Application of an ultrasonic antenna array for registering echo signals by the double-scanning method for obtaining flaw images

The prospects for applying the double-scanning mode in ultrasonic nondestructive testing for recording echo signals are considered. A variant of implementing the double-scanning mode using a phased antenna array is proposed. Algorithms for reconstructing flaw images by the method of projection in the spectral space and the combined SAFT (C-SAFT) method are presented. It is shown that, to obtain high-quality flaw images, the ultrasound propagation velocity in a tested object must be known to within a high accuracy (at least 0.5%). The results of numerical and model experiments in which images were obtained by these methods are presented.     

Reconstruction of flaw images by the C-SAFT method from echo signals measured by an antenna array in the triple-scanning mode

The application of antenna matrices (AMs) for obtaining flaw images during automated nondestructive ultrasonic testing is considered. The conventional technique of using an AM as a phased AM (PAM) has a number of drawbacks. One of them is related to the small number of AM elements and consists in a low frontal resolution of the thus-formed images. Scanning with an AM operating in the double scanning mode, viz., the so-called triple-scanning mode, allows coherent summation of partial images for each position and obtaining a resulting image with a frontal resolution that cannot be attained with a PAM. In order to test the serviceability of the proposed algorithm in the CIVA program, echo signals reflected from a crack model with a height of 6 mm and a length of 30 mm in a tested object, which simulated a welded joint of a pipeline with a conventional diameter of 800 mm (дy800), were calculated. The results of the reconstruction of images of model objects in the form of a drilled side hole with a diameter of 6 mm at a depth of 15 mm in a CO-2 specimen and a fatigue crack in a welded joint of a д y800 pipeline are presented. To reduce the influence of reverberation noise, a B-type median template was subtracted from echo signals. The flaw images that were reconstructed in numerical and model experiments demonstrate the efficiency of the proposed algorithm.     

Reconstruction of the images of reflectors from ultrasonic echo signals using the maximum-entropy method

It is proposed to use the maximum-entropy method (MEM) for processing ultrasonic echo signals for reconstructing images of reflectors with a high signal-to-noise ratio and a low level of “side lobes” of the point-scattering function. When processing echo signals, the pulse-propagation paths can be considered taking reflections from irregular boundaries of a tested object with the wave-type transformation into account. In model experiments, images of reflectors were obtained taking the refractions of rays at the rough surface into account, when echo signals were recorded both using an ordinary single-element transducer in the transceiver mode and an antenna array that recorded echo signals in the double- and triple-scanning modes. The reconstructed images have a resolution that exceeds the resolution according to the Rayleigh criterion. The MEM makes it possible to obtain images of flaws with low-level side lobes, when less than 10% of the complete set of echo signals are used.     

Application of linear interpolation for improving the quality of flaw images obtained by the spectral projection method during ultrasonic nondestructive testing

The possibility of applying the linear interpolation of a 2D spatial spectrum during reconstruction of flaw images by the Fourier transform synthetic aperture focusing technique (FT-SAFT) from the data of ultrasonic nondestructive testing is considered. Different interpolation algorithms are analyzed. The results of numerical and model experiments in which images were obtained with and without interpolation are presented. The efficiency of applying the algorithm proposed for improving the quality of images obtained by the FT-SAFT method is shown.     

Two approaches to the solution of problems of ultrasonic flaw metering: Analysis of a high-quality image of reflectors and correlation analysis of measured echo signals

The problem of ultrasonic flaw metering consists in the obtainment of information on the reflector type, its dimensions, and the coordinates of its location. As the accuracy of determining the parameters of a discontinuity increases, the results of ultrasonic testing become more reliable. A highquality image of reflectors, which is reconstructed using the C-SAFT method with consideration for multiple reflections of pulses from the boundaries of a test object that makes it possible to determine the types and dimensions of reflectors, can be considered as one of the tools of flaw metering. However, the C-SAFT method disregards the features of reflections from discontinuities with nonuniform scattering indicatrices. As a development of flaw-metering methods, it is proposed to determine the parameters of a discontinuity from the results of comparison of the measured echo signals and estimated echo signals, which are calculated as functions of the discontinuity parameters. The results of using the proposed methods of ultrasonic flaw metering in numerical and model experiments, which demonstrate the working capacity of the proposed approach, are presented.     

Determination of the reflector type from an image reconstructed using echo signals measured with ultrasonic antenna arrays

The application of the digital image focusing (DFA) method to the determination of the types of detected reflectors is considered. For this purpose two antenna arrays (AAs) are used, which are placed on opposite sides of the reflector and using which echo signals are recorded in three acoustic channels in the double-scanning mode. The first and second acoustic channels transmit and receive echo signals using the first and second AA, respectively, and the third channel is tuned so that the first AA transmits pulses and the second AA receives echo signals. Using signals in each channel, many partial images can be reconstructed in a common coordinate system according to different acoustic schemes with allowance for both multiple reflections from irregular boundaries of a tested object and effects of transformation of the wave types. Combining partial images makes it possible to obtain a high-quality image, in which the entire boundary of the reflector is seen and using which an attempt to automate the procedure of evaluating the reflector size and determining its type was made. Such an approach allows one to reduce the subjective influence of an operator on the testing results. It is shown that in order to increase the image resolution, the spectrum of echo signals can be extrapolated by the spectrum splitting method jointly with the construction of an AR model of their spectrum. The results of model experiments that confirm the possibility of determining the reflector type are presented.     

