A histological study of the microstructure sizes of the red and white muscles of Atlantic salmon (Salmo salar) fillets during superchilling process and storage

Atlantic salmon (Salmo salar) fillets were partial frozen in an impingement freezer at −30 °C and 227 W/m2.K for 2.1 min prior to storage at a superchilling storage temperature of −1.7 ± 0.3 °C for 28 days. The aim of this article is to study the microstructure of the red and white muscles during superchilling process and during superchilled storage. The histology and microscopic analysis of the red and white muscles were carried out. It was found that the size of the ice crystals formed in the red muscles was smaller than those formed in the white muscles. The equivalent diameters of the intracellular ice crystals obtained upon superchilling (day 0) were 17 ± 2 and 29 ± 1 μm for the red and white muscles, respectively. Significant differences were initially observed between the size of the ice crystals formed during the superchilling process and after 1 day of storage. However, after temperature equalisation (day 1), there was no significant change in the size of the ice crystals.     

A study of the ice crystals in vacuum-packed salmon fillets (Salmon salar) during superchilling process and following storage

The aim of this work was to study the microstructure of vacuum-packed salmon fillets superchilled in an impingement freezer at −30 °C (air temperature) and 227 W/m² K (surface heat transfer coefficient, SHTC) for 2.1 min prior to storage at a superchilling storage temperature of −1.7 ± 0.3 °C for 28 days. The microstructure of vacuum-packed salmon fillets were analysed at the surface, mid-centre and centre layers. Significant differences were observed between the ice crystals formed at the surface, mid-centre and centre layers. The size of ice crystals at the centre of the superchilled fillets was 3 times larger than those at the surface layer. Significant differences were observed between the size of ice crystals formed during the superchilling process and following storage. The results further indicated that, after temperature equalisation (1 day of storage) the growth of the intracellular ice crystal was not significant at (P < 0.05) at any storage time.     

Ice fraction assessment by near-infrared spectroscopy enhancing automated superchilling process lines

The objective of the current study was to analyze and develop some important automation steps in a superchilling process line. In order to control the product quality there is a need for online measurements of ice fraction and distribution in inhomogeneous products. Moreover, automatic handling of such superchilled products is currently commercially unavailable. The current study presents a new method for monitoring and handling superchilled product of varying form and consistency. Observation of the shift in the water absorption peak, measured by near-infrared spectroscopy (NIR) transflection mode, was used to determine the ice level in superchilled salmon, scanning approximately 1.5 cm into the fillets. The salmon fillets were stored on ice at 0 °C for 5–7 days before superchilling at −24 °C to target ice contents of 10%, 15% and 30%. Online NIR measurements of ice fraction showed promising results, with a low prediction error of 2.5%. The storage study confirmed former quality results with a microbiological shelf life of 15–17 days with only minor differences in values for drip loss and water-holding capacity between superchilled and chilled samples.     

Quality of superchilled vacuum packed Atlantic salmon (Salmo salar) fillets stored at −1.4 and −3.6 °C

The most important factor for increasing shelf life is the product temperature, and since fish is more highly perishable than meat, the temperature is even more important. In the present study, portions of fillets of farmed Atlantic salmon (Salmo salar) were superchilled at two temperature levels, −1.4 and −3.6 °C. Texture, drip loss, liquid loss, cathepsin activities and protein extractability were investigated during storage and compared to ice chilled and frozen references. Drip loss was not a major problem in superchilled salmon. Textural hardness was significantly higher in superchilled salmon fillets stored at −3.6 °C compared to those stored at −1.4 °C, ice chilled and frozen references. Cathepsins B and B + L were not deactivated at the selected storage temperatures. The storage time of vacuum packed salmon fillets can be doubled by superchilled storage at −1.4 °C and −3.6 °C compared to ice chilled storage.     

