非接触数字图像相关应变测量的仿真与实验研究

数字图像相关法测量全场位移和应变是一种新的实验力学方法.该测量算法中相关函数和子区大小的选择是影响最终应变测量精度的重要因素.本文采用已知应变变形的仿真散斑图,研究了测量算法中主要相关函数和子区大小在正常光照与高斯不均匀光照条件下,对应变测量精度的影响.得出了不同测量要求下,可选择的相关函数和最佳计算窗口.通过实验验证与分析了此算法的测量精度.研究结果表明,数字图像处理技术测量应变的测试精度满足基本要求.     

Strain Measurement of Nickel Thin Film by a Digital Image Correlation Method

Abstract:  Digital image correlation is a whole-field and non-contact strain-measuring method. It provides deformation information of a specimen by processing two digital images captured before and after the deformation. To search the deformed images, a hybrid genetic algorithm, in which a simulated annealing mutation process and adaptive mechanisms are combined with a real-parameter genetic algorithm, is adopted. This method is used to measure the strain during the microtensile testing of nickel thin film. In addition to the conventional single region, a double region in which the strain is inferred from the distance change of two regions is proposed to calculate the strain by digital image correlation. The results indicate that while the strain values obtained by single-region method are reasonable, those obtained by the double region method are more accurate. Moreover, the mechanical properties of nickel thin film could be obtained.     

Modal Pursuit to Detect Large Displacements and Strain Fields by Digital Image Correlation

Digital image correlation offers a useful approach to resolve displacements and strains by picture comparisons. However, many of the several methods proposed in the past suffer the occurrence of large displacements between the two compared pictures. The modal pursuit approach here introduced intends giving a possible strategy to prevent this limitation. The main advantage is that the method uses a global approach for the solution strategy. The procedure uses a displacement basis that derives from a modal analysis on a membrane structure whose shape is the same as the image region under investigation. The modes are introduced a little at a time so that the procedure is facilitated to converge, even when only two pictures (undeformed and final state) are used for the matching.     

Application of High Magnification Digital Image Correlation Technique to Micromechanical Strain Analysis

Abstract: This paper describes an experimental apparatus and its application for the full‐field measurement of heterogeneous strains at high magnifications. The apparatus consists of an image acquisition and analysis system, an optical microscope and a stable tensile stage. Magnified images of the specimen surface are acquired and analysed using the digital image correlation (DIC) method. The response of the heterogeneous microstructure of a nodular cast iron is investigated during a tensile test. Strains obtained by using the DIC method and averaged over the observation window correlate with strain measurements simultaneously obtained by using an extensometer. The strain maps of DIC reveal the heterogeneous development of plasticity in the nodular cast iron microstructure. The apparatus has the potential to investigate material behaviour at the microscopic scale.     

应用数字图像相关方法测试航空复合材料的弹性常数EI北大核心CSCD

通过数字图像相关方法对三种航空复合材料的弹性常数进行了测试。通过对DICM理论分析,依据ASTM标准提出合理的测试方案使得DICM的应变测试精度达到25με,满足航空复合材料测试要求。同时应用DICM和电测法对比测试了三种不同航空复合材料的弹性常数,实验结果表明这两种方法得到的实验结果相对误差较小,应力-应变曲线基本重合,DICM能够很好地反映航空复合材料的应变响应和精确测试其弹性常数。     

An Evaluation of Convergence Criteria for Digital Image Correlation Using Inverse Compositional Gauss–Newton Algorithm

