Staling of cereal bran enriched cakes and the effect of an endoxylanase enzyme on the physicochemical and sensorial characteristics

Abstract: The staling of cakes enriched with untreated brans and endoxylanase‐treated brans was evaluated by monitoring the changes in physicochemical, thermal, and sensorial properties of cakes during 7‐d storage. Oat and rice bran were treated with different levels (0, 70, and 700 ppm) of an endoxylanase enzyme and added to cakes on 30% flour weight basis. Moisture losses, water activity, crumb firmness, starch retrogradation, and sensorial characteristics were used as staling indicators. Avrami‐type equations were efficiently used for modeling the starch retrogradation kinetics, while linear models most adequately described crumb firming kinetics. Cake staling induced an increase in crumb firmness and enthalpy of amylopectin retrogradation, and a decrease in crumb moisture and sensory quality and acceptability scores of cakes. Oat bran‐containing cakes better maintained their characteristics compared to the ones containing rice bran along the 7‐d storage. Endoxylanase treatment of brans delayed the changes naturally induced during staling in crumb moisture content, amylopectin retrogradation enthalpy, and crumb firmness in the respective cakes. Deterioration of the sensorial characteristics was slower for the cakes containing endoxylanase‐treated brans, as well. The level of endoxylanase treatment did not differentiate significantly (P < 0.05) any of the staling indicators. Overall, this study demonstrated that addition of endoxylanase‐treated brans can result in cakes with improved nutritional characteristics and increased shelf life. Practical Application: The results of the study show the potential of using enzymes to modify underutilized food sources that can be properly incorporated in baked goods, improving their nutritional value, their quality characteristics, and providing longer shelf life. The developed procedure and results can be utilized by the bakery industry to make high fiber and low cost bakery products with improved sensorial characteristics that are appealing to the consumers.     

Effect of damaged starch levels on flour-thermal behaviour and bread staling

The effect of the amount of damaged starch in two different flours (wheat and triticale) on the bread quality and its behaviour during storage has been analysed. Two wheat and one triticale flour cultivars were milled in a disc mill to obtain different levels of damaged starch. Differential Scanning Calorimetry (DSC) and Rapid Visco Analyser (RVA) were used to characterize the flour properties and TA-XT2 textural analyses were made on breadcrumb. The effect of the damaged starch content on the bread firming, the amylopectin retrogradation and starch-pasting properties were studied in order to establish any relationship between damaged starch and bread staling. DSC analysis showed that the damaged starch content changed the thermal behaviour of flour–water mixtures: the higher the levels of damaged starch the lower the starch-gelatinization enthalpy and the higher the melting enthalpy of amylose–lipid complexes. The amount of amylopectin retrogradation and breadcrumb firming increased with the damaged starch content at the beginning of storage time; however, differences were decreasing at final storage time. The flour viscosity during pasting decreased as their damaged starch content increased.     

Improvement of the breadmaking quality of wheat flour by the hyperthermophilic xylanase B from Thermotoga maritima

The study was carried out to investigate the effect of hyperthermophilic xylanase B (XynB) from Thermotoga maritima on the properties of wheat bread and its staling during storage. The presence of XynB in the dough led to improvements in the breadmaking quality (i.e. specific volume and crumb structure) and provided an anti-staling effect on breads compared to the control. Addition of XynB could cause ≈60% increase in specific volume in comparison with the control. By fitting the crumb firming kinetics during storage to the Avrami equation, it showed that XynB retarded the bread staling by reducing the initial crumb firmness and the firming process during storage. XynB hydrolyzed the isolated WU-AX faster than WE-AX under the ratio of wheat AX in wheat flour. Improvement of bread quality by XynB can partly be ascribed to the enzyme specificity.     

Impact of microbial transglutaminase on the staling behaviour of enzyme-supplemented pan breads

The effects of microbial transglutaminase (TGM) when added singly and in combination with amylolytic (-amylase, NMYL) and non-amylolytic (xylanase) enzymes on the textural profile of fresh pan beads and pan breads stored for up to 20 days have been investigated in samples made with low and high extraction rate wheat flours following a sponge-dough process. White and whole-wheat enzyme-supplemented bread samples evidenced a similar sensory firming profile but a different quantitative instrumental staling pattern during storage. Two groups of samples with different staling behaviour can be defined according to the absence (faster staling kinetics) or the presence (slower kinetics) of NMYL in the bread formula, the separation being particularly clear for hardness, cohesiveness and resilience in white bread samples. TGM when added to NMYL-supplemented doughs induced synergistic beneficial effects on fresh bread quality and staling kinetics retardation. The binary combination led to breads with softer and less chewy fresh crumbs, increased initial crumb cohesiveness and resilience, and slower crumb staling kinetics and sensory deterioration during storage, particularly for samples made with white flour.     

