Wear and mechanical properties of reactive thermotropic liquid crystalline polymer/unsaturated polyester/glass fiber hybrid composites

To improve the performance of unsaturated polyester (UP) under cold‐heat alternate temperature, self‐synthesized reactive thermotropic liquid crystalline polymer (TLCP)‐methacryloyl copolymer (LCMC), UP, and glass fiber (GF) hybrid composites was prepared by molding technology. The apparent activation energy and crystal behavior analysis of LCMC/UP blends were investigated by Differential scanning calorimetry and X‐ray diffraction (XRD), respectively, the results showed that the addition of LCMC can reduce apparent activation energy and accelerate the curing reaction of UP, the XRD analysis indicated that the crystal phase of LCMC still exist in the blends after blending with UP. The effect of LCMC content on the properties of LCMC/UP/GF hybrid composites such as impact strength, bending strength, and ring‐on‐block wear were also investigated through static mechanical tests and wear tests. The mechanical properties of hybrid composites increased significantly because of the addition of LCMC. The wear tests showed that LCMC can improve the wear resistance of the UP/GF/LCMC hybrid composites even though the content of LCMC was at a relatively low level (5–7.5 wt %). This makes it possible to develop novel kind of UP‐based materials with good wear resistance for various applications. The Worn surface was observed by scanning electron microscopy (SEM) and the mechanism for the improvement is discussed in this paper. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3899–3906, 2007     

Dynamic mechanical,mechanical and morphological properties of reactive thermotropic liquid crystalline polymer/unsaturated polyester/glass fibre hybrid composites

Abstract

Unsaturated polyester (UP) reinforced with self-synthesised reactive thermotropic liquid crystalline polymer (TLCP)–methacryloyl copolymer (LCMC) and glass fibre (GF), the hybrid composites of UP/GF/LCMC were prepared by moulding technology. The dynamic mechanical analysis indicated that storage modulus and glass transition temperature (T _g) of hybrid composites increased significantly because of the addition of LCMC. The effect of LCMC content on the mechanical properties of LCMC/UP/GF hybrid composites such as impact strength, specific strength and modulus and load–displacement relationship were also investigated through static mechanical tests. The mechanical properties of hybrid composites increased significantly because of the addition of LCMC. The crystal behaviour analysis of LCMC/UP blend was investigated by X-ray diffraction and polarising optical microscopy. The results showed that the crystal phase and texture structure of LCMC still existed in the blends after blending with UP. The morphology of fracture surfaces of hybrid composites containing different TLCP contents was observed by scanning electron microscopy. The present paper discussed the mechanism for the improvement of dynamic mechanical and mechanical properties.     

Structure and properties of amorphous polyamide/liquid crystalline polyester blends

Amorphous polyamide (AP)/liquid crystalline polyester (VA) blends were obtained by extrusion‐injection molding (EI) throughout the whole composition range. The phase behavior, chemical nature and morphology of the blends were studied, and the mechanical properties discussed and compared with those of the 10 and 30% VA blends obtained by direct injection molding (DI). The blends showed two almost pure slightly reacted amorphous phases. The apparently higher reaction level of the EI blends, although small, led to a more homogeneous, fine and fibrillated morphology, attributed to a lower interfacial tension. Significant synergisms in the modulus of elasticity (up to 25%) and in the tensile strength (up to 40%) were seen in EI blends. The similar values of both specific volume and orientation in the blends and in the pure components suggest that the contribution to the modulus of the dispersed VA rigid particles is greater than that due to the proportion of VA in the blend. The 10% VA DI blend showed a similar behavior in these two properties, indicating that the DI procedure is preferred, provided that only stress‐related properties are sought. At 30% VA content, the moduli of elasticity were similar by the two molding processes, but the clearly lower tensile strength and lower ductility of the easier DI procedure, means that the more complex, but more effective, EI procedure is the one of choice for high performance materials.     

