工艺参数对压铸AM50组织和力学性能的影响

采用正交试验研究了工艺参数对压铸AM50合金力学性能的影响,并分析了压铸AM50合金的组织与性能.结果表明:在严格控制镁合金冶金质量的前提下,压铸工艺参数对AM50合金力学性能影响的主次顺序为:浇注温度、压射速度、铸型温度,其中浇注温度的影响最为显著.在适宜的工艺参数下,压铸AM50合金力学性能达到σb=225～232MPa、δ5=8.0%～11.0%、HBS62～70和A k=8～10J.在冷室压铸条件下,通过严格控制镁合金熔体质量和优化压铸工艺参数,试制出符合技术标准要求的镁合金摩托车轮毂.     

热挤压对AM50镁合金组织及力学性能的影响

研究了热挤压加工对铸造AM50镁合金组织及力学性能的影响。结果表明,热挤压加工后,AM50镁合金出现沿挤压方向的条带状组织,由于发生了动态再结晶,合金的晶粒细化,从而提高了拉伸性能;断裂机制为塑性和韧性混合断裂模式。     

工艺参数对压铸AM50镁合金力学性能的影响

研究厂压铸工艺参数包括压射压力为380～420MPa、压铸模温度为130～210℃和压射速度为1．8～3．4m/s对AM50镁合金力学性能的影响。在适宜的工艺参数下，压铸AM50镁合金的室温抗拉强度、屈服强度以及伸长率分别可以达到238MPa、122MPa和13．6％。     

Sb对AM50-Y镁合金组织和力学性能的影响

研究合金元素Sb对AM50-Y合金显微组织和力学性能的影响。结果表明,加入Sb后,合金晶粒明显细化,同时形成弥散分布的YSb相。YSb相作为异质形核核心,促进了细小弥散分布的Al2Y颗粒相的形成。随着Sb含量的增加,合金室温和150℃高温抗拉强度、延伸率及室温冲击韧性先上升后下降。当Sb含量为0.6%时,合金综合力学性能最好:合金室温抗拉强度、延伸率和冲击韧性分别为257MPa、9.9%和26J·cm-2,与未添加Sb合金相比分别提高了13.7%、15.9%和14.9%;合金的高温抗拉强度和延伸率达到203MPa和11.9%,分别提高了12.8%和15.5%。     

Sn对AM60镁合金显微组织及力学性能的影响

分析了Sn对AM60镁合金显微组织及力学性能的影响。结果表明：AM60镁合金中加入Sn形成的Mg：Sn颗粒相能够细化合金晶粒,晶间组织β相由连续网状转变为不连续,提高了合金的力学性能。当Sn质量分数为1．2％时,合金的力学性能最佳,合金拉伸断裂方式由解理断裂变为准解理断裂;随着Sn元素含量的继续增加,其力学性能又逐渐降低。     

工艺参数对压铸AM50镁合金力学性能的影响

研究了压铸工艺参数包括注射压力、铸型温度和冲头速度对AM50镁合金力学性能的影响.在适宜的工艺参数下,压铸AM50镁合金的室温抗拉强度、屈服强度以及伸长率分别可以达到238 MPa、122 MPa和13.6%.     

AM50镁合金点焊接头的性能与组织分析

采用交流电阻点焊焊接了AM50镁合金板材，分析了点焊接头的力学性能、显微组织和断口形貌。结果表明：接头的抗剪强度随着电极压力、焊接电流以及焊接时间的增大均为先逐渐增大，待达到最大值后．又开始逐渐减小；板材表面清理状态对接头的质量有很大影响，未经过清理的试件接头强度较低；机械打磨的试件总体焊接质量较好；采用化学清理的焊件，接头质量稳定，强度随焊接电流增大逐渐提高。点焊接头的金相组织主要由等轴晶构成。断口分析显示延性断裂特征。     