Staling in Starch Bread: the Effect of Gluten Additions on Specific Loaf Volume and Firming Rate

Hypotheses on the role of gluten in bread staling range from gluten having an anti-firming effect, or no effect on firming, to gluten-starch interactions being essential for bread firming. To test these hypotheses, the firming rate of starch bread made from protein-free synthetic flour was compared with that of starch-gluten breads made from synthetic flours containing 1–15% gluten (Fig. 1). Only loaves of similar specific loaf volume and crumb moisture content were compared to eliminate these parameters as variables that might influence firming rate. The starch breads clearly increased in firmness up to six days, indicating that gluten was not essential to the firming process, starch alone causing bread to firm with time. The starch-10% gluten breads and starch-15% gluten breads had very similar specific loaf volumes, moisture contents and firming rates to that of the starch breads. This indicates that protein possibly has some role in firming, because if only starch has a role in firming then adding gluten would effectively dilute the starch and reduce the rate of firming. We propose that increasing bread firmness results from glucan chains of partially leached amylose and amylo-pectin attached to swollen starch granules forming hydrogen bonds with other starch granules and, to a smaller extent, with gluten fibrils.     

Effect of different carbohydrases on fresh bread texture and bread staling

The effect of cellulase, xylanase and #-glucanase on the properties of wheat bread and its staling during storage was studied. The presence of the carbohydrases tested led to breads with high specific volume compared to the control. The texture profile analysis was greatly modified in that the firmness of bread crumb was reduced by all the carbohydrases. A kinetic study of the firmness along with the storage by the Avrami equation showed that the presence of carbohydrases produced softer crumbs and also reduced the rate of bread firming, although no great differences were found between enzymes. Since retrogradation of starch is one of most important factors related to bread staling, the modification of the amylopectin retrogradation was measured by scanning calorimetry. Those studies showed that all the carbohydrases decrease the starch retrogradation, and that the xylanases had the greatest effect. The simultaneous analysis of the firming and starch retrogradation results revealed that the anti-staling effect of xylanase might be due to the retardation in the starch retrogradation, while in the case of cellulase and #-glucanase some other mechanism should be implied in their anti-staling action.     

Studies on glass transition and starch re-crystallization in wheat bread during staling using electrical impedance spectroscopy

Bread staling is a very complex phenomenon that is not yet completely understood. The present work explains how the electrical impedance spectroscopy technique can be utilized to investigate the effect of staling on the physicochemical properties of wheat bread during storage. An instrument based on electrical impedance spectroscopy technique is developed to study the electrical properties of wheat bread both at its crumb and crust with the help of designed multi-channel ring electrodes. Electrical impedance behavior, mainly capacitance and resistance, of wheat bread at crust and crumb during storage (up to 120 h) is investigated. The variation in capacitance showed the glass transition phenomenon at room temperature in bread crust after 96 h of storage with 18% of moisture in it. The resistance changes at bread crumb showed the starch recrystallization during staling.Industrial relevanceSimultaneous measurement of moisture content, glass transition and starch recrystallization is possible with the designed instrument without disturbing the experimental set-up. Thus, the present work is going to help manufacturers and researchers to understand the bread staling phenomenon at crust and crumb without opting very complex instrumental procedures.     