A fast, robust and accurate digital image correlation (DIC) method, which uses a robust zero‐mean normalized sum of squared difference correlation criterion, a sophisticated reliability‐guided displacement tracking strategy and an efficient inverse compositional Gauss–Newton (IC‐GN) algorithm, was recently proposed for full‐field deformation measurement. As an iterative local optimization algorithm, IC‐GN algorithm iteratively solves for the incremental warp assumed on the reference subset until the preset convergence criteria are satisfied. In the literature, different convergence criteria have been set for iterative optimization algorithms. However, on the one hand, stringent convergence criteria lead to increased number of iterations and lessen the computational efficiency. On the other hand, too loose convergence conditions enhance the computational efficiency but may decrease the registration accuracy. Understanding the impact of prescribed convergence criteria on DIC measurement and how to choose proper convergence criteria are therefore fundamental problems in realizing high‐efficiency yet high‐accuracy DIC analysis. In this paper, the convergence characteristics of IC‐GN algorithm are investigated in terms of convergence speed and radius of convergence using real experimental images. The effect of various convergence criteria on the efficiency and accuracy of IC‐GN algorithm are carefully examined. Recommendations are given to select proper convergence criteria for more efficient implement of IC‐GN algorithm.     

Assessment of Analytical Models of Pure Bending of Sheet Materials Using the Digital Image Correlation Method

Bending of sheet materials is a common forming mode for shaping sheet components. Although many numerical models of bending, both analytical and numerical simulations based, are available in the literature, extensive experimental validations have been rather limited. A new bend test method and complementary three‐dimensional finite element (FE) simulation of the experiments are employed to assess the predictions from an advanced analytical and FE model of pure bending of aluminium sheet materials. The experimental set‐up developed and utilised is an open concept design that allows access to the tensile surface and through‐thickness region in the vicinity of the specimen bend line to continuously record images of the deforming specimen with two cameras. The specimen images are analysed for strains using an online strain mapping system based on digital image correction method. Tangential strain distribution results from the models in terms of material thinning in the bend region are compared with those from the experiments on AA2024 aluminium sheet material by considering the responses from the specimen edges and mid‐width regions at the bend line. Furthermore, the tangential and radial stress distributions on the through‐thickness section of the specimen from the analytical model are compared with those from the FE model. The results from experiments, FE model and analytical model are compared and discussed in the light of the experimental data and the assumptions involved in the development of the models.     

Evaluation of Methodologies for Compensation of Out of Plane Motions in a 2D Digital Image Correlation Setup

In 2D digital image correlation, out of plane motions are an important experimental factor to consider. Because a 2D setup does not provide any depth information, movements towards the camera (out of plane motions) are disadvantageous for the surface measurement. The effects of out of plane motions in a 2D digital image correlation (DIC) setup have been investigated profoundly in previous works. The compensation of these motions however is less investigated. Therefore, this paper will handle on solutions for correcting or minimising out of plane motions in 2D DIC measurements. Three compensation methods are implemented and validated. Firstly, a mechanical camera positioning tool is developed to avoid misalignments of the camera and therefore avoid most of the out of plane motions. Secondly, the camera is aligned numerically using the camera pinhole model and numerically deforming the images. Finally, a method proposed in literature using a region of compensation is used in this validation. All three methods have shown to be able to minimise out of plane motions. Validated in an experimental setup, a great improvement of the identified Poisson ratio is observed during multiple tensile tests.     

Assessing the Feasibility of Monitoring Strain in Historical Tapestries Using Digital Image Correlation

Abstract:  Digital image correlation (DIC) is used to monitor strain in a representative textile material and an historic tapestry. The validity of a 'map function' that allows 3D DIC displacement measurements to be obtained when the reference data are collected with a camera set-up different from that of the deformed data is assessed. An experiment was devised to study the effects of DIC processing parameters (interrogation cell size and overlap) on strain measurements, and to investigate if the textile contains adequate contrast for DIC to operate. The study shows that the textile's weave pattern can be used as the device for correlation. Long-term tests for monitoring creep strain using DIC both in the laboratory and in situ are presented. The results show good correspondence between strain changes in the tapestry and relative humidity.     