The calibration of an ultrasonic antenna array installed on a wedge

A method that is proposed for calibrating an antenna array that is installed on a wedge provides refinement of the coordinates of the centers of piezoelectric elements. Precise knowledge of the coordinates will make it possible to obtain images in which reflections from reflectors will coincide with their actual positions with an accuracy no worse than a half wavelength. The calibration principle involves the minimization of the objective function that describes the difference between the antenna-array-measured echo signals from a 2-mm-diameter side drilled hole (SDH) at a depth of 12 mm and the calculated echo signals from the same hole. The algorithm operation was tested for echo signals calculated in the CIVA program. The calibration results for several antenna arrays on wedges and images of an SDH are presented, which were obtained using the method for digital antenna-array focusing (DAAF) for various acoustic systems.     

The possibility of using the maximum-entropy method in ultrasonic nondestructive testing for increasing the resolution of echo signals

The problem of deconvoluting echo signals via regularization according to the maximum entropy method followed by the reconstruction of 2D images via the Fourier transformation synthetic aperture focusing technique (FT-SAFT) is considered. Numerical and experimental simulations have been performed. The possibility of improving the ray resolution of echo signals and reducing the speckle-noise level is demonstrated. The results obtained are compared to the results of constructing an AR model of the spectrum of echo signals.     

Superresolution in surveillance systems with an antenna array for synthesis of images of the Earth surface

A method that ensures superresolution in terms of angular coordinates in surveillance systems with a flat antenna array during synthesis of radio-location and radio-thermal-location images of the Earth surface with the help of an airborne station in the real beam mode is proposed. This method is based on reconstruction of reflection and emission fields.     

Restoring the image of reflectors using the C-SAFT method during multiple reflection of echo signals from the boundaries of a cylindrical inspection object

A modified method of combined SAFT (C-SAFT) for restoring the images of reflectors is considered; it allows the multiple reflection of a pulse from the boundaries of the wall of a cylindrical inspection object. To verify the efficiency of the proposed algorithm, images of a crack were restored from echo signals that were calculated using the CIVA software package, which is intended for modeling the propagation and scattering of ultrasonic pulses. It was shown in a model experiment that the consideration of changes in the pulse phase during reflection from the inspection-object boundaries at various incident angles of an S-wave in the image-restoration algorithm increases the frontal resolution by more than two times. The consideration of five reflections from the inspection-object boundaries made it possible to obtain images of reflectors by the M-C-SAFT method using many acoustic schemes. The images allow one to determine the type of defects, as well as their dimensions and location in the depth of the wall of a pipeline that is 720 mm in diameter.     

Simulation of the operation of an angle transducer with a phased array in the transmission mode

Some features in the formation of signals of an angle linear transducer with a phased array are considered. The directivity characteristic is calculated as a function of the number of radiating elements, the dimensions of an array, the reference entrance angle, etc. The manner in which the spreading of a wavefront and the changes in the transformation coefficient influence the directivity characteristic in the case of focusing a signal towards the current entrance angle is shown. The directivity characteristics of the signals of an angle phased-array transducer and an elongated element radiating into a prism are compared.     

Reconstruction of images of reflectors using the correlation method at an arbitrary number of reflections of an ultrasonic pulse from the boundary of a test object that consists of regions with different acoustic properties

An algorithm for reconstructing images of reflectors from echo signals that propagate in a test object, which consists of several regions with different acoustic properties, is considered. The ray trajectories are calculated using the method of direct construction of the family of rays that escape from the point where a transmitter is located but not the Fermat variational principle. After the family of rays is constructed, their belonging to a certain acoustic scheme can be analyzed and the approximation of the calculated delays on the spatial mesh of the image reconstruction region (IRR) can be performed. This will allow the reconstruction of both the pulse travel time from the transmitter to any point in the IRR and back to the receiver and the attenuation of the pulse amplitude caused by the divergence, reflection, and refraction effects at the boundaries of the regions that constitute the test object. Numerical and model experiments show the working capacity of the proposed algorithm for reconstructing reflector images.     

