Sulfonated poly(ether ether ketone) membranes with sulfonated graphene oxide fillers for direct methanol fuel cells

Sulfonated organosilane functionalized graphene oxides (SSi-GO) synthesized through the grafting of graphene oxide (GO) with 3-mercaptopropyl trimethoxysilane and subsequent oxidation have been used as a filler in sulfonated poly(ether ether ketone) (SPEEK) membranes. The incorporation of SSi-GOs greatly increases the ion-exchange capacity (IEC), water uptake, and proton conductivity of the membrane. With well-controlled contents of SSi-GOs, the composite membranes exhibit higher proton conductivity and lower methanol permeability than Nafion^® 112 and Nafion^® 115, making them particularly attractive as proton exchange membranes (PEMs) for direct methanol fuel cells (DMFC). The composite membrane with optimal SSi-GOs content exhibit over 38 and 17% higher power densities, respectively, than Nafion^® 112 and Nafion^® 115 membranes in DMFCs, offering the possibilities to reduce the DMFC membrane cost significantly while keeping high-performance.     

Blended Nafion/SPEEK direct methanol fuel cell membranes for reduced methanol permeability

Sulfonated poly(ether ether ketone)s (SPEEKs) were substituted on a polymer main chain that had previously been prepared by sulfonation of poly(ether ether ketone)s in concentrated sulfuric acid for a specified time. The product was then blended with Nafion^® to create composite membranes. The blended SPEEK-containing membranes featured flaky domains dispersed in the Nafion^® matrix. These blends possessed a high thermal decomposition temperature. Additionally, owing to the more crystalline, the blended membranes had a lower water uptake compared to recast Nafion^®, the methanol permeability was reduced to 1.70 × 10⁻⁶ to 9.09 × 10⁻⁷ cm² s⁻¹ for various SPEEK concentrations, and a maximum proton conductivity of ∼0.050 S cm⁻¹ was observed at 30 °C. The single-cell performances of the Nafion^®/SPEEK membranes, with various SPEEK concentrations and a certain degree of sulfonation, were 15–25 mW cm⁻² for SPEEK53 and 19–27 mW cm⁻² for SPEEK63, at 80 °C. The power density and open circuit voltage were higher than those of Nafion^® 115 (power density = 22 mW cm⁻²). The blended membranes satisfy the requirements of proton exchange membranes for direct methanol fuel cell (DMFC) applications.     

Nafion/nitrated sulfonated poly(ether ether ketone) membranes for direct methanol fuel cells

Sulfonated poly(ether ether ketone)s (SPEEKs) are substituted on the main chain of the polymer by nitro groups and blended with Nafion^® to attain composite membranes. The sulfonation, nitration and blending are achieved with a simple, inexpensive process, and the blended membranes containing the nitrated SPEEKs reveal a liquid-liquid phase separation. The blended membranes have a lower water uptake compared to recast Nafion^®, and the methanol permeability is reduced significantly to 4.29 × 10⁻⁷-5.34 × 10⁻⁷ cm² s⁻¹ for various contents of nitrated SPEEK for S63N17, and 4.72 × 10⁻⁷-7.11 × 10⁻⁷ cm² s⁻¹ for S63N38, with a maximum proton conductivity of ∼0.085 S cm⁻¹. This study examines the single-cell performance at 80 °C of Nafion^®/nitrated SPEEK membranes with various contents of nitrated SPEEK and a degree of nitration of 23-25 mW cm⁻² for S63N17 and 24-29 mW cm⁻² for S63N38. Both the power density and open circuit voltage are higher than those of Nafion^® 115 and recast Nafion^®.     