A study of the ice crystal sizes of red muscle of pre-rigor Atlantic salmon (Salmo salar) fillets during superchilled storage

Pre-rigor salmon fillets were superchilled in an impingement freezer and stored at −1.7 ± 0.3 °C for 29 days. The objective of this work was to study the ice crystal sizes in red muscle of pre-rigor salmon fillets that were partially frozen at fast (−30 °C, 227 W/m² K, 2.1 min) which is referred to as process F and slow (−20 °C, 153 W/m² K, 4.2 min) which is referred to as process S during superchilled storage. It was observed that the size of intracellular ice crystals in pre-rigor muscles at faster superchilling rate was significantly (p < 0.05) smaller than that at slower superchilling rate. The size of ice crystals formed in pre-rigor muscle was significant (p < 0.05) smaller than that formed in post-rigor muscle. It was also observed that the size of intracellular ice crystals formed in pre-rigor red muscles was significant smaller than that in white muscle. In addition, a large number of small ice crystals are formed within the muscle during partial freezing of pre-rigor muscle compared to post-rigor muscle. Future research should focus on tests of the quality parameters separately in red and white muscles (pre- and post-rigor) during superchilled storage of food products in order to understand more about their characteristics (quality and shelf life).     

Quality changes during superchilled storage of cod (Gadus morhua) fillets

Superchilling is a method with potential for extending the shelf life of food products by partial freezing. For centuries, Atlantic cod (Gadus morhua) has been the most important commercial species in the North Atlantic fisheries and is now regarded as a very promising species in cold water fish farming. In the present work, superchilled storage at −2.2 °C of fillet portions of farmed cod was investigated. Superchilled cod showed increased shelf life with respect to reduced growth of sulphide producing bacteria compared to ice chilled. Drip loss was lower in superchilled cod. However, liquid loss by low-speed centrifugation was higher in superchilled cod fillets compared to ice chilled. This can be explained by freeze denaturation of muscle proteins, which is supported by the lower extractability of salt soluble proteins. There is a need for process optimization to minimize protein denaturation.     

Comparison of effects of slurry ice and flake ice pretreatments on the quality of aquacultured sea bream (Sparus aurata) and sea bass (Dicentrarchus labrax) stored at 4 °C

Slurry ice, a biphasic system consisting of small particles of spherical ice immersed in seawater at subzero temperature, was evaluated as a new chilled method for whole sea bream (Sparus aurata) and sea bass (Dicentrarchus labrax). Two types of different chilling methods were used for two species in this study; slurry ice-treated sea bream (Group A), slurry ice-treated sea bass (Group B), flake-ice treated sea bream (Group C) and flake ice-treated sea bass (Group D). The effects of this system on the quality and shelf life of these two species were evaluated. Mesophilic counts for sea bass exceeded 7 log cfu/g, which is considered the maximum level for acceptability for freshwater and marine fish after 13 days for Groups C, D and 15 days for Groups A, B. At day 13, TVB-N values of Groups C, D reached the legal limits (35 mg/100 g set for TVB-N) for consumption. According to the results of sensory analyses, up to day 13, all the Groups were determined as ‘acceptable’ but, on day 15, the Groups A, B, C, D were no longer acceptable. Using slurry ice pretreatment for 2 h before the storage period presumably caused the deleterious effect on appearance as well as salt and water uptake. According to the results of chemical and microbiological analyses, use of slurry ice pretreatment for 2 h extended the shelf life of sea bream and sea bass stored at 4 °C for only two days longer than did use of flake ice.     

The combined effect of superchilling and modified atmosphere packaging using CO2 emitter on quality during chilled storage of pre‐rigor salmon fillets (Salmo salar)

BACKGROUND: Pre‐rigor fillets of Atlantic salmon were either superchilled or chilled prior to packaging in air or in modified atmosphere (MAP, 60% CO₂/40% N₂) with a CO₂ emitter, in 5.3 L high‐density polyethylene trays with three to four layers of fillets (3.0–3.7 kg). All samples were stored at 0.1 °C for 28 days. RESULTS: Fillets stored in MAP had significantly lower bacterial growth compared to fillets stored in air, and MAP superchilled bottom fillets had lower bacterial counts compared to the corresponding chilled fillets. Samples superchilled prior to refrigerated storage in air had similar bacterial growth to ordinary chilled samples. Faster fillet softening during storage and higher liquid loss were observed in superchilled MAP samples. CONCLUSION: Combining short‐term superchilling and MAP with a CO₂ emitter prolonged the shelf‐life of pre‐rigor salmon fillets, which can improve sustainability throughout the value chain. The superchilling method needs to be optimized to avoid negative effects on texture and liquid loss. Copyright © 2009 Society of Chemical Industry     