Full-Field Strain Rate Measurement by White-Light Speckle Image Correlation

Abstract:  This paper explains a numerical procedure to process sequences of digital images and to return a full-field evaluation of the strain rate. The processing procedure is based on a nonlinear least squares fitting performed globally, on the whole image, and simultaneously on several images. The use of a highly optimised code allows the analysis of long sequences in a few minutes. The results of calculations are presented as movies built by blending the colour maps of the measured strain field with the specimen pictures used in the correlation procedure. Our application is focused on studying the plastic behaviour of metals and, in particular, on highlighting any transient phenomena that might occur during yielding and strain-hardening phases on thin sheets used in the manufacture of sheet metals. A typical example for such phenomena is the Portevin-Le Châtelier effect, a repetitive yielding of alloys during plastic deformation.     

基于数字散斑应变测量法的薄板各向异性力学性能研究

系统地说明了采用数字散斑相关法研究薄板各向异性的实验方法和数据处理方法,进而对SPCC钢板和AA6061铝板的各向异性及其演化规律进行了研究.结果表明:散斑应变测量法是一种获取薄板力学性能的有效手段,其最大优点在于能够获得变形过程中的整体应变场,这是研究复杂加载条件下材料力学性能的关键;对于SPCC钢板,其流动应力的各向异性并不严重,但全量和增量形式的Lank ford系数(r值和r '值)均表现出了明显的各向异性,且其值随着变形的增加而逐渐降低,这与传统的采用引伸计进行应变测量时只能获得恒定的Lankford系数不同;对于AA6061铝板,其流动应力和r值的各向异性均不明显,但与轧制方向成不     

Displacement Measurement Through Digital Image Correlation and Digital Speckle Pattern Interferometry Techniques in Cold‐Expanded Holes

Abstract: In this paper, the displacement field induced by the split‐sleeve cold expansion of holes was measured using both digital image correlation (DIC) and digital speckle pattern interferometry (DSPI) techniques. Thus, the experimental results, which were evaluated on the inlet surface of a 6082‐T6 aluminium plate, were compared with those from theoretical prediction. DIC provided accurate measurements up to the elastic–plastic boundary, whereas the DSPI technique highlighted the changes of displacement in the elastic domain. Prediction of the displacement based on the existing analytical model agreed with the experimental results achieved with both techniques. Possible explanations for the differences are discussed.     

Strain Localisation and Damage Measurement by Full 3D Digital Image Correlation: Application to 15‐5PH Stainless Steel

Abstract: The objective of this paper is to propose a method for measuring damage in ductile materials, from its inception to rupture. In the first stage of damage, which occurs before localisation, the usual method for determining damage through the measurement of stiffness variation is used. A damageable elastic–plastic model of the modified Lemaitre/Chaboche type is identified from these tests. An original method is proposed for measuring damage following the initiation of strain localisation. This method is based on a full 3D image correlation analysis using four cameras. The principle of the method consists in identifying the damage through tensile experiments on thin, flat‐notched specimens subjected to tensile loading. Speckles are applied on both faces of each specimen in order to follow the strain fields on the two faces at the same time. These two strain fields are digitised simultaneously by two synchronised sets of two digital cameras. This paper shows how this method enables one to identify strain localisation and deduce the evolution of damage directly. Here, the method is developed for 15‐5 PH stainless steel.     

Strain Localisation in iPP/MWCNT Nanocomposites Using Digital Image Correlation

Polypropylene/multiwall carbon nanotube nanocomposites with different rates of weight incorporation (0–1%) were prepared by melt compounding and cast extrusion. The effect of maleic anhydride (5 wt%) grafted on polypropylene is studied through mechanical tests at different scales and morphological observations. In particular, the micromechanism of deformation was investigated through instrumented tensile experiments (at a macro and micro scales) using of a non‐contact method known as digital image correlation. The objective of this paper is first to characterise global behaviour (Young modulus, tensile strength, and ultimate properties) and second to go further in local analysis. In particular, optical instrumentation enables estimation of strain profile distribution onto the sample in a constricted area. Statistical parameters extracted from these local profiles are promising tools to enhance mechanical properties in link with microstructural composition. Tensile tests confirm composite reinforcement at a low level of nanocomposite incorporation, and local analysis enables quantitative measurements of adding maleic anhydride in formulations. The results reveal that addition of maleic anhydride delays strain localisation in the necked area.     