Crosslinked sulfonated poly(ether ether ketone) proton exchange membranes for direct methanol fuel cell applications

In the present study, a series of the crosslinked sulfonated poly(ether ether ketone) (SPEEK) proton exchange membranes were prepared. The photochemical crosslinking of the SPEEK membranes was carried out by dissolving benzophenone and triethylamine photo-initiator system in the membrane casting solution and then exposing the resulting membranes after solvent evaporation to UV light. The physical and transport properties of crosslinked membranes were investigated. The membrane performance can be controlled by adjusting the photoirradiation time. The experimental results showed that the crosslinked SPEEK membranes with photoirradiation 10 min had the optimum performance for proton exchange membranes (PEMs). Compared with the non-crosslinked SPEEK membranes, the crosslinked SPEEK membranes with photoirradiation 10 min markedly improved thermal stabilities and mechanical properties as well as hydrolytic and oxidative stabilities, greatly reduced water uptake and methanol diffusion coefficients with only slight sacrifice in proton conductivities. Therefore, the crosslinked SPEEK membranes with photoirradiation 10 min were particularly promising as proton exchange membranes for direct methanol fuel cell (DMFC) applications.     

Preparation of main-chain-type and side-chain-type sulfonated poly(ether ether ketone) membranes for direct methanol fuel cell applications

Novel main-chain-type and side-chain-type sulphonated poly(ether ether ketone)s (MS-SPEEKs) are synthesised by reacting the sulphonic acid groups of pristine SPEEKs with 2-aminoethanesulphonic acid to improve the nano-phase separated morphology of the material. ¹H NMR and FT-IR spectroscopy are employed to determine the structure and composition of main-chain-type and side-chain-type sulphonated polymers. Flexible and tough membranes with reasonable thermal properties are obtained. The MS-SPEEKs show good hydrolytic stability, and water uptake values ranging from 15% to 30% are observed. Compared to Nafion 117^®, the methanol permeability of the MS-SPEEKs is dramatically reduced to 8.83 × 10⁻⁸ cm² s⁻¹ to 3.31 × 10⁻⁷ cm² s⁻¹. The proton conductivity increases with increasing temperature, reaching 0.013-0.182 S cm⁻¹. A maximum power density and open circuit voltage of 115 mW cm⁻² and 0.830 V are obtained at 80 °C, respectively, which is significantly greater than the values generated with Nafion 117^®. The introduction of pendent side-chain-type sulphonic acid groups increases the single-cell performance by more than approximately 20%; thus, the lower water diffusivity, methanol permeability, electro-osmotic drag coefficient and high cell performance indicated that MS-SPEEK is a promising candidate for DMFC applications.     

Cross-linked membranes based on sulfonated poly (ether ether ketone) (SPEEK)/Nafion for direct methanol fuel cells (DMFCs)

A series of cross-linked membranes based on SPEEK/Nafion have been prepared to improve methanol resistance and dimension stability of SPEEK membrane for the usage in the direct methanol fuel cells (DMFCs). Sulfonated diamine monomer is synthesized and used as cross-linker to improve the dispersion of Nafion in the composite membranes and decrease the negative effect of cross-linking on proton conductivity of membranes. FT-IR analysis shows that the cross-linking reaction is performed successfully. The effects of different contents of Nafion on the properties of cross-linked membranes are investigated in detail. All the cross-linked membranes show lower methanol permeability and better dimensional stability compared with the pristine SPEEK membrane. SPEEK-N30 with the 30 wt % Nafion shows a methanol permeability of 0.73 × 10⁻⁶ cm² s⁻¹ and a water uptake of 24.4% at 25 °C, which are lower than those of the pristine membrane. Meanwhile, the proton conductivity of SPEEK-N30 still remains at 0.041 S cm⁻¹ at 25 °C, which is comparable to that of the pristine SPEEK membrane. All the results indicate that these cross-linked membranes based on SPEEK/Nafion show good prospect for the use as proton exchange membranes.     

Electrospun multifunctional sulfonated carbon nanofibers for design and fabrication of SPEEK composite proton exchange membranes for direct methanol fuel cell application

Microstructural construction of a polymer/inorganic filler interface in organic/inorganic composite proton exchange membranes is a key to design of high performance proton conducting materials. Here, carbon nanofibers (CNFs) prepared through electrospun were successfully sulfonated to improve interfacial compatibility between the sulfonated poly(ether ether ketone) (SPEEK) and the sulfonated CNFs (SCNFs) via hydrogen bonding interaction. In addition, carbon nanofiber mats were successfully sheared into short lengths to facilitate dispersion of the SCNFs in the composite membranes. To demonstrate the effectiveness of the SCNFs on improvement of properties of the composite membranes, key physical quantities, i.e. mechanical strength, proton conductivity and methanol permeation were measured and systematically compared with the results of the neat SPEEK and Nafion 117 membranes. It was found that doping with the SCNFs of various contents could profoundly influence the physical properties of the composite membranes. In particular, mechanical strength, proton conductivity and methanol permeability prevention of the composite membranes were significantly enhanced upon incorporation of the SCNFs as fillers. The study provides useful insight into the investigation of the SCNFs based composite membranes for fuel cell applications.     

