旋转填充床内高黏介质脱挥过程的传质模型(英文)

A mass transfer model for devolatilization process of highly viscous media in rotating packed bed(RPB) was developed based on penetration theory and mass conservation.Before establishing the model,some mass transfer experiments of thin film were conducted in a designed diffusion cell including vacuum and feeding system. In this study,acetone was used as the volatile organic compound(VOC) and syrup as the highly viscous media.The thickness of thin film was changed by using different liquid distributor.It was found that bubbling played an important role in the devolatilization.The correlation of diffusion coefficient of acetone in highly viscous dilute solution was proposed.The relative error between predicted and experimental data was within the range of ± 30% for diffusion coefficient of acetone in syrup.A comparison of experimental data of RPB with model indicated that the relative error was within ± 30% for efficiency of acetone removal.     

CO2 absorption performance in a rotating disk reactor using DBU-glycerol as solvent

Gas–liquid mass transfer of rotating disk reactor was studied in CO_2 absorption using 1,8-diazabicyclo-[5.4.0]-undec-7-ene(DBU)-glycerol solution as solvent. Effects of the rotating disk structure and various operation parameters on the CO_2 absorption rate and CO_2 removal efficiency were investigated. The rotating disk with optimal holes is conducive to mass transfer of CO_2 and the formation of thin liquid film at the opening increases the gas–liquid contact area. With the increase of rotating speed, the liquid flow pattern on the rotating disk surface changes from thin film flow to separated streams and creates extra liquid lines attached to the rim of the disk,which leads to a very complicated change on the CO_2 absorption rate and CO_2 removal efficiency. The overall gas-phase mass transfer coefficient increases 138% as the rotating speed increasing from 250 to 1400 r·min~(-1).Increasing temperature from 298 to 338 K can enhance the CO_2 absorption rate due to lowering the viscosity of the solvent. The rate-determined step for the absorption is focused on the gas side. The rotating disk reactor can effectively enhance the absorption of CO_2 with viscous DBU-glycerol solvents.     

超重力旋转填料床中柠檬酸钠缓冲液吸收二氧化硫(英文)

Absorption of SO2 from a SO2/air mixture with sodium citrate buffer solution was investigated using a rotating packed bed(RPB) in laboratory scale.The effects of operating parameters,such as the rotation speed of RPB,liquid-gas ratio,inlet gas flow rate,inlet concentration of SO2 in flue gas,sodium citrate buffer concentration and initial pH of absorption solution,on the SO2 concentration in the absorption solution or removal efficiency of SO2 were examined.Incremental rate of sulfate radical ions in the absorption solution was also examined.Experimental results indicate that the efficiency of this regenerative process will be improved by using RPB under appropriate operating conditions,and the generation of SO2-4 will be restrained in the process in RPB.     

旋转填充床中沉淀过程的模型及实验验证(英文)

A mixing-precipitation model based on the modified coalescence-redispersion model was presented to describe the flow, mixing, nucleation and growth in a rotating packed bed (RPB). The model was coupled with population balance, mass balance and crystallization kinetics. It predicted well the influence of coalescence probability, which represents the mixing intensity among drop-lets, on the particle number density, supersaturation and mean particle size of the produced precipitates. The effects of the radial thickness of packing, liquid flow rate and rotating speed on the product particle size were also investigated. The results indicate that the needed radial length of packing is short for sparingly soluble substance precipitation (about 40-50 mm in this work), and the mean particle size of precipitates decreases with the increase of rotating speed and liquid flow rate, respectively. The validity of this model was verified by experiment on BaSO4 precipitation in RPB.     

