Alumina supported Mo–V–Te–O catalysts for the ammoxidation of propane to acrylonitrile

The effect of Te addition over Mo–V–O catalysts supported on alumina is discussed for the ammoxidation of propane to acrylonitrile. Catalyst composition and atmosphere of activation are evaluated. Catalysts are characterized before and after catalytic reaction by XPS, XRD and in situ Raman spectroscopies. The absence of Te in catalysts formulation and the presence of a high amount of vanadium induce the presence of V⁵⁺ species and the formation of V₂O₅ oxide; associated with a decrease in acrylonitrile selectivity. The presence of Mo-based polyacids structures decreases the selectivity to acrylonitrile. V⁵⁺ sites are responsible of propane activation and of the subsequent -H abstraction to form the intermediate propylene. Then, a Mo–V rutile-like structure in which vanadium species are reduced as V⁴⁺, is responsible for nitrogen insertion and acrylonitrile formation. The formation of such structure is favoured when Te is added to catalysts and is promoted during propane ammoxidation.     

Selective oxidation of propane over alkali-doped Mo–V–Sb–O catalysts

Alkali metal-doped MoVSbO catalysts have been prepared by impregnation of a MoVSbO-mixed oxide (prepared previously by a hydrothermal synthesis) and finally activated at 500 or 600 °C in N₂. The catalysts have been characterized and tested for the selective oxidation of propane and propylene. Alkali-doped catalysts improved in general the catalytic performance of MoVSbO, resulting more selective to acrylic acid and less selective to acetic acid than the corresponding alkali-free MoVSbO catalysts. However, the specific behaviour strongly depends on both the alkali metal added and/or the final activation temperature. At isoconversion conditions, catalysts activated at 600 °C present selectivity to acrylic acid higher than that achieved on those activated at 500 °C, both K-doped catalysts presenting the highest yield to acrylic acid. The changes in the number of acid sites as well as the nature of crystalline phases can explain the catalytic behaviour of alkali-doped MoVSbO catalysts.     

High surface area Mo–V–Te–Nb–O catalysts: Preparation, characterization and catalytic behaviour in ammoxidation of propane

Mo–V–Te–Nb mixed oxides with a molar ratio of 1:0.30:0.20:0.15 were prepared by citrate and dry-up method, both associated with hydrothermal treatments in the presence of a cationic surfactant (cetyl trimethylammonium bromide, CTAB), and tested in the ammoxidation of propane. The catalysts were characterized by adsorption–desorption isotherms of nitrogen at 77 K, particle size measurements, XRD, and XPS. By using the surfactant, the surface area increased significantly, and samples with surface area between 110 and 239 m²/g were obtained. These catalysts exhibited a propane conversion near 48% with selectivity to acrylonitrile of about 32% for a space velocity 30 times higher than generally reported.     

Selective oxidation of propane and ethane on diluted Mo–V–Nb–Te mixed-oxide catalysts

Te-free and Te-containing Mo–V–Nb mixed oxide catalysts were diluted with several metal oxides (SiO₂, γ-Al₂O₃, α-Al₂O₃, Nb₂O₅, or ZrO₂), characterized, and tested in the oxidation of ethane and propane. Bulk and diluted Mo–V–Nb–Te catalysts exhibited high selectivity to ethylene (up to 96%) at ethane conversions <10%, whereas the corresponding Te-free catalysts exhibited lower selectivity to ethylene. The selectivity to ethylene decreased with the ethane conversion, with this effect depending strongly on the diluter and the catalyst composition. For propane oxidation, the presence of diluter exerted a negative effect on catalytic performance (decreasing the formation of acrylic acid), and α-Al₂O₃ can be considered only a relatively efficient diluter. The higher or lower interaction between diluter and active-phase precursors, promoting or hindering an unfavorable formation of the active and selective crystalline phase [i.e., Te₂M₂₀O₅₇ (M = Mo, V, and Nb)], determines the catalytic performance of these materials.     