Wholly thermoplastic composites from woven preforms based on nylon-11 fibers reinforced in situ with a hydroquinone-based liquid crystalline polyester

This work concerns a novel means to generate wholly thermoplastic composites based on low-melting thermoplastics reinforced with high-melting thermotropic liquid crystalline polymers (TLCPs). A novel dual extrusion process was employed to generate nylon-11 fibers that are reinforced with continuous fibrils of a hydroquinone-based liquid crystalline polyester (DuPont TLCP, HX8000). These composite fibers display tensile properties significantly higher than those predicted by composite theory. These fibers were subsequently woven into a fabric, which in turn serves as a composite preform. Several layers of the fabric preform were stacked and consolidated to yield a composite plaque. The consolidation was carried out at temperatures just high enough for nylon-11 to melt, but well below the melting temperature of HX8000. Fabric preform composites based on the composite fibers with ∼35 wt% HX8000 gave modulus values close to five and one half times that of nylon-11, and strength values approximately two and one half times that of nylon-11. The tensile and flexural properties of these composites are superior to continuous glass-fiber reinforced composites at comparable loadings on a volume basis. Moreover, as the reinforcing fibrils are already encapsulated by the matrix, fiber wetting and fabric impregnation issues that are critical in the fabrication of continuous glass and carbon fiber composites are eliminated.     

Empirical relations of the mechanical properties of polyamide 6 reinforced with short glass fibers

The dependence of the mechanical properties on the length of reinforcing fibers in hydrolytic polyamide 6 (PA 6) Matrix was studied. The fibers create a polydisperse system and the fiber distribution can be expressed by the Tung distribution function. Modulus, tensile strength, and also impact strength measured on test pieces seem to be a linear function of the part of fiber length population (percentile) representing the reinforcing fibers longer than 200 μm (value P²). These were determined not only on test pieces but also in starting pellets. The mutual relations between the individual mechanical properties seem to be linear as well. Consequently, the mechanical properties of these PA 6 composites can be estimated from the known distribution of fiber lengths in pellets and from the P²⁰⁰values, without preparing and testing the test pieces. The fiber length distribution in pellets of the composite can be estimated from the values of mechanical data (modulus, strength, impact strength) measured on test pieces.     

Processability and mechanical performance of hybrid composites based on poly(ether sulfone) modified with a glass fiber–reinforced liquid crystalline polymer

Hybrid composites, based on poly(ether sulfone) (PES) and glass fiber–reinforced copolyester liquid crystalline polymer (gLCP) up to 40% gLCP, were obtained by injection molding: these polymers were immiscible. Despite its higher viscosity, the gLCP acted as a processing aid for PES. The Young's modulus of the composites increased linearly with gLCP content, attributed to the opposing effects of increasing skin thickness and decreasing orientation of the fibrillated LCP in the skin. The break properties decreased with increasing gLCP content, mainly because of the lack of adhesion between the phases. The notched impact strength increased substantially on addition of 10% gLCP, suggesting that the dispersed rigid particles changed the fracture behavior of PES. The composite with 10% gLCP appeared to be the most attractive because it showed an increase in stiffness of 18%, 6.5‐fold impact strength, and a tensile strength similar to that of PES. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 854–860, 2004     

Dynamic mechanical analysis of pineapple leaf/glass hybrid fiber reinforced polyester composites