Preparation of nitrated sulfonated poly(ether ether ketone) membranes for reducing methanol permeability in direct methanol fuel cell applications

Sulfonated poly(ether ether ketone)s (SPEEKs) were further substituted on the polymer main chain by nitration. All sulfonation and nitration were achieved with an inexpensive and simple post substitute reaction. The nitrated SPEEKs have a high glass transition temperature and thermal decomposition temperature, and a lower water uptake than SPEEK, which provides sufficient mechanical strength without swelling in the direct methanol fuel cell (DMFC) application. The methanol permeability of nitrated SPEEKS is reduced to 1.76 × 10⁻⁷ cm² s⁻¹ for S53N22 and 1.86 × 10⁻⁷ cm² s⁻¹ for S63N17 with no loss of conductivity in the DMFC application, and a proton conductivity that reached 0.026 S cm⁻¹. The nitrated SPEEK membranes satisfy the requirements of proton-exchange membranes for the DMFC.     

Novel cross-linked sulfonated poly (arylene ether ketone) membranes for direct methanol fuel cell

To prepare a cross-linked proton exchange membrane with low methanol permeability and high proton conductivity, poly (vinyl alcohol) is first blended with sulfonated poly (arylene ether ketone) bearing carboxylic acid groups (SPAEK-C) and then heated to induce a cross-linking reaction between the carboxyl groups in SPAEK-C and the hydroxyl groups in PVA. Fourier transform infrared spectroscopy is used to characterize and confirm the structure of SPAEK-C and the cross-linked membranes. The proton conductivity of the cross-linked membrane with 15% PVA in weight reaches up to 0.18 S cm⁻¹ at 80 °C (100% relative humidity), which is higher than that of Nafion membrane, while the methanol permeability is nearly five times lower than Nafion. The ion-exchange capacity, water uptake and thermal stability are investigated to confirm their applicability in fuel cells.     

A facile approach to prepare self-cross-linkable sulfonated poly(ether ether ketone) membranes for direct methanol fuel cells

Sulfonated poly(ether ether ketone) containing hydroxyl groups (SPEEK-OH) has been prepared for use as a proton exchange membrane (PEM) by reducing the carbonyl groups on the main chain of the polymers. With the goal of reducing water uptake and methanol permeability, a facile thermal-cross-linking process is used to obtain the cross-linked membranes. The properties of the cross-linked membranes with different cross-linked density are measured and compared with the pristine membrane. Notably, SPEEK-4 with the highest cross-linked density shows a water uptake of 39% and a methanol permeability of 2.52 × 10⁻⁷ cm² s⁻¹, which are much lower than those of the pristine membrane (63.2% and 5.37 × 10⁻⁷ cm² s⁻¹, respectively). These results indicate that this simple approach is very effective to prepare cross-linked proton exchange membranes for reducing water uptake and methanol permeability.     

Novel hybrid polymer electrolyte membranes prepared by a silane-cross-linking technique for direct methanol fuel cells

To prepare a cross-linked hybrid proton exchange membrane with high mechanical and oxidative stability, a silane monomer, namely 3-glycidoxypropyltrimethoxysilane (KH-560), is first grafted to sulfonated poly(arylene ether ether ketone)s bearing carboxyl groups (SPAEK-C) and hydrolysis-condensation is then performed on the grafted membranes to make them cross-link. ¹H NMR measurements and Fourier transform infrared spectroscopy are used to characterize and confirm the structures of SPAEK-Cs and hybrid polymer electrolyte membranes, respectively. The Si-O-Si cross-linking structure enhances the stability of the PEM greatly. The proton conductivities of the hybrid membranes with 5% KH-560 in weight reach 0.155 S cm⁻¹ at 80 °C which is comparable to that of Nafion^® membranes. The ion-exchange capacity, water uptake and swelling, methanol permeability, mechanical properties are investigated to confirm their applicability in fuel cells.     