Selective oxidation of ethane: Developing an orthorhombic phase in Mo–V–X (X = Nb, Sb, Te) mixed oxides

Mo–V–X (X = Nb, Sb and/or Te) mixed oxides have been prepared by hydrothermal synthesis and heat-treated in N₂ at 450 °C or 600 °C for 2 h. The calcination temperature and the presence or absence of Nb determines the nature of crystalline phases in the catalyst. Nb-containing catalysts heat-treated at 450 °C are mostly amorphous solids, while Nb-free catalysts heat-treated at 450 °C and samples treated at 600 °C clearly contain crystalline phases. TPR-H₂ experiments show higher H₂-consumption on catalysts with amorphous phases. Catalytic results in the oxidative dehydrogenation of ethane indicate that the selective production of the olefin is strongly related to the development of the orthorhombic Te₂M₂₀O₅₇ or (SbO)₂M₂₀O₅₆ (M = Mo, V, Nb) phase (the so-called M1 phase), which is mainly formed at 600 °C. This active and selective crystalline phase is characterized to show moderate reducibility and active centers enough for the selective oxidative activation of ethane with the minimum quantity possible of active centers for ethylene activation. In this sense, the best yield to ethylene has been achieved on a Mo–V–Te–Nb mixed oxide.     

Effect of the oxide support on the propane ammoxidation with Sb–V–O-based catalysts

The role of Nb₂O₅ and γ-Al₂O₃ oxide supports on the ammoxidation of propane on supported mixed Sb–V oxide at different Sb+V surface coverages is studied. Sb and V oxide species on alumina and on niobia support show different structural features that reflect in different performance during the ammoxidation of propane to acrylonitrile. Niobia-supported catalysts are much more selective to acrylonitrile than alumina-supported ones. Alumina interacts weakly with the supported oxides while niobia forms new phases through solid state reactions with the supported oxides during catalytic operation that must account for its higher selectivity values towards acrylonitrile and higher specific rate of acrylonitrile formation per vanadium site.     

High performance of V–Ga–O catalysts for oxidehydrogenation of propane

The catalytic performance in the oxidehydrogenation (ODH) of propane of vanadium oxide catalysts supported on gallium oxide, VO_x/Ga₂O₃, with vanadium coverages lower or near the theoretical monolayer has been studied as a function of the vanadium content and compared with those of other known effective V–M–O (M=Mg, Ca) catalysts. Catalyst activity was very high and increased with the increase of vanadium loading in the range studied, while the selectivity trend was similar for the studied catalysts, excepting that with the lower V content. FT-Raman and ⁵¹V solid state NMR spectroscopies show that for coverages below the theoretical monolayer vanadium atoms are in tetrahedral co-ordination either in isolated or polymeric species, while the onset of vanadia formation is detected above that coverage. Interestingly, these catalysts show an one order of magnitude higher area-specific rate, similar initial olefin selectivity and slightly higher selectivity decrease with the increase of conversion than the best VMgO catalyst. This is due to the high intrinsic activity of isolated tetrahedral vanadium species. The combination of these factors produces an enhanced olefin productivity of V–Ga–O catalysts.     

Selective oxidation and ammoxidation of propane on a Mo–V–Te–Nb–O mixed metal oxide catalyst: a comparative study

A comparative study on the selective oxidation and the ammoxidation of propane on a Mo–V–Te–Nb–O mixed oxide catalyst is presented. The catalyst has been prepared hydrothermally at 175 °C and heat-treated in N₂ at 600 °C for 2 h. Catalyst characterization results suggest the presence mainly of the orthorhombic Te₂M₂₀O₅₇ (M = Mo, V and Nb) bronze in samples before and after use in oxidation and ammoxidation, although some little modifications have been observed after its use in ammoxidation reaction. Propane has been selectively oxidized to acrylic acid (AA) in the 340–380 °C temperature range while the ammoxidation of propane to acrylonitrile (ACN) has been carried out in the 360–420 °C temperature interval. The steam/propane and the ammonia/propane molar ratios have an important influence on the activity and the selectivity to acrylic acid and acrylonitrile, respectively. The reaction network in both oxidation and ammoxidation reactions as well as the nature of active and selective sites is also discussed. The catalytic results presented here show that the formation of both ACN and AA goes through the intermediate formation of propene.     

Mo–V–Nb mixed oxides as catalysts in the selective oxidation of ethane

Mo–V–Nb–O mixed metal oxides, obtained by heat-treatment in N₂ at 425 °C, have been studied as catalysts in the oxidative dehydrogenation of ethane. They present higher catalytic activity, while maintaining the same selectivity to ethylene, than the corresponding metal oxides calcined under air. Both amorphous and crystalline phases are present on active and selective catalysts. The implications of the presence of these phases as well as their physicochemical characteristics on the nature of active and selective sites are discussed.     