Hydrogen sulfide removal by catalytic oxidative absorption method using rotating packed bed reactor

Using catalytic oxidative absorption for H_2S removal is of great interest due to its distinct advantages. However,traditional scrubbing process faces a great limitation in the confined space. Therefore, there is an urgent demand to develop high-efficiency process intensification technology for such a system. In this article, H_2S absorption experimental research was conducted in a rotating packed bed(RPB) reactor with ferric chelate absorbent and a mixture of N_2 and H_2S, which was used to simulate natural gas. The effects of absorbent p H value, gas–liquid ratio, gravity level of RPB, absorption temperature and character of the packing on the desulfurization efficiency were investigated. The results showed that H_2S removal efficiency could reach above 99.6% under the most of the experimental condition and above 99.9% under the optimal condition. A long-time continuous experiment was conducted to investigate the stability of the whole process combining absorption and regeneration. The result showed that the process could well realize simultaneous desulfurization and absorbent regeneration, and the H_2S removal efficiency kept relatively stable in the whole duration of 72 h. It can be clearly seen that high gravity technology desulfurization process, which is simple, high-efficiency, and space intensive, has a good prospect for industrial application of H_2S removal in confined space.     

Classification performance of model coal mill classifiers with swirling and non-swirling inlets

The classification performance of model coal mill classifiers with different bottom incoming flow inlets was experimentally and numerically studied. The flow field adjacent to two neighboring impeller blades was measured using the particle image velocimetry technique. The results showed that the flow field adjacent to two neighboring blades with the swirling inlet was significantly different from that with the non-swirling inlet.With the swirling inlet, there was a vortex located between two neighboring blades, while with the nonswirling inlet, the vortex was attached to the blade tip. The vorticity of the vortex with the non-swirling inlet was much lower than that with the swirling inlet. The classifier with the non-swirling inlet demonstrated a larger cut size than that with the swirling inlet when the impeller was stationary(～0 r·min~(-1)). As the impeller rotational speed increased, the cut size of the cases with non-swirling and swirling inlets both decreased, and the one with the non-swirling inlet decreased more dramatically. The values of the cut size of the two classifiers were close to each other at a high impeller rotational speed(≥120 r·min~(-1)). The overall separation efficiency of the classifier with the non-swirling inlet was lower than that with the swirling inlet, and monotonically increased as the impeller rotational speed increased. With the swirling inlet, the overall separation efficiency first increased with the impeller rotational speed and then decreased when the rotational speed was above 120 r·min~(-1), and the variation trend of the separation efficiency was more moderate. As the initial particle concentration increased, the cut sizes of both swirling and non-swirling inlet cases decreased first and then barely changed. At a low initial particle concentration(b 0.04 kg·m~(-3)), the classifier with the swirling inlet had a larger cut size than that with the non-swirling inlet.     

Degradation and mineralization of aniline by O3/Fenton process enhanced using high-gravity technology

The degradation and mineralization of aniline(AN) using ozone combined with Fenton reagent(O_3/Fenton) in a rotating packed bed(RPB) was proposed in this study, and the process(RPB-O_3/Fenton) was compared with conventional O_3/Fenton in a stirred tank reactor(STR-O_3/Fenton) or single ozonation in an RPB(RPB-O_3). Effects of high gravity factor, H_2O_2 dosage, H_2O_2 dosing method and initial p H on the AN mineralization efficiency were investigated in the RPB-O_3/Fenton process. In addition, the behavior of Fe(II) was monitored at different H2 O2 dosing methods and p H values. Finally, the optimal operation conditions were determined with high gravity factor of100, initial pH of 5, Fe(II) concentration of 0.8 mmol·L~(-1) and H_2O_2 dosage of 2.5 ml. Under these conditions, for aniline wastewater at the volume of 1 L and concentration of 200 mg·L~(-1), a fast and thorough decay of AN was conducted in 10 min, and the TOC removal efficiency reached 89% in 60 min. The main intermediates of p-benzoquinone, nitrobenzene, maleic acid and oxalic acid were identified by liquid chromatography/mass spectroscopy(LC/MS), and the degradation pathways of AN in RPB-O_3/Fenton system were proposed based on experimental evidence. It could be envisioned that high-gravity technology combined with O_3/Fenton processes would be promising in the rapid and efficient mineralization of wastewater.     