The dynamic mechanical properties of randomly oriented intimately mixed hybrid composites based on pineapple leaf fibers (PALF) and glass fibers (GF) in unsaturated polyester (PER) matrix were investigated. The PALFs have high‐specific strength and improve the mechanical properties of the PER matrix. In this study, the volume ratio of the two fibers was varied by incorporating small amounts of GF such as PALF/GF, 90/10, 80/20, 70/30, and 50/50, keeping the total fiber loading constant at 40 wt%. The dynamic modulus of the compositeswas found to increase on GF addition. The intimately mixed (IM) hybrid composites with PALF/GF, 80/20 (0.2 V_f GF) showed highest E′ values and least damping. Interestingly, the impact strength of the composites was minimum at this volume ratio. The composites with 0.46 V_f GF or PALF/GF (50/50) showed maximum damping behavior and highest impact strength. The results were compared with hybrid composites of different layering patterns such as GPG (GF skin and PALF core) and PGP (PALF skin and GF core). IM and GPG hybrid composites are found more effective than PGP. The activation energy values for the relaxation processes in different composites were calculated. The overall results showed that hybridization with GF enhanced the performance properties. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Annealing effect on crystalline structure and mechanical properties in long glass fiber reinforced polyamide 66

Generally, annealing is one of the important post‐processing methods used to obtain injection molding products coupled with excellent comprehensive performance. Based on a series of experimental studies in this work, a systematic investigation was performed to research the annealing effect on crystalline structure and mechanical properties in long glass fiber reinforced polyamide 66 (LGF‐PA66) composite. The composite was prepared by injection molding, using LGF‐PA66 pellet with 50 wt % fiber content and 12 mm length. Composite samples were annealed in 120 °C to 200 °C range and then subjected to various tests at room temperature. Besides, the releasing strain during a specific temperature cycle was also investigated. Our results suggest that annealing treatment had a neglected impact on the crystallinity and crystal morphology of LGF‐PA66 composite. However, with the increasing of processing temperature, annealing could strikingly promote the phase transition from γ to α and the further growth of α₂ crystal in (010)/(110). In addition, annealing of LGF‐PA66 composite resulted in a drastic increase in tensile and flexural properties and a reduction in impact strength, along with the transition of failure mode. The changes in mechanical properties were attributed to the crystal transition, strengthening of matrix performance, and the release of residual stress. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44832.     

Structure and mechanical properties of blends of an amorphous polyamide and a liquid crystalline polymer

The structure and the mechanical properties of blends of an amorphous polyamide (PA) and a thermotropic copoly(ester‐amide) (VB) obtained both by direct injection molding (DI) and also by extrusion and subsequent injection molding (EI) have been studied. Besides the usual fibrillar morphology of the skin, fibrillation was also observed in the core of most of the blends. The important synergisms in the modulus of elasticity (20% positive deviations in both blends with 30% and 40% VB contents) and also in the tensile strength (30% and 55% positive deviations in the EI blends at the same compositions) were obtained without the presence of compatibilizer.     

Effects of glass fibers and polypropylene/glass fiber hybrid fibers on the kinetics and mechanical properties of epoxy composites

Curing reactions of diglycidyl ether of bisphenol F (DGEBP‐F) and pre‐catalyzed methyltetrahydrophthalic anhydride (MTHPA) with benzyl triethyl ammonium chloride (BTEAC) were studied and effects of glass fibers evaluated. The influence on the kinetics of glass fibers and a hybrid blend of maleated polypropylene + glass fibers is studied. Isothermal and dynamic kinetic parameters are determined by differential scanning calorimetry (DSC). Applicability of the autocatalytic model is investigated. The model serves well in the range of degrees of conversion between 25 and 80%. At high conversion rates the diffusion control becomes apparent. Glass fibers accelerate the curing, shortening the time needed to reach the maximum reaction rate; this is reflected in lower activation energies for curing in comparison to the neat resin. The effects observed can be explained by a reaction between the amine group present on the fiber surfaces and the epoxy glycidyl groups. The result of both isothermal and non‐isothermal curing of resin + glass fibers commingled with polypropylene are close to those for the neat resin. The reinforcement increases the elastic modulus 12 times, the tensile strength 2 times, and the impact strength 285 times. The glass fibers + commingled polypropylene reinforcement provides comparable mechanical properties as glass fibers alone when normalized with respected to the density fraction of the fibers.     