Theoretical investigation of mechanical and thermal properties of MPO4 (M = Al,Ga)

Minimum lattice thermal conductivities and mechanical properties of polymorphous MPO₄ (M = Al, Ga) are investigated by first principles calculations. The theoretical minimum thermal conductivities are found to be 1.02 W (m K)^?1 for α-AlPO₄, 1.20 W (m K)^?1 for β-AlPO₄, 0.87 W (m K)^?1 for α-GaPO₄ and 0.88 W (m K)^?1 for β-GaPO₄. The lower thermal conductivities in comparison to YSZ can be attributed to the lattice phonon scattering due to the framework of heterogeneous bonds. In addition, the low shear-to-bulk modulus ratio for both β-AlPO₄ (0.38) and β-GaPO₄ (0.30) is observed. Our results suggest their applications as light-weight thermal insulator and damage-tolerant/machinable ceramics.     

Effect of preparation and reaction condition on the catalytic performance of Mo–V–Te–Nb catalysts for selective oxidation of propane to acrylic acid by high-throughput methodology

Combinatorial screening technique has been applied to investigate the catalytic activity and selectivity of quaternary Mo–V–Te–Nb mixed oxide catalysts treated with various chemicals during preparation for selective oxidation of propane to acrylic acid. The catalyst libraries were prepared by the slurry method and catalytic activities were examined in 32-channel high-throughput screening reactor system coupled with a mass spectrometer and/or gas chromatograph.The obtained results provided substantial evidence that the sample preparation condition would have strong effect on the catalytic performance for propane selective oxidation. Among screened samples, Mo–V–Te–Nb treated with HIO₃ solution presented a better performance. The reaction results of promising catalysts selected from the libraries were applied to further scale-up of the system and confirmed catalytic performance. Quantification of the result of Mo–V–Te–Nb treated with HIO₃ solution was realized by combination of GC and MS and relationship between the MS data and the GC results can be established.     

(MMgBO3)n (n = 1, M = Li,Na, K,Rb and n = 4, M = Cs): An investigation on the structure transition and optical properties

In crystal engineering, modification of the crystal structure by cation substitution is one of the most important and efficient methods. This paper reveals the origin of the structure transition of a series of (MMgBO₃)_n (n = 1, M = Li, Na, K, Rb and n = 4, M = Cs) compounds. A force-equilibrium model was established with the comparison of different structures of these compounds. After substituted by other alkali metal cations with different atomic radii, the changed bond between oxygen and cations leads to structural transition. The electronic and optical properties of NaMgBO₃, KMgBO₃ and RbMgBO₃ were also investigated by using DFT methods to give more comprehension of these compounds.     

V–Al–O catalysts prepared by flame pyrolysis for the oxidative dehydrogenation of propane to propylene

A flame pyrolysis (FP) procedure has been set up for the preparation of V/Al/O catalysts to be employed for the oxidative dehydrogenation of propane to propylene. The samples have been characterised by means of various techniques (FT-IR, Raman, EPR, ICP-MS, TGA, XRD, SEM) and their catalytic activity has been evaluated in two different operating modes, i.e. under anaerobic conditions and by co-feeding oxygen. The particle size distribution became progressively more homogeneous with increasing V concentration, due to the catalytic effect of the V ions during the FP synthesis. Some V₂O₅ segregation was observed even at low V loading. However, higher V dispersion was attained with respect to a reference sample prepared by impregnation of the FP-prepared alumina support.The increase of V concentration always led to an improvement of propane conversion, though selectivity showed different trends depending on the operating conditions. The comparison with the sample prepared by impregnation showed similar catalytic activity, with a bit higher selectivity for the FP-prepared sample under anaerobic conditions.     