翅片导流板填料应用于旋转填料床的特性

For an alcohol/water system and with fin baffle packing, continuous distillation experiments were carried out in a rotating packed bed (RPB) system at atmospheric pressure. The effects of the average high gravity factor (β), liquid reflux ratio (R) and feedstock flux (F) on the momentum transfer and mass transfer were investigated. The gas phase pressure drop of RPB increased with the average high gravity factor, liquid reflux ratio and feedstock flux, which was 13.55-64.37 Pa at β of 2.01-51.49, R of 1.0-2.5, and F of 8-24 L&;#8226;h－1 for a theoretical tray in the RPB with fin baffle packing. The investigation on the mass transfer in the RPB with different packings showed that the number of transfer units of RPB with a packing also increased with the average high gravity factor, reflux ratio and feedstock flux. It is found that the fin baffle packing (packing III) presents the best mass transfer performance and lowest pressure drop for the height equivalent to a theoretical plate (HETP), which is 6.59-9.84 mm.     

低温向上倾斜管内Taylor泡初始形成位置分布的实验研究

An experimental study was carried out to understand the phenomena of the boiling flow of liquid nitrogen in inclined tubes with closed bottom by using the high speed digital camera. The tubes in the experiment are 0.018 m and 0.014 m in inner diameter and 1.0 m in length. The range of the inclination angles is 0-45° from the vertical. The statistical method is employed to analyze the experimental data. The experiment was focused on the effect of the inclination angle on the initial position distribution of Taylor bubbles. The formation criterion of Taylor bubbles was confirmed by analyzing the images of Taylor bubbles. The experimental results show that the initial position of Taylor bubble increased first, and then decreased with the increasing inclination angle, with the maximum at 30°. The standard deviation of the initial position of Taylor bubble in tubes was different with different inner diameters. The lognormal shape was fitted to the measured the initial position distributions of Taylor bubbles in the cryogenic tubes.     

Rapid regeneration of chelated iron desulfurization solution using electrochemical reactor with rotating cylindrical electrodes简

A new electrochemical reactor with rotating cylindrical electrodes was designed and used to increase the regeneration efficiency of chelated iron desulfurization solution. The influence of operating parameters, such as the rotation speed of electrode, voltage, and inlet air and liquid flow rates, on the regeneration rate was investigated. Compared with the traditional tank-type reactor, the regeneration rate with the new electrochemical reactor was in- creased significantly. Under the optimum conditions, the regeneration rate was increased from 45.3% to 84.8%. Experimental results of continuous operation indicated that the new electrochemical regeneration method had some merits including higher regeneration efficiency, smaller equipment size and good stability in operation.     

规整丝网填料旋转填充床的气相压降特性及脱硫性能

采用空气-水体系,对装有4种不同规格规整丝网填料的旋转填充床的压降特性进行了实验研究,考察了转速、气体流量、液体流量等操作参数及填料特性对气相压降的影响规律,并与传统不锈钢波纹丝网填料旋转填充床压降进行了比较. 结果表明,装有规整丝网填料的旋转填充床压降可降低35%~70%. 进一步采用压降较低的规整丝网填料以(NH4)2SO3为吸收剂进行氨法脱硫性能研究,结果表明,随转子转速和(NH4)2SO3浓度增大,SO2脱除率升高;随进气口SO2浓度升高及气液比增大,SO2脱除率降低;SO2脱除率最高可达97%,可满足国家排放标准.     

超重力烟气脱硫的实验研究

超重力旋转床(RPB)是一种高效强化传质的设备.以亚硫酸钠溶液为吸收剂,采用并流操作方式在 RPB 中进行了模拟烟气脱硫的实验研究,考察了吸收液中钠离子浓度、旋转床转子的转速、气液比(l=G/L)等工艺参数对二氧化硫脱除率的影响.实验结果表明:当钠离子浓度小于0.20 mol·L-1时.SO2的脱除率随钠离子浓度的升高...     