Strain and Displacement Controls by Fibre Bragg Grating and Digital Image Correlation

Test control is traditionally performed by a feedback signal from a displacement transducer or force gauge positioned inside the actuator of a test machine. For highly compliant test rigs, this is a problem since the response of the rig influences the results. It is therefore beneficial to control the test based on measurements performed directly on the test specimen. In this paper, fibre Bragg grating (FBG) and Digital Image Correlation (DIC) are used to control a test. The FBG sensors offer the possibility of measuring strains inside the specimen, while the DIC system measures strains and displacement on the surface of the specimen. In this paper, a three‐point bending test is used to demonstrate the functionality of a control loop, where the FBG and DIC signals are used as control channels. The FBG strain control was capable of controlling the test within an error tolerance of 20 µm m^?1. However, the measurement uncertainty offered by the FBG system allowed a tolerance of 8.3 µm m^?1. The DIC displacement control proved capable of controlling the displacement within an accuracy of 0.01 mm.     

Automatic Evaluation of Mixed-mode Stress Intensity Factors Utilizing Digital Image Correlation

Abstract:  A method for determining mixed-mode stress intensity factors from displacement fields obtained by digital image correlation is studied. To perform automatic evaluation, not only stress intensity factors but crack-tip location, higher-order terms in the series expansion of displacement fields and rigid-body displacement components are also determined simultaneously using nonlinear least squares based on the Newton–Raphson method. Experimental results show that the mixed-mode stress intensity factors are evaluated accurately from either radial or circumferential displacement components. As mixed-mode stress intensity factors can be evaluated easily, simply and automatically by the technique with digital image correlation and nonlinear least squares, it is expected that the proposed method can be applied to solve various fracture problems.     

Accurate Measurement of Satellite Antenna Surface Using 3D Digital Image Correlation Technique

Abstract:  Application of the three-dimensional digital image correlation technique (3D DIC) to the accurate measurement of full-field surface profile of a 730 mm-diameter carbon fibre composite satellite antenna is investigated in this article. The basic principles of the 3D DIC technique are described. The measured profile was compared with the one measured with a three-dimensional coordinate measuring machine. The results clearly indicate that the 3D DIC technique is suitable for full-field surface profile measurement of small satellite antenna, and further application of the 3D DIC technique to the measurement of thermal deformation of the antenna is expected.     

Strain Measurement by Digital Image Correlation: Influence of Two Types of Speckle Patterns Made from Rigid or Deformable Marks

Abstract: For both 2D and 3D measurements by correlation techniques, speckle patterns can be composed of rigid particles (RP). In this paper, a study of the influence of these RP on digital image correlation (DIC) strain error assessment is performed experimentally and numerically. Firstly, it is shown that prior to the influence of pattern, it is necessary to have an appropriate calculation strategy of initial values for DIC iterative process. Then for simulated images, the RP pattern presents a similar behaviour as the one of a deformable pattern to which a noise is added. However, for experimental images, this noise is less predominant on error assessment than the one because of deteriorations of patterns for large strains.     

Multiple‐view Shape and Deformation Measurement by Combining Fringe Projection and Digital Image Correlation

Abstract: We present a new method that combines the fringe projection and the digital image correlation (DIC) techniques on a single hardware platform to simultaneously measure both shape and deformation fields of three‐dimensional (3‐D) surfaces with complex geometries. The method in its basic form requires only a single camera and single projector, but this can be easily extended to a multi‐camera multi‐projector system to obtain complete 360° measurements. Multiple views of the surface profile and displacement field are automatically co‐registered in a unified global coordinate system, thereby avoiding the significant errors that can arise through the use of statistical point cloud stitching techniques. Experimental results from a two‐camera two‐projector sensor are presented and compared with results from both a standard stereo‐DIC approach and a finite element model.