酵子面包在贮藏过程中理化及微生物指标的变化

测定在25 ℃条件下贮藏期间酵子面包和酵母面包的理化指标及微生物指标的变化,得出面包老化的物性参数变化规律,揭示其抗老化机理。对感官指标、硬度、水分活度、热特性、自由水含量、电镜扫描、破碎率、膨润度、质构分析特性等理化指标及微生物指标进行测定。结果表明：随贮藏时间延长,面包水分含量显著下降,硬度明显上升。与酵母面包相比,酵子面包具有水分含量较高,硬度较小,淀粉颗粒更容易发生团聚等特性,物性学研究结果显示,将传统发酵剂酵子应用于面包生产,具有较好地延缓淀粉回生和老化的效果。确定面包老化的定量物性参数范围,为由定性分析向定量参数分析转变作了有益探索。     

The staling of bread: an X-ray diffraction study

Bread crumb X-ray patterns were analysed by different methods, the objective being to provide more in-depth knowledge of the relationships among starch crystallinity, amylopectin retrogradation and bread firming. Both crumb-firming and amylopectin retrogradation increased with storage time. However, total mass crystallinity grade and relative crystallinity increased only in the first 24 h. The determination of starch crystallinity requires the separation of the crystalline and amorphous intensities, which is sometimes arbitrary, so it would be useful to improve this methodology. Different methods used to determine total crystallinity grade only show the differences existing between fresh and stored bread. B-type crystal structure—corresponding to the amylopectin retrogradation—increased during bread storage, showing a high correlation with bread-firming and storage time. This fact emphasized the above results and suggested that amylopectin retrogradation is an important component to the elucidation of bread staling.     

MECHANISM AND THEORY OF STALING OF BREAD AND BAKED GOODS, AND ASSOCIATED CHANGES IN TEXTURAL PROPERTIES

Abstract. A critical review of the literature on the staling of bread has been presented with particular emphasis on developments during the last decade. The staling of bread has been discussed from a structural point of view with separate contributions due to starch retrogradation, a modification in the gluten structure and a partial re-distribution of moisture from the gluten to the starch fraction of the crumb. Both model systems and studies on the natural crumb are considered including the contribution to staling of macroscopic moisture re-distribution and deterioration in flavour volatiles. The staling of baked goods has also been reviewed and it is proposed that certain analogies from the bread situation might provide a suitable basis for an overall theory of cake staling. It seems possible that a considerable contribution to the staling of cake sponge may be due to changes undergone by the various proteins; the free moisture produced from the transforming proteins may be absorbed by the sugars and gelatinised starch. Retrogradation of starch appears to be less important than changes in the proteins during the staling of cake. Dehydration of the cake crumb is perceived to play an important role in the sensory evaluation of cake staleness.     

Effect of chitosan on physical and chemical processes during bread baking and staling

The objective of this research was to investigate the effect of chitosan on the interaction of water with bread ingredients and on the rate of staling. The changes in freezable bound water and total water contents in bread crumb were assessed by differential scanning calorimetry from water melting and evaporation endothermic peak areas. It was found that freezable water content and total water content in bread crumb decrease during staling more rapidly in the presence of chitosan. The weak interaction of freezable water with protein and starch polymeric chains in bread crumb becomes stronger, but the interaction of nonfreezable bound water with protein and starch molecules in bread crumb becomes weaker in the course of staling during bread storage. Two stages of bread crumb staling were indicated. Chitosan increases the rate of bread staling during both stages. It was suggested that during bread staling chitosan increases water migration rate from crumb to crust, prevents amylose-lipid complexation, and increases dehydration rate both for starch and gluten.     

Application of Glazing for Bread Quality Improvement

Glazing is a surface coating method for enhancement of the quality factors of bakery products. This study was intended to investigate the effect of different bakery glazing groups such as natural, polyols, sugars, and hydrocolloids on Barbari flat bread. Some quality attributes of bread such as moisture content, water activity, specific volume and width/height ratio (0 day) and hardness, crumb, and crust moisture (0–12 days) were evaluated. Results showed that vegetable oil treated samples had the lowest water activity and moisture content. Also, xanthan treatment provided the greatest effect on the specific volume of fresh bread, which enhanced it from 3.94 to 5 cm³/g. Vegetable oil, glycerol, dextrose, liquid glucose, and guar treatments had more significant effect on width/height ratio in comparison to nontreated (unglazed) bread. Evaluation of crumb hardness and moisture during 12 days storage implicated water, egg yolk, starch, and propylene glycol treatments were able to diminish the bread staling and these treated samples had the lowest crumb hardness. Crumb moisture of Barbari bread was affected mostly by water and starch treatments at day 12. Finally, our finding approved that using of glazing as a novel method is an effective technique for improvement of overall quality of flat bread and its application is suggested for large-scale production of other bakery products.     