Increases in the proton conductivity and selectivity of proton exchange membranes for direct methanol fuel cells by formation of nanocomposites having proton conducting channels

We explore an approach to effectively enhance the properties of cost-effective hydrocarbon proton-exchange membranes for application in the direct methanol fuel cell (DMFC). This approach utilizes sulfonated silica nanoparticles (SA-SNP) as additives to modify sulfonated poly(arylene ether ether ketone ketone) (SPAEEKK). The interaction between the sulfonic acid groups of SA-SNP and those of SPAEEKK combined with hydrophilic-hydrophobic phase separation induce the formation of proton conducting channels, as evidenced by TEM images, which contribute to increases in the proton conductivity of the SPAEEKK/SA-SNP nanocomposite membrane. The presence of SA-SNP nanoparticles also reduces methanol crossover in the membrane. Therefore, the SPAEEKK/SA-SNP nanocomposite membrane shows a high selectivity, which is 2.79-fold the selectivity of Nafion^®117. The improved selectivity of the SPAEEKK/SNP nanocomposite membrane demonstrates potential of this approach in providing hydrocarbon-based PEMs as alternatives to Nafion in direct methanol fuel cells.     

Sulfonated poly(ether ether ketone)/polybenzimidazole oligomer/epoxy resin composite membranes in situ polymerization for direct methanol fuel cell usages

A diamine-terminated polybenzimidazole oligomer (o-PBI) has been synthesized for introducing the benzimidazole groups (BI) into sulfonated poly(ether ether ketone) (SPEEK) membranes. SPEEK/o-PBI/4,4′-diglycidyl(3,3′,5,5′-tetramethylbiphenyl) epoxy resin (TMBP) composite membranes in situ polymerization has been prepared for the purpose of improving the performance of SPEEK with high ion-exchange capacities (IEC) for the usage in the direct methanol fuel cells (DMFCs). The composite membranes with three-dimensional network structure are obtained through a cross-linking reaction between PBI oligomer and TMBP and the acid-base interaction between sulfonic acid groups and benzimidazole groups. Resulting membranes show a significantly increasing of all of the properties, such as high proton conductivity (0.14 S cm⁻¹ at 80 °C), low methanol permeability (2.38 × 10⁻⁸ cm² s⁻¹), low water uptake (25.66% at 80 °C) and swelling ratio (4.11% at 80 °C), strong thermal and oxidative stability, and mechanical properties. Higher selectivity has been found for the composite membranes in comparison with SPEEK. Therefore, the SPEEK/o-PBI/TMBP composite membranes show a good potential in DMFCs usages.     

Sulfonated titania submicrospheres-doped sulfonated poly(ether ether ketone) hybrid membranes with enhanced proton conductivity and reduced methanol permeability

Sulfonated titania submicrospheres (TiO₂-SO₃H) prepared through a facile chelation method are incorporated into sulfonated poly(ether ether ketone) (SPEEK) to fabricate organic-inorganic hybrid membranes with enhanced proton conductivity and reduced methanol permeability for potential use in direct methanol fuel cells (DMFCs). The pristine titania submicrospheres (TiO₂) with a uniform particle size are synthesized through a modified sol-gel method and sulfonated using 4,5-dihydroxy-1,3-benzenedisulfonic acid disodium salt as the sulfonation reagent. The sulfonation process is confirmed by Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectra (XPS). The hybrid membranes are systematically characterized in terms of thermal property, mechanical property, ionic exchange capacity (IEC), swelling behavior, and microstructural features. The methanol barrier property and the proton conductivity of the SPEEK/TiO₂-SO₃H hybrid membranes are evaluated. The presence of the fillers reduces methanol crossover through the membrane. Compared with the unsulfonated TiO₂-doped membranes, the TiO₂-SO₃H-doped ones exhibit higher proton conductivity due to the additional sulfonic acid groups on the surface of TiO₂. The hybrid membrane doped with 15 wt.% TiO₂-SO₃H submicrospheres exhibits an acceptable proton conductivity of 0.053 S cm⁻¹ and a reduced methanol permeability of 4.19 × 10⁻⁷ cm² s⁻¹.     