锶及固溶处理对AM50镁合金组织和高温力学性能的影响

研究了添加不同含量的锶(Sr)及固溶处理(T4)对AM50镁合金显微组织和高温(150℃)拉伸性能的影响。结果表明:当Sr加入量为0.7wt%和1.4wt%时,AM50合金中形成了层片状的Al4Sr新相,而Mg17Al12相被抑制形成,固溶处理使Al4Sr相由层片状转变为颗粒状。当Sr加入量为2.8wt%和3.5wt%时,AM50合金中形成了骨骼状的Sr5Al9新相,固溶处理使热稳定性较高的Sr5Al9相由骨骼状向层片状和颗粒状转变。加入Sr能细化晶粒并显著提高合金在150℃下的拉伸性能,固溶处理明显提高了AM50-2.8Sr和AM50-3.5Sr合金高温下的抗拉强度,但对AM50-0.7Sr和AM50-1.4Sr合金高温拉伸性能影响较小。     

Sn对AM60镁合金显微组织和力学性能的影响

研究了合金元素Sn对AM60镁合金显微组织和力学性能的影响。结果表明,在AM60镁合金中加入适量Sn后能有效改善合金的铸态组织,使粗大的树枝晶变得细小、弥散。在显微组织中出现了弥散分布的Mg2Sn增强颗粒,由于该相熔点高、硬度高和热稳定性好,可对基体起到有效强化作用,使得合金的力学性能得到改善。当Sn加入量过多时,合金的力学性能则会下降。     

热处理对AM50镁合金挤压管件力学性能的影响

着重研究了预镦粗、固溶和时效热处理对AM50镁合金挤压管材力学性能的影响，系统分析了在给定挤压比下几种处理对镁合金管材固态挤压力学性能的影响。结果表明：通过调整不同的处理方式，可大大改善管材的力学性能，对于挤压比λ=6的AM50镁合金挤压管材，经过热处理的性能Rm=273．6N／mm^2，Rp0.2=169．0N／mm^2，A=14．2％。     

Pb-Sn对压铸AZ81镁合金组织和力学性能的影响

向AZ81镁合金中分别加入0.5%Pb、0.5%Pb+0.5%Sn、0.5%Pb+1.0%Sn合金元素并压铸成型,研究了各成分合金的微观组织和室温、180℃力学性能。结果表明:AZ81-0.5Pb-1.0Sn中存在多边形Mg2Sn,主要分布在晶界;同时,Pb和Sn元素的加入在一定程度上减少了晶界上Mg17Al12的数量,有助于提高镁合金的耐中高温性能;室温下,压铸AZ81-0.5Pb-(0,0.5,1.0)Sn合金抗拉强度和屈服强度随着Sn含量的增加而提高,压铸AZ81-0.5Pb-1.0Sn的抗拉强度为211 MPa、屈服强度为150.5MPa;180℃下,随着Sn含量的增加,抗拉强度和屈服强度均提高,压铸AZ81-0.5Pb-1.0Sn抗拉强度值为200.5 MPa、屈服强度为145.2 MPa;添加元素Pb+Sn使压铸AZ81的180℃断裂机制由塑性断裂向脆性断裂转变。     

工艺参数对AM50A镁合金双控成形件组织和性能的影响(英文)

利用四因素四水平正交实验研究工艺参数对双控成形AM50A镁合金构件的力学性能和微观组织的影响。双控成形的参数变化曲线表明,锻造过程是在压射过程完成35 ms后启动的。这表明双控成形过程既包含高速充填过程又具有高压密实过程。与压铸相比,双控成形构件既具有好的表面质量又具有高的力学性能。这主要是由于双控成形构件具有细小、均匀且具有很少(或者没有)铸造缺陷的微观组织所致。与浇注温度、模具温度和锻造压力相比,压铸速度对构件的屈服强度、抗拉强度和伸长率有更大的影响。但是与压射速度、模具温度和锻造压力相比,浇注温度对构件的硬度有更大的影响。除模具温度之外,675°C的浇注温度、2.7 m/s的压射速度和4000kN的锻造压力是获得最高的屈服强度、抗拉强度、伸长率和硬度的工艺参数。而要获得最高的屈服强度、抗拉强度、伸长率和硬度的模具温度匹配顺序为:205、195、195和225°C。在压铸件的拉伸断口表面能够发现明显的显微缩松和微裂纹。双控成形构件的拉伸断口表面存在大量的韧窝,没有铸造缺陷。这种韧窝形貌的断口对于提高构件的力学性能非常有利。     

Microstructure and tensile properties of AM50A magnesium alloy prepared by recrystallisation and partial melting process