新型酶制剂对面包品质的改良研究

面包是一种经过发酵的烘焙食品。烤制的新鲜面包松软可口、品味宜人,深受大多数消费者的喜爱。然而,随着贮存时间的延长,面包的上述特征发生变化,即老化发生。如何改善或解决面包老化问题是众多食品行业从业者及研究人员关注的焦点。通过选用不同酶制剂,以面包的比容和有效贮藏期内其硬度的变化比较,获得不同酶制剂对面包品质的影响,最后通过正交试验,确定对面包品质改良有显著作用的复配酶制剂用量、组合及配比。     

Evaluation of performance of dough and bread incorporating chia (Salvia hispanica L.)

As a result of the opinion given by the European Food Safety Authority about the safety of chia seed (Salvia hispanica L) and whole ground chia seed as food ingredients, they may be placed on the market in the European Community as novel food ingredients to be used in bread products. The objective of the present investigation was to develop new cereal-based products with increased nutritional quality by using chia and ground chia seeds (whole chia flour, semi-defatted chia flour and low-fat chia flour) in order to evaluate its potential as a bread-making ingredient. The samples with chia addition significantly increased the levels of proteins, lipids, ash and dietary fibre in the final product compared to the control sample. Breads with seeds or ground seeds showed similar technological quality to the control bread, except for the increase in specific bread volume, decrease in crumb firmness and change in crumb colour. Sensory analysis showed that the inclusion of chia increased overall acceptability by consumers. The thermal properties of the starch did not alter substantially with the inclusion of chia. However, the incorporation of chia inhibited the kinetics of amylopectin retrogradation during storage, which would be directly related to the delay in bread staling.     

Effect of Starch Substitution by Buckwheat Flour on Gluten-Free Bread Quality

The buckwheat flour was studied as a potential healthy ingredient for improving the nutritional and technological quality of gluten-free bread. The effect of exchange of gluten-free formulation mass by buckwheat flour in 10, 20, 30 and 40 % was investigated. The increase in loaf specific volume with rising buckwheat flour addition was observed. Compared with the control sample, decrease in whiteness and increase in redness and yellowness of crumb were noticed. The rising amount of buckwheat flour in gluten-free bread formulation caused a decrease in crumb hardness during storage. This was in agreement with the decrease in starch gelatinisation enthalpy with the increasing amount of buckwheat flour in gluten-free formula in comparison with the control sample. Buckwheat flour could be incorporated into gluten-free formula and have a positive influence on bread texture and delaying its staling.     

Bread quality of frozen dough substituted with modified tapioca starches

Rheological properties of dough and bread quality of frozen dough-bread containing 18.4% of hydroxypropylated (HTS), acetylated (ATS), and phosphorylated cross-linked (PTS) tapioca starch with different degrees of modification and 1.6% of dried powdered gluten were compared to the same amount of native tapioca starch (NTS) or wheat flour-bread. Doughs substituted with native or modified tapioca starches had the same mixing tolerance as 100% wheat flour. The dough was frozen and stored for 1 week at −18°C, and thawed (one freeze-cycle). The amount of freezable water in the dough substituted with native or modified tapioca starches was not significantly different from that of wheat flour. Frozen dough-bread substituted with highly modified HTS (degree of substitution; DS 0.09–0.11) retarded bread staling, while lowly modified HTS (DS 0.06–0.07) or ATS (DS 0.02–0.04), and PTS (0.004–0.020% phosphoryl content) substitution fastened bread staling as compared with frozen dough-bread baked from wheat flour. The breadcrumbs containing HTS and ATS felt tacky, whereas the bread containing PTS was dry feel. HTS and ATS swelled and collapsed easily during heating, while PTS was difficult to swell and disperse as compared with NTS, therefore the gelatinization properties seemed to affect the texture of bread. Breadcrumb containing HTS showed small firmness during storage, and highly modified HTS-h (DS 0.1) was the smallest. This means highly hydroxypropylated tapioca starch significantly retards bread staling. Staling properties and texture of frozen dough-bread with various tapioca starches were the same as conventional bread baked with the same amount of tapioca starches. These results suggest that a one freeze–thaw cycle and a 1-week frozen period do not change characteristics of starch, gelatinization and retrogradation properties as compared with the conventional method, and the highly modified HTS-h is prominent anti-staling food-stuff in frozen dough.     