Chemical and microbiological quality of grass carp (Ctenopharyngodon idella) slaughtered by different methods

The effect of two slaughter methods (immersion in ice-water slurry and electrical stunning followed by ice slurry asphyxiation) on chemical and microbiological parameters of grass carp (Ctenopharyngodon idella) stored in ice for 20 days was evaluated. No differences in total volatile basic nitrogen (TVB-N), pH, carbohydrate or protein content of mucus were observed between the slaughter methods. Ice-slaughtered fish had lower bacteria counts at the beginning of storage, but higher counts than fish slaughtered by electricity at the end of storage (p < 0.05). However, no significant differences in the shelf life were observed between the slaughter methods evaluated (limit of acceptability – counts > 3 × 10⁶ CFU g⁻¹ – attained after 13–16 days). Results indicated that the chemical parameters evaluated have a limited applicability to assess the shelf life of grass carp stored in ice, since pH limit (6.8) was exceeded after 4 days, while TVB-N limit (30 mg%) was not attained after 20 days of storage.     

Superchilled,chilled and frozen storage of Atlantic mackerel (Scomber scombrus) – effect on lipids and low molecular weight metabolites

Quality changes in Atlantic mackerel fillets during superchilled, chilled and frozen storage focusing on lipid quality, colour and changes in low molecular weight metabolites relevant for quality and safety were studied. Low formation of oxidation products was observed in chilled (up to 7 days), superchilled (up to 14 days) and frozen storage (up to one year). Only slight formation of TBARS was measured in the samples which correlated with the increasing fillet yellowness. The profile of low molecular weight compounds, analysed by high-resolution NMR, showed clear grouping of the different samples according to both treatment and storage time. The increase in K-value was highest in the chilled samples, reaching a K-value of 93 ± 3% on day 5, exceeding the proposed limit of human consumption (80%) while superchilling reached a K-value of ca 90 % after 14 days. Frozen samples showed acceptable quality in the whole storage period.     

Effect of superchilled storage on the freshness and salting behaviour of Atlantic salmon (Salmo salar) fillets

The aim of this work has been to evaluate the effect of superchilled storage compared with ice and frozen storage on the quality of raw material and subsequent behaviour during processing of lightly salted salmon (Salmo salar), as the first step of smoked salmon production. Physicochemical parameters used as quality indicators were α-glucosidase activity, protein denaturation and degradation (as changes in protein solubility, SDS–PAGE and free amino acids), texture attributes, and mass transfer phenomena during salting. The results obtained for the raw material within the storage range studied (until 16 days) allowed us to conclude that salmon superchilled for 9 days behaved as salmon stored on ice for 2 days with regard to hardness, protein solubility and free amino acids. In general, salting minimises the effect of the different storage methods. Superchilling for 9 days obtained the highest process yield, indicating that this method is a good way to preserve freshness of the raw material before processing.     

Changes in water holding capacity and drip loss of Atlantic salmon (Salmo salar) muscle during superchilled storage

Changes in water holding capacity and drip loss of Atlantic salmon (Salmo salar) fillets during superchilled storage were studied. Due to the significant differences in ice crystal sizes observed in our previous study, the liquid loss (LL) was analysed separately, at the surface and centre of the superchilled samples. No significant differences were found in LL between surface and centre parts of the superchilled samples. No significant difference in the LL was observed from surface samples between 1 and 14 days of storage. There was a significant difference in the LL at day 1 of the centre samples, but no significant differences were observed between 3 and 14 days of storage. In contrast, the LL was significantly decreased at day 21 both at the centre and the surface of the superchilled samples. No significant difference (p < 0.05) was found in drip loss between 1 and 14 days of storage for the superchilled samples. A significant increase in drip loss for the superchilled samples was observed at day 21. These findings are significant for the industry because it provides valuable information on the quality of food in relation to ice crystallisation/recrystallisation during superchilled storage.     

The impact of dietary oil source and frozen storage on the physical,chemical and sensorial quality of fillets from market-size red hybrid tilapia, Oreochromis sp.