Prior to thixoextrusion, the microstructural evolution of semi-solid AM50A magnesium alloy prepared by the recrystallisation and partial remelting (RAP) route was investigated. The effect of compressive ratio on microstructure of semi-solid AM50A magnesium alloy was studied. Furthermore, tensile properties of thixoextruded components were determined. The results showed that the occurrence of recrystallised grains was closely associated with the location of the first liquid formed above the solidus. With prolonging holding time, deformed microstructure was penetrated, causing fragmentation, which resulted in the decrease of average grain size. Moreover, prolonging holding time was favorable for the improvement of the degree of spheroidization due to the increase in the amount of liquid. With the increase in compressive ratio, the size of solid grain decreased, the degree of spheroidization was improved during partial remelting, and the tensile properties of thixoextruded AM50A components were improved. The tensile properties for AM50A magnesium alloy thixoextruded from starting material produced by the RAP route were better than those of the same alloy produced by die-casting and thixomolding.     

Microstructure evolution and tensile properties of friction-stir-welded AM50 magnesium alloy

Friction stir welding(FSW) technique was utilized to weld cast AM50 magnesium alloy plates.The microstructures in the base metal(BM) and the weld joint were observed by optical microscopy.The mechanical properties were investigated by using hardness measurement and tensile test,and the fractographs were observed by scanning electron microscopy.The results show that the microstructure of the base material was characterized by bulk primaryαphase,α-matrix and intermetallic compoundβ(or Mg_(17)Al_(12)),and t...     

热处理对轧制AM50+xCa组织及力学性能的影响

研究了固溶、时效对轧制AM50＋xCa（x=0.1％,2％,质量分数）镁合金组织和力学性能的影响。结果表明：合金轧制后,随着固溶时间的增加,Mg17Al12相通过原子扩散弥散嘲溶到镁基体中;而Al2Ca相比较稳定,部分变细,逐渐断开并出现球化现象。随着时效时间的增加,Mg17Al12相以细粒状从过饱和的镁基体中析出;而Al2Ca相比较稳定,其数量和形状变化极小。固溶处理后,合金硬度和拉伸强度有所下降;时效处理后,合金硬度增加到峰值后下降,拉伸强度略有升高。固溶、时效处理肟轧制AM50和AM50＋1Ca镁合金的颦性有所增加;而轧制AMSO＋2Ca镁合金固溶后塑性有所增加,时效后塑性有所下降。     

挤压铸造压力对Mg-Al-Ca镁合金组织及力学性能的影响

利用金相显微镜、显微硬度计及拉伸试验机对不同压力挤压铸造Mg-Al-Ca合金的组织和性能进行了研究。结果表明,提高压力降低了挤压铸造合金中第二相的比例及其孔隙率。在30 MPa以下,随着压力的提高,合金的伸长率、抗拉强度、显微硬度和屈服强度均逐渐提高,在高压下挤压铸造合金的韧性较佳。     

Effects of Ce addition on microstructure,mechanical properties and corrosion resistance of as-cast AZ80 magnesium alloy

In this study, Ce was introduced into the AZ80 alloy and the effects of Ce addition on the microstructure, mechanical properties and corrosion resistance of the as-cast AZ80 magnesium alloy were investigated. The results show that the addition of Ce into the AZ80 alloy can not only refine the microstructure, but also result in the formation of the needle-like Al4Ce phase. These tiny Al4Ce phases are homogeneously distributed at grain boundaries and within grains. An appropriate Ce addition can also change the β-Mg17Al12 phase at the grain boundaries from continuous network to small island-like. At the same time, with the increase of Ce content from 0 to 2.0wt.%, the macro-hardness of the as-cast alloy is enhanced linearly, while impact toughness, tensile strength and elongation all firstly increase and then decrease. The AZ80 alloy containing 1.0wt.% Ce exhibits the optimal properties. Its macro-hardness, impact toughness, tensile strength and elongation are 61.90 HB, 15.50 J·cm^-2, 171.80 MPa and 3.35%, increase by 9.95%, 63%, 13.3% and 36.7%, respectively compared with the base alloy. In addition, Ce can enhance the corrosion resistance of the AZ80 magnesium alloy.     

Section thickness-dependent tensile properties of squeeze cast magnesium alloy AM60

The development of alternative casting processes is essential for the high demand of light weight magnesium components to be used in the automotive industry,which often contain different section thickn...