Enhancing the fracture toughness of glass fiber reinforced polyamide 6,6 composites with the addition of chain extender

The aim of this study is to improve the fracture toughness of glass fiber reinforced polyamide 6,6 (PA6,6) composites by adding 1,4‐phenylene‐bis‐oxazoline (PBO). Essential work of fracture (EWF) analysis was conducted to analyze the effect of chain extender loading level on the fractural properties of composites. Three different wt% levels of chain extender were used (0.5, 1.0, and 2.0 wt%). Results of EWF analysis revealed that 1.0 wt% PBO addition made a great contribution to the fracture energy of the composites. In addition to this, tensile test results showed that while 1.0 wt% PBO addition resulted in a significant increase in tensile strain of composites, 2.0 wt% PBO addition resulted in a significant increase in tensile strength. Dynamic mechanical analysis test results indicated that 2.0 wt% PBO added composites exhibited the highest storage modulus and the lowest tan delta peak height. Morphological analysis results were also coincided with other test results. POLYM. COMPOS., 38:2228–2236, 2017. © 2015 Society of Plastics Engineers     

Dynamic mechanical behavior of LLDPE composites reinforced with kevlar fibers/short glass fibers

Kevlar fibers (DuPont) and glass fibers have been used to reinforce linear lowdensity polyethylene (LLDPE) by using an elastic melt extruder and the compression molding technique. The impact behavior of hybrid composites of different compositions is compared and has been explained on the basis of volume fraction of fibers. The addition of glass fibers decreases the Izod impact strength of LLDPE. The Izod impact strength of the composite increses when glass fibers are replaced by Kevlar fibers. Dynamic mechanical α‐relaxation is studied and the effect of variation of fiber composition on the relaxation is reported in the temperature range from −50°C to 150°C at 1 Hz frequency. The α‐relaxation shifts towards the higher temperature side on addition of fibers in LLDPE. The addition of fibers increases the storage modulus, E′, of LLDPE. The hybridization of Kevlar and glass fibers helps in desiging composites with a desirable combination of impact strength and modulus. At the low temperature region, E′ increases significantly with glass fibers as compared to that noted with the addition of Kevlar fibers. The α‐transition temperature of composites increases significantly with Kevlar fibers as compared to that observed with addition of glass fibers.     

Fabrication and mechanical properties of glass fiber‐reinforced wood plastic hybrid composites

To fully utilize the resource in the municipal solid waste (MSW) and improve the strength and toughness of wood plastic composites, glass fiber (GF)‐reinforced wood plastic hybrid composites (GWPCs) were prepared through compounding of recycled high‐density polyethylene (HDPE) from MSW, waste wood fibers, and chopped GF. Mechanical tests of GWPCs specimens with varying amounts of GF content were carried out and the impact fractured surface of GWPCs was observed through scanning electron microscope (SEM). The tensile strength of GWPCs and the efficiency coefficient values were predicted by Kelly‐Tyson method. The results indicated that the tensile strength and impact strength of GWPCs could be improved simultaneously by adding type L chopped GF (L‐GF), and would be dropped down when type S chopped GF (S‐GF) was included. The tensile strength of GWPCs was well accordant with the experimental result. The efficiency coefficient values of S‐GF and L‐GF are ?0.19 and 0.63, respectively. Inspection of SEM micrographs indicated that L‐GF had achieved full adhesion with the plastic matrix through addition of maleic anhydride‐g‐polyethylene. The main fracture modes of GWPCs included pullout of GF, broken of matrix, and interfacial debonding. Because of the synergistic effects between hybrid components in GF/wood fiber/HDPE hybrid system, a special 3D network microstructure was formed, which was the main contribution to the significant improvement in the tensile strength and impact strength of L‐GF‐reinforced hybrid composites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Corn oil‐based composites reinforced with continuous glass fibers: Fabrication and properties

