZSM-5 catalysts were studied in a fixed bed reactor for the conversion of methanol to gasoline range hydrocarbons at 673 K and at one atmospheric pressure. The catalysts were prepared by wet impregnation technique. Copper oxide loading over HZSM-5 (Si/Al=45) catalyst was studied in the range of 0 to 9 wt%. XRD, BET surface area, metal oxide content, scanning electron microscopy (SEM) and thermogravimetric (TGA) techniques were used to characterize the catalysts. Higher yield of gasoline range hydrocarbons (C₅-C₁₂) was obtained with increased weight % of CuO over HZSM. Effect of run time on the hydrocarbon yields and methanol conversion was also investigated. The activity of the catalyst decreased progressively with time on-stream. Hydrocarbon products’ yield also decreased with the increase in wt% of CuO. Relatively lower coke deposition over HZSM-5 catalysts was observed compared to CuO impregnated HZSM-5 catalyst.     

负载型纳米Au/HZSM-5催化剂的制备及其在甲烷吸附中的应用

采用离子交换法制备负载型纳米HZSM-5分子筛,采用负压-沉积沉淀法制备负载型纳米Au/HZSM-5催化剂,对载体及催化剂进行XRD、UV-Vis、TEM、XPS、NH₃-TPD和FT-IR等表征,并评价催化剂的甲烷吸附性能。XRD与TEM表征结果表明,N₂气氛焙烧的2.0%Au/HZSM-5催化剂金粒子尺寸较小,为（5~10） nm;UV-Vis表征结果表明,焙烧导致负载金的价态由离子态转为零价态,且N₂气氛焙烧的2.0%Au/HZSM-5催化剂上零价金的吸收峰较弱,即相应的颗粒度较小;XPS表征结果表明,金负载量越高,催化剂上零价金占总金的比例越高;NH₃-TPD表征结果表明,金负载量较小时,催化剂强酸中心峰面积较载体下降,负载量较大时,强酸和弱酸中心峰面积均下降;FT-IR表征结果表明,低温下金催化剂能将甲烷转化为含有烯烃双键的吸附物种,显示出载金催化剂对甲烷较强的C-H键活化能力。     

Methane Aromatization over 2 wt% Mo/HZSM-5 in the Presence of O2 and NO

In the non-oxidative aromatization reaction (temperature = 770 C, flow rate = 34 ml min^-1), 2 wt% Mo/HZSM-5 deactivated after 4 h due to severe coking. We observed that with a suitable amount of O₂ (5.3 vol%) in the methane feed, the catalyst could last for more than 6 h with a ca. 4% yield of aromatics at 770 °C. Depending on the concentration of O₂ or the reaction temperature, there are three reaction zones in the catalyst bed: (i) methane oxidation; (ii) methane reforming; and (iii) methane aromatization. CO and H₂ produced in the first two zones are accountable for stability amelioration of the catalyst. The addition of NO exhibited similar effects on the reaction. Further increase in O₂ (8.4 vol%) or NO (14.2 vol%) concentration would result in CO and CO₂ being the predominant carbon-containing products; C₂H₄ and C₂H₆ were generated in small amounts and no aromatics were detected.     

稀土助剂Y对甲烷芳构化反应催化剂Y-Mo/HZSM-5表面性质的影响

用吡啶 -TPD实验和异丙醇分解反应研究了稀土助剂Y对甲烷芳构化反应催化剂Mo/HZSM - 5表面性质的影响 ,说明了稀土Y对Mo/HZSM - 5催化剂的添加增强了催化剂表面的酸性 ,从而促进了甲烷的活化 ,提高了甲烷转化率。     

Methane Aromatization over Cobalt and Gallium -Impregnated HZSM-5 Catalysts

The influence of the catalyst acidity, the ratio of cobalt in the catalyst on the conversion of methane and the stability were evaluated using a fixed-bed microreactor at atmospheric pressure and at a flow rate of 1500 mL/g h (GHSV 600 h^?1). The reaction was conducted at 973 K and 1023 K over gallium and cobalt -impregnated HZSM-5 catalysts. The 2%Ga–2% Co/HZSM-5 catalyst exhibited remarkable stability with no significant deactivation for 100 h on stream, and yielded a maximum conversion of methane to benzene equal to 9.9%. These catalysts were thoroughly characterized using XRD, N₂ adsorption measurements, TPD of NH₃ and FT-IR. The acidity changes severely affected aromatization, and resulted in drastic modifications in product distribution. From this work, we found that only a small fraction of tetrahedral framework aluminum, which corresponds to the Bronsted acid sites, is sufficient to accomplish the aromatization of the intermediates in methane aromatization reaction, while the superfluous strong Bronsted acid sites, which can be decreased by adding Ga and Co, are shown to be related with the aromatic carbonaceous deposits on the catalysts. After adding Ga and Co the strength of Lewis acid sites of the catalyst increased. But the total amount of the acidity on the catalyst decreased.