Effect of storage temperature on the ageing of concentrated wheat starch gels

Flour Milling and Baking Research Association, Chorleywood, Rickmansworth, Herts. Using differential thermal analysis (d.t.a.) the progress of ageing of concentrated wheat starch gels stored at temperatures from?1° to 43° has been investigated. A very close relationship has been found between the ageing of starch gels as measured by d.t.a. and the staling of bread as measured by crumb firmness at storage temperatures of?1°, 10° and 21° but some differences have been found at 32° and 43°. The results at ?1°, 10° and 21 ° provide very strong confirmatory evidence that starch crystallisation is the chief factor in the firming of bread. At elevated storage temperatures (32° and 43°) the róle of starch crystallisation in the firming of bread apparently gradually diminishes. Analysis of the results indicates that the mechanism of crystallisation of the starch, instantaneous nucleation followed by rod-like growth of crystals, is the same over the whole range of storage temperatures ?1° to 43°. Evidence is also presented to show that there is a possibility that at higher storage temperatures a more symmetrically perfect crystal structure is being formed.     

Potato flour as a functional ingredient in bread: evaluation of bread quality and starch characteristics

Potatoes have been added to bread for improvement of texture and moisture retention. The functional quality and starch digestibility in bread containing 5%, 10% or 15% potato flour were evaluated. Farinograph absorption of wheat and potato flour blends ranged from 59.0% to 77.7%. Bread with potato flour had significantly (P < 0.05) lower bread firmness during storage. There was a significant (P < 0.05) decrease in starch molecular weight as the level of potato flour increased. Inclusion of potato flour in these breads significantly (P < 0.05) increased the level of resistant starch (RS), while significantly (P < 0.05) decreasing the estimated glycemic index (eGI). Bread with no potato flour had 5.2% RS and an eGI of 95, while the bread with 15% potato flour had 11.3% RS and an eGI of 87. Overall, the addition of potato flour may reduce dough strength and loaf volume, but it reduced staling and increased resistant starch content of the bread.     

Staling in Starch Breads: The Effect of Antistaling α-Amylase

A novel starch bread that contained no gluten was found to firm at a rate comparable to a normal standard bread made from wheat flour. Treatment of both the starch and the standard bread with Novamyl, an antistaling enzyme mix, inhibited firming. ¹³C CP/MAS NMR studies showed that the decreased firming of the Novamyl-treated starch bread was correlated with decreased starch retrogradation. For the Novamyl-treated bread the increase in retrograded starch over six days following baking was about 11% compared to an increase of over 200% for the untreated bread. These results suggests that starch retrogradation is sufficient to cause bread firming.     

Influence of Gluten-free Flours and their Mixtures on Batter Properties and Bread Quality

Gluten is a major component of some cereals and is responsible for flour technological characteristics to make bakery products. However, gluten must be eliminated from the diet of celiac patients because its ingestion causes serious intestinal damage. The objectives of this study were to assess the effect of different flours and their mixtures on thermal and pasting properties of batters, and to study the quality parameters and staling rate of gluten-free breads. Starch gelatinization temperatures and enthalpies depended on batter composition. Soy flour addition had a higher effect on rice than on corn starch, indicating some differential interaction between starch and proteins. Inactive soy flour incorporation improved all bread quality parameters in both corn- and rice-based breads. Higher batter firmness of formulations with soy addition (extrusion force was doubled in rice/soy and rice/corn/soy batters with regard to rice and rice/corn batters) partially explained higher specific volume (rice breads: 1.98 cm³/g; rice/soy 90:10 2.51 cm³/g, corn/soy 90:10: 2.05 cm³/g, whereas corn/soy 80:20: 2.12 cm³/g), as these batters retained more air during proofing. The staling rate was decreased by soy flour incorporation on rice (staling rate of rice breads with 10% soy diminished 52%, and with 20% of soy addition, 77%, both regarding to 100% rice breads) and corn formulation (the staling rate of corn/soy 80:20 breads was 5.9% lower than corn/soy 90:10) because of the high water-holding capacity of soy proteins and the interactions established with amylopectin that could retard the retrogradation process. Breads made with rice, corn, and soy flours showed the best quality attributes: high volume, good crumb appearance, soft texture, and low staling rate.