Novel thermosetting composites have been successfully developed using glass fibers to reinforce regular corn oil (COR) and conjugated corn oil (CCOR) resins prepared by cationic copolymerization with styrene (ST) and divinylbenzene (DVB). The dependence of morphology and physical properties of the composites on the contents of glass fibers and DVB was determined by scanning electron microscopy, dynamic mechanical analysis, thermogravimetric analysis and tensile testing. The glass fiber loading and polymer matrix composition play an important role in improving the mechanical properties and thermal stability of the resulting composites. As the glass fiber content increases from 0 to 45 wt %, the COR‐based composites show an increase in Young's modulus from 4.1 to 874 MPa and tensile strength from 1.7 to 8.4 MPa. Furthermore, the composites exhibit good damping properties and are suitable for applications where reduction of both unwanted noise and vibration is important. Compared with the composites from COR, the CCOR‐based composites exhibit slightly higher thermal stabilities and mechanical properties, due to higher reactivity of CCOR with comonomers. Increasing the DVB content improves the crosslink density of the polymer matrix, leading to a significant improvement in the thermal stabilities and mechanical properties of the resulting composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:3345–3353, 2006     

Fabrication and characterization of novel zirconia filled glass fiber reinforced polyester hybrid composites

Novel hybrid glass fiber reinforced polyester composites (GFRPCs) filled with 1‐5 wt % microsized zirconia (ZrO₂) particles, were fabricated by hand lay‐up process followed by compression molding and evaluated their physical, mechanical and thermal behaviors. The consumption of styrene in cured GFRPCs was confirmed by Fourier transform infrared spectroscopy. The potential implementation of ZrO₂ particles lessened the void contents marginally and substantially enhanced the mechanical and thermal properties in the resultant hybrid composites. The GFRPCs filled with 4 wt % ZrO₂ illustrated noteworthy improvement in tensile strength (66.672 MPa) and flexural strength (67.890 MPa) while with 5 wt % ZrO₂ showed 63.93% rise in hardness, respectively, as compared to unfilled GFRPCs. Physical nature of polyester matrix for composites and an improved glass transition temperature (T_g) from 103 to 112 °C was perceived by differential scanning calorimetry thermograms. Thermogravimetric analysis revealed that the thermal stability of GFRPCs was remarkably augmented with the addition of ZrO₂. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43615.     

Experimental investigation on mechanical properties of extruded foamed PVC‐wood composites reinforced with continuous glass fibers

In this study, mechanical performances of extruded foamed and unfoamed PVC‐wood composites, reinforced with continuous glass fibers, were investigated. A specially designed die was used to incorporate the continuous glass rovings into the extruded rectangular shaped profiles. The experimental variables were the number of continuous glass rovings (0–2‐4) and the presence or absence of the chemical foaming agent. Three point bending tests as well as density measurements were conducted to evaluate the mechanical properties and density reduction upon foaming. The results showed that the flexural strength of the reinforced profiles was significantly increased, as 58% increase in flexural strength was noticed for wood plastic composites (WPCs) reinforced with four glass rovings. The highest density reduction (14%) was observed upon foaming for profiles reinforced with four glass rovings, while resulting in strength deterioration. Moreover, results revealed the remarkable effect of reinforcement on preserving mechanical performance of the foamed samples, as 88% increase in flexural strength of the foamed samples reinforced with four glass rovings was observed compared with the unreinforced foamed ones. For the foamed WPCs reinforced with even two glass rovings, the higher specific strength values were also noticed compared to the unreinforced and unfoamed samples. POLYM. COMPOS., 37:1674–1680, 2016. © 2014 Society of Plastics Engineers     

Effect of saline degradation on the mechanical properties of vinyl ester matrix composites reinforced with glass and natural fibers