Novel hybrid polymer electrolyte membranes with high proton conductivity prepared by a silane-crosslinking technique for direct methanol fuel cells

In order to prepare a hybrid proton exchange membrane with low methanol permeability and high proton conductivity, two silane monomers, namely 3-glycidoxypropyl-trimethoxysilane (GPTMS) and 3-mercaptopropyl-trimethoxysilane (MPTMS) are first blended with a sulfonated poly(arylene ether ketone) (SPAEK). Then the blended membrane is heated to induce the grafting of GPTMS onto SPAEK. Finally, a hydrolysis-condensation is performed on the grafted membrane to induce cross-linking. The -SH groups of MPTMS are oxidized to sulfonic acid groups, which are attributed to enhance the proton conductivity of hybrid membranes. Fourier transform infrared spectroscopy is used to characterize and confirm the structures of SPAEK and these cross-linked hybrid membranes. The proton conductivity of a cross-linked hybrid membrane G50M50 reaches up to 0.20 S cm⁻¹ at 80 °C, which is comparable to that of SPAEK and much higher than that of Nafion. Meanwhile, the methanol permeability is nearly three times lower than that of Nafion and two times lower than that of SPAEK. The ion-exchange capacity, water uptake, membrane swelling and thermal stability are also investigated to confirm their applicability in fuel cells.     

Composite membranes based on a novel benzimidazole grafted PEEK and SPEEK for fuel cells

Poly(ether ether ketone) (PEEK) and sulfonated poly(ether ether ketone) (SPEEK, IEC = 2.07 mequiv.g⁻¹) have been synthesized via nucleophilic aromatic substitution reaction. Bromomethylated poly(ether ether ketone) (PEEK-Br) is then prepared and reacted with 2-benzimidazolethiol to obtain the benzimidazole grafted poly(ether ether ketone) (PEEK-BI). The structures of PEEK-Br and PEEK-BI are characterized by ¹H NMR spectra. Composite membranes based on SPEEK and PEEK-BI are prepared and their properties used for fuel cells are studied in detail. The results show that the composite membranes exhibit greatly improved mechanical properties as well as reduced water uptake and methanol permeability compared with the pristine SPEEK membrane. The increased oxidative stability and selectivity indicate that the composite membranes are promising to be used as proton exchange membranes.     

Sulfonated poly(ether ether ketone) as an ionomer for direct methanol fuel cell electrodes

Sulfonated poly(ether ether ketone) has been investigated as an ionomer in the catalyst layer for direct methanol fuel cells (DMFC). The performance in DMFC, electrochemical active area (by cyclic voltammetry), and limiting capacitance (by impedance spectroscopy) have been evaluated as a function of the ion exchange capacity (IEC) and content (wt.%) of the SPEEK ionomer in the catalyst layer. The optimum IEC value and SPEEK ionomer content in the electrodes are found to be, respectively, 1.33 meq. g⁻¹ and 20 wt.%. The membrane-electrode assemblies (MEA) fabricated with SPEEK membrane and SPEEK ionomer in the electrodes are found to exhibit superior performance in DMFC compared to that fabricated with Nafion ionomer due to lower interfacial resistance in the MEA as well as larger electrochemical active area. The MEAs with SPEEK membrane and SPEEK ionomer also exhibit better performance than that with Nafion 115 membrane and Nafion ionomer due to lower methanol crossover and better electrode kinetics.     