Red hybrid tilapia (Oreochromis sp.) were fed one of four diets containing either fish oil, crude palm oil, palm fatty acid distillates or refined palm olein as the only added oil. Post-harvest fillet quality was then evaluated at 1, 10 and 30 weeks of frozen storage. Dietary oil source did not significantly (p > 0.05) influence the liquid holding capacity and texture of fillets but both these parameters were increased by frozen storage. Fillets from fish fed palm oil-based diets exhibited significantly higher oxidative stability during frozen storage, compared to fish fed the fish oil diet. Dietary oil source and frozen storage had little impact on sensory attributes. Unlike fillet proximate composition, fillet fatty acid composition was significantly affected by both diet and frozen storage. Total n-3 polyunsaturated fatty acids decreased significantly in the fillet lipids of all fish after 30 weeks of frozen storage.     

Efficacy of Sanitized Ice in Reducing Bacterial Load on Fish Fillet and in the Water Collected from the Melted Ice

ABSTRACT: This study investigated the efficacy of sanitized ice for the reduction of bacteria in the water collected from the ice that melted during storage of whole and filleted Tilapia fish. Also, bacterial reductions on the fish fillets were investigated. The sanitized ice was prepared by freezing solutions of PRO-SAN^® (an organic acid formulation) and neutral electrolyzed water (NEW). For the whole fish study, the survival of the natural microflora was determined from the water of the melted ice prepared with PRO-SAN^® and tap water. These water samples were collected during an 8 h storage period. For the fish fillet study, samples were inoculated with Escherichia coli K12, Listeria innocua, and Pseudomonas putida then stored on crushed sanitized ice. The efficacies of these were tested by enumerating each bacterial species on the fish fillet and in the water samples at 12 and 24 h intervals for 72 h, respectively. Results showed that each bacterial population was reduced during the test. However, a bacterial reduction of < 1 log CFU was obtained for the fillet samples. A maximum of approximately 2 log CFU and > 3 log CFU reductions were obtained in the waters sampled after the storage of whole fish and the fillets, respectively. These reductions were significantly (P < 0.05) higher in the water from sanitized ice when compared with the water from the unsanitized melted ice. These results showed that the organic acid formulation and NEW considerably reduced the bacterial numbers in the melted ice and thus reduced the potential for cross-contamination.     

The impact of collagen on softening of grass carp (Ctenopharyngodon idella) fillets stored under superchilled and ice storage

The objective of this work was to study the impact of collagen on softening of grass carp (Ctenopharyngodon idella) fillets during chilled storage. The fillets were stored under superchilling (?1.5 ± 0.2 °C) and with ice (0.2 ± 0.1 °C) for 21 days, and texture properties, collagen and the related enzyme activities were measured. Results showed that firmness and collagen content were strongly influenced by storage temperature and time. Fillet firmness decreased by 32.3% (superchilling) and 49.6% (ice stored) of the initial values after 3 days of storage, respectively. Total collagen content decreased with time, but different collagen fractions showed variations. Collagen degraded to different extents depending on storage conditions as indicated by SDS‐PAGE and amino acid analysis. In addition, collagenase activity declined significantly during the first 3 days, followed by a slow increase. This study demonstrated that collagen degradation was involved in grass carp fillet softening and provided useful information for fillet quality improvement.     

Rancidity development in frozen pelagic fish: Influence of slurry ice as preliminary chilling treatment

The slurry ice technology has shown profitable advantages when employed instead of traditional flake ice for the manufacture of chilled aquatic species. The present work is aimed at evaluating the effect of slurry ice as a preliminary treatment prior to frozen storage. For it, specimens of a small pelagic fatty fish species (sardine; Sardina pilchardus) were stored in slurry ice for 2, 5 and 9 days, then subjected to freezing (-80 °C; 24 h) and finally kept frozen (−20 °C) during 1, 2 and 4 months. At such times, rancidity development in frozen sardine was measured by sensory (odour, skin, colour and flesh appearance) and biochemical (lipid hydrolysis and oxidation) analyses and compared to a control batch previously chilled in flake ice. Sensory analysis indicated an extended shelf-life time for frozen sardine that was preliminary stored under slurry ice for 2, 5 or 9 days, as compared to their counterparts subjected to flake icing. Sensory results were corroborated (P<0.05) by biochemical lipid oxidation indices (thiobarbituric acid reactive substances and the fluorescence formation). The present work opens the way to the use of slurry ice instead of flake ice as preliminary treatment of fish material prior to the frozen storage.     