One important application of polymeric composites reinforced with natural fibers is in the area of naval engineering design. The objective of this work was to study the influence of saline degradation on the mechanical properties of vinyl ester matrix composites reinforced with glass, sisal, and coconut fibers and natural fibers modified with bitumen. All samples presented mass loss after exposure in a salt spray chamber. All materials, except the composite reinforced with coconut–bitumen, showed a decrease in toughness after a salt spray test. The fracture of the vinyl ester resin with sisal and sisal–bitumen fibers showed a fiber bridging mechanism. These materials showed the highest value of toughness among the materials studied. The presence of fiber pullout was observed in the samples of vinyl ester resin reinforced with glass, coconut, and coconut fibers covered with bitumen. In these samples, poor adhesion between the fiber and matrix was observed. The treatment of fibers with bitumen increased the mass loss and decreased the stability of samples in a saline atmosphere. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Thermal and mechanical properties of functionalized mullite reinforced unsaturated polyester composites

This work studies the development of varying weight percentages (0.5, 1.0, and 1.5 wt%) of surface functionalized mullite reinforced unsaturated polyester (UP) composites and their thermal, dielectric, water absorption, and mechanical properties. The synthesized mullite was functionalized with vinyltriethoxysilane (VTES). The introduction of vinyl groups on the surface of mullite was confirmed by FT‐IR, TGA, and X‐ray diffraction (XRD) analyses. Varying weight percentages (0.5, 1.0 and 1.5 wt%) of vinyl functionalized mullite (VFM) were incorporated into UP resin with a benzoyl peroxide initiator to obtain composites. The resultant data obtained from thermal, mechanical, dielectric, and water absorption studies, indicate that incorporation of VFM, leads to a significant improvement in the thermo mechanical, dielectric, and moisture resistant properties of the UP composites, compared with those of neat UP matrices. The molecular dispersion of VFM fiber in reinforced UP matrix composites was confirmed by SEM analysis. POLYM. COMPOS., 35:1663–1670, 2014. © 2013 Society of Plastics Engineers     

Effect of stacking sequence on mechanical properties of hybrid flax/jute fibers reinforced thermoplastic composites

In this study, the hybrid composites were prepared by stacking jute/PP nonwoven and flax/MAPP woven fabrics in defined sequences. Polypropylene (PP) and maleic anhydride grafted polypropylene (MAPP) were used as matrix materials. Jute and flax fibers were treated with alkali solution in order to improve the interface properties of the resultant composites. The mechanical properties of these hybrid composites were analyzed by means of tensile, flexural, and drop‐weight impact tests. The effect of fabric stacking sequence on the mechanical properties of the composites was investigated. The stacking of nonwovens at the top and in alternate layers has resulted in maximum flexural strength, flexural stiffness, and impact force. It was also shown that hybrid composites have improved tensile, flexural, and impact properties in comparison to neat PP matrix. POLYM. COMPOS., 36:2167–2173, 2015. © 2014 Society of Plastics Engineers     

Effects of sizing materials on the properties of carbon fiber‐reinforced polyamide 6,6 composites

This article aims to study the effect of the sizing materials type on the mechanical, thermal, and morphological properties of carbon fiber (CF)‐reinforced polyamide 6,6 (PA 6,6) composites. For this purpose, unsized CF and sized CFs were used. Thermogravimetric analysis was performed, and it has been found that certain amounts of polyurethane (PU) and PA sizing agents decompose during processing. The effects of sizing agent type on the mechanical and thermomechanical properties of all the composites were investigated using tensile, Izod impact strength test, and dynamic mechanical analysis. Tensile strength values of sized CF‐reinforced composites were higher than that of unsized CF‐reinforced composites. PA and polyurethane sized CF‐reinforced composites exhibited the highest impact strength values among the other sized CF‐reinforced composites. PU and PA sized CF‐reinforced composites denoted higher storage modulus and better interfacial adhesion values among the other sizing materials. Scanning electron microscope studies indicated that CFs which were sized with PU and PA have better interfacial bonding with PA 6,6 matrix among the sized CFs. All the results confirmed that PA and PU were suitable for CF's sizing materials to be used for PA 6,6 matrix. POLYM. COMPOS., 34:1583–1590, 2013. © 2013 Society of Plastics Engineers