Effect of cesium salt of tungstophosphoric acid (Cs-TPA) on the properties of sulfonated polyether ether ketone (SPEEK) composite membranes for fuel cell applications

We have prepared composite membranes for fuel cell applications. Cesium salt of tungstophosphoric acid (Cs-TPA) particles was synthesized by aqueous solutions of tungstophosphoric acid and cesium hydroxide and, Cs-TPA particles and sulfonated (polyether ether ketone) (SPEEK) with two sulfonation degrees (DS), 60 and 70%have been used. We examined both the effects of Cs-TPA in SPEEK membranes as functions of sulfonation degrees of SPEEK and the content of Cs-TPA. The performance of the composite membranes was evaluated in terms of water uptake, ion exchange capacity, proton conductivity, chemical stability, hydrolytic stability, thermal stability and methanol permeability. The morphology of the membranes was investigated with SEM micrographs. Increasing sulfonation degree of SPEEK from 60 to 70 caused agglomeration of the Cs-TPA particles. The methanol permeability was reduced to 4.7 × 10⁻⁷ cm²/s for SPEEK (DS: 60%)/Cs-TPA membrane with 10 wt.% Cs-TPA concentration, and acceptable proton conductivity of 1.3 × 10⁻¹ S/cm was achieved at 80 °C under 100% RH. The weight loss at 900 °C increased with the addition of inorganic particles, as expected. The hydrolytic stability of the SPEEK/Cs-TPA based composite membranes was improved with the incorporation of the Cs-TPA particles into the matrix. We also noted that SPEEK60/Cs-TPA composite membranes were hydrolytically more stable than SPEEK70/Cs-TPA composite membranes. On the other hand, Methanol, water vapor, and hydrogen permeability values of SPEEK60 composite membranes were found to be lower than that of Nafion^®.     

Synthesis and characterization of proton exchange membranes based on sulfonated poly(fluorenyl ether nitrile oxynaphthalate) for direct methanol fuel cells

A series of sulfonated poly(fluorenyl ether nitrile oxynaphthalate) (SPFENO) copolymers with different degree of sulfonation (DS) are synthesized via nucleophilic polycondensation reactions with commercially available monomers. Incorporation of the naphthalanesulfonate group into the copolymers and their copolymer structures are confirmed by ¹H NMR spectroscopy. Thermal stability, mechanical properties, water uptake, swelling behavior, proton conductivity and methanol permeability of the SPFENO membranes are investigated with respect to their structures. The electrochemical performance of a direct methanol fuel cell (DMFC) assembled with the SPFENO membrane was evaluated and compared to a DMFC with a Nafion 117 membrane. The DMFC assembled with the SPFENO membrane of proper DS exhibits better electrochemical performance compared to the Nafion 117-based cell.     

Self-humidifying nanocomposite membranes based on sulfonated poly(ether ether ketone) and heteropolyacid supported Pt catalyst for fuel cells

In the present study, the self-humidifying nanocomposite membranes based on sPEEK and Cs_2.5H_0.5PW₁₂O₄₀ supported Pt catalyst (Pt-Cs_2.5H_0.5PW₁₂O₄₀ catalyst or Pt-Cs_2.5) and their performance in proton exchange membrane fuel cells with dry reactants has been investigated. The XRD, FTIR, SEM-EDXA and TEM analysis were conducted to characterize the catalyst and membrane structure. The ion exchange capacity (IEC), water uptake and proton conductivity measurements indicated that the sPEEK/Pt-Cs_2.5 self-humidifying nanocomposite membranes have higher water absorption, acid and proton-conductive properties compared to the plain sPEEK membrane and Nafion-117 membrane due to the highly hygroscopic and acidy properties of Pt-Cs_2.5 catalyst. The single cells employing the sPEEK/Pt-Cs_2.5 self-humidifying nanocomposite membranes exhibited higher cell OCV values and cell performances than those of plain sPEEK membrane and Nafion-117 membrane under dry or wet conditions. Furthermore, the sPEEK/Pt-Cs_2.5 self-humidifying nanocomposite membranes showed good water stability in aqueous medium. After investigation of several membranes such as sPEEK and sPEEK/Pt-Cs_2.5 membranes, the self-humidifying nanocomposite membrane with sulfonation degree of 65.12% for its sPEEK and 15 wt.% of catalyst with 1.25 wt.% Pt within catalyst was found to be the best proton exchange membrane for fuel cell applications. This self-humidifying nanocomposite membrane has a higher single cell performance than the Nafion-117 which was frequently used as a proton exchange membrane for fuel cell applications.