Hydrogenation of carbon monoxide to methane over mesoporous nickel-M-alumina (M = Fe,Ni, Co,Ce, and La) xerogel catalysts

Mesoporous nickel(30 wt%)-M(10 wt%)-alumina xerogel (30Ni10MAX) catalysts with different second metal (M = Fe, Ni, Co, Ce, and La) were prepared by a single-step sol–gel method for use in the methane production from carbon monoxide and hydrogen. In the methanation reaction, yield for CH₄ decreased in the order of 30Ni10FeAX > 30Ni10NiAX > 30Ni10CoAX > 30Ni10CeAX > 30Ni10LaAX. Experimental results revealed that CO dissociation energy of the catalyst and H₂ adsorption ability of the catalyst played a key role in determining the catalytic performance of 30Ni10MAX catalyst in the methanation reaction. Optimal CO dissociation energy of the catalyst and large H₂ adsorption ability of the catalyst were favorable for methane production. Among the catalysts tested, 30Ni10FeAX catalyst with the most optimal CO dissociation energy and the largest H₂ adsorption ability exhibited the best catalytic performance in terms of conversion of CO and yield for CH₄ in the methanation reaction. The enhanced catalytic performance of 30Ni10FeAX was also due to a formation of nickel–iron alloy and a facile reduction.     

Catalytic behaviour of M1, M2, and M1/M2 physical mixtures of the Mo–V–Nb–Te–oxide system in propane and propene ammoxidation

Essentially pure orthorhombic M1 and pseudo-hexagonal M2 phases were prepared using the precursor method. Consistent with literature the M1 phase was shown to be effective for propane ammoxidation to acrylonitrile while the M2 phase was essentially inert for propane activation. Both phases convert propene efficiently to acrylonitrile. Both phases show a significant selectivity dependence on the ammonia and oxygen concentrations in the feed, revealing thereby additional insights into the reaction mechanism.

Physical mixtures of the two separately prepared phases exhibited symbiosis in the ammoxidation of propane when finally divided (5 μm), thoroughly mixed and brought into intimate contact with each other. Acrylonitrile yields significantly higher than those obtained with the M1 phase alone were demonstrated with a 50 wt.% M1/50 wt.% M2 physical mixture having a corresponding surface area ratio of about 4:1. The phase cooperation effect is particularly large at high propane conversions and non-existent when the particle size of the phases is too large (e.g. >250 μm) and the inter-particle contact is poor.     

Intraligand fluorescence of M(III)(oxinate)3 under ambient conditions with M = Fe,Ru, Os and oxinate = 8-quinolinolate

The electronic spectra of the complexes M(III)(oxinate)₃ with M = Fe, Ru, Os and oxinate = 8-quinolinolate are dominated by oxinate to M(III) LMCT transitions. Nevertheless, these complexes are also characterized by a fluorescence at higher energies, which originates from the oxinate ligands. This green luminescence appears in solution as well as in the solid state under ambient conditions. The electronic coupling between the IL and the LMCT states is apparently not strong enough to lead to a complete quenching of the oxinate IL fluorescence.     

Activity and stability of Pd/MMnOx (M = Co,Ni, Fe and Cu) supported on cordierite as CO oxidation catalysts

Several catalysts of the general formula, MMnO_x (M = Co, Ni, Fe and Cu), were synthesised through the impregnation method; their activities were shown to be enhanced by the addition of a small amount of Pd (0.01–0.1 wt%). These catalysts exhibit different activities for the catalytic oxidation of CO, due to the different valence states of various transition metal oxides. The introduction of Pd prominently enhanced both the reduction and oxidation capabilities of the catalysts. These catalysts were optimised for oxidation activities by designing orthogonal experiments. Based upon the catalysts’ properties, the stability of these samples and their ability to resist steam over Pd/CoMnO_x/cordierite were investigated.     

Alumina-supported V–Mo–O mixed oxide catalysts, the formation of phases involving aluminum: AlVMoO7

The structure and reactive properties of alumina-supported molybdena, vanadia and molybdena–vanadia above monolayer coverage are studied by XPS, XRD, Raman spectroscopy and methanol temperature-programmed surface reaction (TPSR). Alumina-supported series are prepared by impregnation. Reference bulk Mo–V–Al oxide systems are prepared. The bulk Mo–V–Al oxide system provides structural references to characterize the alumina-supported series. The Raman bands of AlVMoO₇ are reported here for the first time, to the best of our knowledge. It is shown that the chemistry of the bulk Al–V–Mo system is also present in the alumina-supported Mo–V oxide catalysts. Methanol TPSR data show that the systems possess essentially redox activity.