Determining the flaw type from images obtained by the C-SAFT method with account for transformations of wave types upon reflections of ultrasonic pulses from the irregular boundaries of a test object

The application of antenna arrays (AAs) for obtaining flaw images during automated non-destructive testing is considered. The conventional technique of using an AA as a phased AA has a number of drawbacks. An alternative approach is proposed in which echo signals are registered using an AA operating in the double scanning mode, and a modified algorithm of the combined SAFT, which takes into account multiray ultrasound propagation with consideration of transformations of wave types upon reflections from irregular boundaries of a test object, is used to obtain flaw images. The results of testing a specimen with a model of a volumetric flaw in the form of a 2-mm-diameter side hole drilled at a depth of 12 mm and a specimen with a crack model with a tip at a 12-mm depth are presented. Both specimens have rough bottoms. The obtained images allow determination of not only the dimensions and locations of flaws, but also their type.     

Obtaining flaw images by the SAFT method taking the variable velocity of sound in a test object into account

A modification of the SAFT method for obtaining flaw images in test objects containing three regions with different velocities of sound (SV) is proposed. Complex composite welded joints and repair welds are classified as objects in which the SV in a welded joint may differ from the velocity in a parent metal by >5%; therefore, a high-quality image of flaws can be obtained by taking different SVs into account. To solve this problem, a method for obtaining a test object with three regions with different SVs is proposed. The delays of propagating ultrasonic pulses were calculated using the Fermat principle. The results of reconstructing flaw images in a 300 welded joint from echo signals obtained as a result of numerical simulation by the finite-element method are presented. The images obtained by the SAFT method without taking different SVs into account are displaced from their true position, thus they do not allow determination of their coordinates and location. Consideration of different SVs allows one to obtain unshifted reflections of flaw images and, hence, evaluate the types and dimensions of flaws more accurately.     

Determination of the profile of the surface of a test object during automated nondestructive ultrasonic testing in the immersion mode and reconstruction of flaw images using the SAFT method

The problem of using an elastic organosilicon polymer (??aquapolymer??) as an immersion medium for providing a stable acoustic contact between a test object and a piezoprobe in the process of automated ultrasonic testing of objects with rough surfaces is considered. The use of an ??aquapolymer?? allows one to decrease the consumption of water during ultrasonic testing. Flaw images were reconstructed using a modification of the SAFT method, which takes the profile of a test object into account; this allows improvement of the image quality. An algorithm for obtaining information on the profile of the surface of a test object and taking this profile into account during reconstruction of flaw images with the SAFT method is proposed. Model experiments yielded flaw images with the refraction of beams on a rough surface taken into account.     

Ultrasonic control of welded joints in a Du800-type pipeline. Part I: Restoring reflector images by digital focusing with an antenna

The reliability of ultrasonic nondestructive testing can be improved by acquiring reflector images that can be used to solve the defectometry problem, that is, to determine the type, size, and coordinates of a reflector deep in the sample. Welded pipelines with a diameter of 840 mm (Du800 type) are used at nuclear power facilities in Russia; ultrasonic testing of these pipelines is thus a topical problem. In model experiments, echo signals were registered by two antenna arrays, situated on the opposite sides of a welded joint (the N- and P-sides). The arrays performed scanning along and across the welded joint. The following techniques were used to reconstruct reflector images by the DFA method in a homogeneous isotropic medium: registering echo signals for all emission–reception combinations of elements in the two antenna arrays with the aim of merging partial images into a single image by different methods; reconstructing images on different acoustic schemes with allowance for wave-type transformation; and registering echo signals in a triple-scanning mode with subsequent coherent summation of partial images. It has been shown that the above techniques are insufficient for producing high-quality images.     

Simultaneous measurement of the velocity of an ultrasonic shear wave and the thickness of a test object with plane-parallel boundaries using two antenna arrays

Methods for the determination of the unknown velocity of the propagation of shear US waves and the unknown thickness of a test object were considered. Two antenna arrays working in the double-scanning mode, where echo signals are recorded, which were emitted and received by all pairs of antenna-array elements, were suggested. Antenna arrays on prisms were mounted on the test-object surface towards each other. An algorithm for the treatment of measured echo signals was designed using a method that is similar to the least-squares method. The use of the algorithm enables one to simultaneously determine the sound velocity and thickness of a test object with plane-parallel boundaries with an exactness greater than 0.5%. In this article, the factors were studied that affect the exactness of measurements and methods of their elimination or minimization. The results of numerical experiments and the use of the method on three samples relative to measurements using an IN-5101A instrument are given.     

多通道超声波测距在工业回转窑变形检测中的应用

结合工业回转窑窑体变形误差检测系统的研制,介绍了超声波测距技术的原理和一种8通道超声波测距的电路实现,并描述了该装置在回转窑窑体变形误差检测中的应用.该装置实现了对运转中的窑体变形量的非接触测量,测量精度比较高,能达到工业应用中的要求.     

A method of eddy-current flaw detection of bars and tubes based on the use of a combined eddy-current transducer with excitation of spatial magnetic-field components at different frequencies

The possibility of using the method of eddy-current testing using a combined multisectional transducer with a heterofrequency magnetic field is described. The technological implementation of this method for detecting flaws in bars and tubes under the conditions of significant transverse displacements is described.