Numerical modelling of temperature fluctuations of chilled and superchilled cod fillets packaged in expanded polystyrene boxes stored on pallets under dynamic temperature conditions

Temperature variations in cod fillets packaged in four levels of EPS boxes stored on pallets under thermal load were studied numerically and experimentally. In the experiment the fillet temperature along with environmental temperature were monitored at 39 positions on the pallets during 9-h dynamic temperature storage between 7 and 23 °C. A three-dimensional time-dependent heat transfer model was developed using the ANSYS FLUENT Computational Fluid Dynamics (CFD) software. The overall mean absolute error of the model was 0.3 °C and the maximum error obtained at a single position over the whole period was 2.4 °C. The model was further developed in order to simulate temperature evolution inside a fully loaded, 12-level pallet under the same dynamic temperature conditions as a four-level pallet studied before. The mean temperature after 9-h thermal load was 1.0 °C lower in the 12-level pallet but the maximum temperature evolution was similar in both pallets. Finally, the model was used to investigate the temperature-maintaining effect of superchilling fish before the thermal load.     

Evaluation of an ozone–slurry ice combined refrigeration system for the storage of farmed turbot (Psetta maxima)

The use of ozonised slurry ice was investigated as a new refrigeration system for the storage of farmed turbot (Psetta maxima). With this purpose in mind, an ozone generator device was coupled to a slurry ice system working subzero at −1.5 °C. The ozone concentration was adjusted to a redox potential of 700 mV, and the slurry ice biphasic mixture was prepared at a 40% ice/60% water ratio and 3.3% salinity. Certain biochemical parameters indicative of fish freshness, such as the rate of nucleotide degradation or TMA-N formation, were not significantly affected by the presence of ozone in the slurry ice mixture. However, storage in ozonised slurry ice significantly slowed down the mechanisms responsible for lipid hydrolysis and lipid oxidation in farmed turbot. Storage in ozonised slurry ice also led to significantly (p < 0.05) lower counts of both total aerobes and psychrotrophic bacteria in both turbot muscle and skin, as compared with the control batch stored without ozone. Sensory analyses confirmed an extended shelf life of turbot specimens stored in ozonised slurry ice; these maintaining “A” sensory quality up to day 14, while the counterpart batch stored in slurry ice kept this quality only up to day 7. The combination of ozone and slurry ice may be recommended for the chilling and storage of farmed turbot with a view to extending its shelf-life.     

Miniature handheld NIR sensor for the on-site non-destructive assessment of post-harvest quality and refrigerated storage behavior in plums

This study evaluated the feasibility of using a handheld micro-electro-mechanical system (MEMS) spectrometer working in the 1600–2400 nm range for the measurement of quality-related parameters (soluble solid content, firmness, variety and post-harvest storage duration under refrigeration) in intact plums. Spectroscopic measurements were also made for each fruit using a diode-array Vis–NIR spectrophotometer (400–1700 nm) for purposes of comparison. A total of 264 plums (Prunus salicina L.) cv. ‘Black Diamond’, ‘Golden Globe’, ‘Golden Japan’, ‘Fortune’, ‘Friar’ and ‘Santa Rosa’, received and stored at 0 °C and 95% RH for 9 days, were used to build calibration models using different spectral signal pre-treatments and the modified partial least squares regression method. The two NIR instruments evaluated provided good precision, although the diode-array instrument yielded slightly greater precision for soluble solid content; statistic values were r² = 0.73 and the standard error of cross validation (SECV) = 1.11% for calibration, and r² = 0.68 and the standard error of prediction (SEP) = 1.22% for validation. Firmness measurements were less precise in both instruments, though again slightly better in the diode-array instrument: r² = 0.64 and SECV = 1.77 N for calibration; and r² = 0.61 and SEP = 2.30 N for validation, respectively. The performance of the two instruments for classifying plums by variety and by refrigerated post-harvest storage duration (0, 6 and 9 days) was evaluated using partial least square-discriminant analysis. A total of 96.5 % of samples were correctly assigned to their variety, while 94.5 % of plums were correctly assigned to their refrigerated storage day. In general, promising results were obtained with both instruments, with similar levels of accuracy for the measurements for soluble solid content, variety and refrigerated storage duration; the prediction model developed using the diode-array spectrophotometer provided better results for firmness.