错流旋转填料床气相压降特性

旋转填料床的气相压降是旋转填料床应用和设计的一项重要指标。在气液两相错流流动条件下,利用空气-水系统对错流旋转填充床的气相压降进行分段模型化和实验研究。按照错流旋转填料床气体流动的路径将气相压降分为进口压降、填料层压降、集气段旋转动能转化压降和出气段压降。推导出压降与操作工况的关联式,其计算值与实测值吻合较好。实验表明错流旋转填料床的气相总压降与气体流量、旋转床转速、液体流量有关。在高转速和小气量的条件下,气相压降随气量增大先下降后上升;其他情况随气量增大而上升。错流旋转填料床气相压降随转速上升而下降,在小气量情况下转速对气相压降有明显影响。气相压降随进液量的增大而增大,当旋转填料床在低转速时进液量对气相压降有明显影响。     

超重力法汽提废水中醋酸丁酯工艺的研究

建立了一套超重力汽提实验装置,进行了超重力法汽提废水中醋酸丁酯的实验研究,考察了超重力机转子转速、初始溶液温度、初始溶液浓度等对脱除效果的影响.醋酸丁酯的浓度采用安装了FID检测器和FFAP极性柱的气相色谱仪测定,测量方法采用内标法.实验结果表明,在其他条件不变的情况下,随着超重力机转子转速的增加,醋酸丁酯的脱除率也随之升高,达到最高点后则随着转速的增加缓慢降低.当进口液相流量小于140 L/h时,醋酸丁酯脱除率约在转速900 r/min时达到最高;当进口液相流量在140-200 L/h时,液相出口料液的醋酸丁酯浓度约在转速700 r/min时达到最高.在较佳的实验条件下,处理后液相出口醋酸丁酯浓度可低于70μg/g,脱除率可达到98%以上.     

Carbon dioxide absorption in a cross-flow rotating packed bed

This work investigates the feasibility of applying the cross-flow rotating packed bed (RPB) to the removal of carbon dioxide (CO₂) by absorption from gaseous streams. Monoethanolamine (MEA) aqueous solution was used as the model absorbent. Also, other absorbents such as the NaOH and 2-amino-2-methyl-1-propanol (AMP) aqueous solutions were compared with the MEA aqueous solution. The CO₂ removal efficiency was observed as functions of rotor speed, gas flow rate, liquid flow rate, MEA concentration, and CO₂ concentration. Experimental results indicated that the rotor speed positively affects the CO₂ removal efficiency. Our results further demonstrated that the CO₂ removal efficiency increased with the liquid flow rate and the MEA concentration; however, decreased with the gas flow rate and the CO₂ concentration. Additionally, the CO₂ removal efficiency for the MEA aqueous solution was superior to that for the NaOH and AMP aqueous solutions. Based on the performance comparison with the conventional packed bed and the countercurrent-flow RPB, the cross-flow RPB is an effective absorber for CO₂ absorption process.     

密封式错流旋转填料床气膜控制传质过程研究

在密封式错流旋转填料床中,利用浓度为0.926 mol/L的NaOH溶液吸收空气中体积分数为0.5%—1%的CO2气体,对气膜控制过程传质性能进行了研究。实验表明:密封式错流旋转填料床CO2的吸收率随气体流量的增大而减小,在低转速下随旋转填料床的转速增大气体吸收率上升较快,高转速时影响变小;转速大于1 000 r/min情况下,CO2的吸收率随液量的增大而上升,转速小于1 000 r/min情况下,CO2的吸收率随液量增大而变小。建立了密封式错流旋转填料床气膜控制过程的气体吸收模型,经验证实验结果与模型计算结果吻合较好。     

Evaluation of a rotating packed bed equipped with blade packings for methanol and 1-butanol removal

Absorption removal of methanol and 1-butanol from gaseous streams with water was investigated in the RPB equipped with blade packings. The removal efficiency (E) of methanol and 1-butanol was found to increase with the RPB speed and the liquid flow rate but decrease with the gas flow rate. Also, the overall volumetric gas-side mass transfer coefficient (K_Ga) for methanol and 1-butanol absorption was observed to increase with the RPB speed, the gas flow rate, and the liquid flow rate. According to the obtained dependence of K_Ga on the gas and liquid flow rates, the mass transfer in methanol and 1-butanol absorption was observed to be controlled primarily by the gas-side mass transfer. Furthermore, the height of a transfer unit (HTU) for methanol and 1-butanol absorption decreased with the RPB speed and the liquid flow rate but increased with the gas flow rate. The obtained results demonstrated that mass transfer efficiency of the RPB equipped with blade packing was comparable to that of a hollow fiber absorber. Consequently, the RPB equipped with blade packings has a great potential in the removal of alkanols from the exhausted gases.