Sintering Behavior and Surface Microstructure of PbO-Rich PbNi1/3Nb2/3O3–PbTiO3–PbZrO3 Ceramics

The sintering behavior and surface microstructure of PbNi_1/3Nb_2/3O₃–PbTiO₃–PbZrO₃ (PNiNb-PT-PZ) ceramics were investigated. The PNiNb-PT-PZ ceramics with the stoichiometric composition and the addition of excess lead oxide (PbO-rich ceramics) were sintered by liquid-phase sintering in accordance with the solution-reprecipitation mechanism at temperatures below the melting point of PbO. The temperature at which the liquid phase forms fell to near the eutectic point of the PbO–Nb₂O₅ and the PbO–TiO₂ system (868°C) with the addition of 5 mol% PbO. As the calcination temperature influenced the sinterability of the stoichiometric PNiNb-PT-PZ ceramic, unreacted PbO was considered to be the source of the liquid phase in the sintering of the stoichiometric powder. The secondary phase was observed at the surface of PbO-rich ceramics and was suggested to be a liquid phase expelled from inside the ceramic. A sintering scheme of PNiNb-PT-PZ ceramics was proposed, and the high sinterability of PNiNb-PT-PZ ceramics was attributed to the low formation temperature of the liquid phase.     

Phases in the Binary Systems PbO—La2O3, Gd2O3, and Sm2O3

In the binary system PbO–La_zO₃ only one compound, 4PbO.La₂O₃, exists; it is flanked by two eutectics. The structure of the compound, although of lower symmetry, is intimately related to the C modification of the rare earths. Below 800° to 1000°C, metastable solid solutions are formed from oxide mixtures coprecipitated from mixed solutions of the nitrates, the cubic parameter a = 5.66 A, if extrapolated to pure La₂O₃, corresponding to half the a parameter of the C form of La₂O₃. The solid solutions existing between the compositions La₂O₃–2Pb0 and pure La₂O₃ have a cubic face–centered lattice and obey Vegard's rule. The systems of PbO with Sm₂O₃ and Gd₂O₈ are quite similar to that with La₂O₃. The compound Sm₂O₃.4Pb0 decomposes at 1000°C with evaporation of PbO; Sm₂O₃ remains in the B modification.     

Microstructures and Pyroelectric Properties of Multicomposition 0.9PbZrO3·xPbTiO3·(0.1−x)Pb(Zn1/3Nb2/3)O3 Ceramics

The microstructures and pyroelectric properties of multicomposition 0.9PbZrO₃· x PbTiO₃·(0.1− x )Pb(Zn_1/3Nb_2/3)O₃ (PZ–PT–PZN) ceramics were investigated. The PZ–PT–PZN ceramics with nearly theoretical density were prepared by spark plasma sintering at low temperature (800°C) for a very short time (10 min) from two original compositions with x = 0.025 and x = 0.050. The heat treatment was successfully used to control the diffusion between the different compositions in such ceramics. For ceramics heat-treated at 900°C, two pyroelectric peaks corresponding to the original compositions were observed. When the heat-treatment temperature was increased to 1200°C, these two pyroelectric peaks combined into one sharp pyroelectric peak, which corresponds to average composition. When the spark-plasma-sintered ceramics were heat-treated at 950°C, a high and stable pyroelectric coefficient (>100 nC·cm⁻²·K⁻¹) over a wide temperature range (23°–47°C) was obtained. It was found that the pyroelectric properties strongly depended on the microstructures.     

Investigation on the Microstructure and Dielectric Properties of BaTiO3–Nb2O5–Fe2O3 Materials Doped with La2O3

The influence of La₂O₃ doped on the microstructure and dielectric properties, including the phase structure, temperature dependence of permittivity, and the hysteresis loop of BaTiO₃–Nb₂O₅–Fe₂O₃ (BTNF) materials has been investigated in X-ray diffraction, SEM, and LCR analyzer, respectively. Experiments revealed that incorporation of proper content of La₂O₃ basically soluted in the lattice of BaTiO₃ and can control the grain-growth, reduce the dielectric loss of the BTNF materials. The development of microstructure promoted by the additives can result in the improvement of the dielectric constant. When the doping concentration of La₂O₃ was 3.846 wt%, the relative dielectric constant of the sample sintered at 1280°C only for 2 h could reach 4308, and improve the dielectric-temperature characteristics markedly. As a result, a novel Y5P can be achieved in the BTNF ceramics, which is very promising for practical use in Y5P multilayer ceramic capacitors.     

Energetics of La2O3–HfO2–SiO2 Glasses

A series of La₂O₃–HfO₂–SiO₂ glasses, approximately along the join 0.73SiO₂–0.27( x HfO₂–(1− x )La₂O₃), 0< x <0.3), was prepared using containerless processing techniques (aerodynamic levitation combined with laser heating in oxygen). The enthalpy of formation and enthalpy of vitrification at 25°C were obtained from drop solution calorimetry of these glasses and appropriate crystalline compounds in a molten lead borate (2PbO–B₂O₃) solvent at 702°C. The enthalpy of formation from crystalline oxides was exothermic and became less exothermic with increasing HfO₂ content. Heat contents were measured by transposed temperature drop calorimetry and depended linearly on the HfO₂ content. Differential scanning calorimetry showed that both the onset glass transition and the onset crystallization temperature of these glasses increased with increasing HfO₂ content. Upon slow cooling in air, the glasses crystallized to a mixture of baddeleyite, cristobalite, lanthanum disilicate, and hafnon.     

Crystalline Phases and YAG Laser-Induced Crystallization in Sm2O3–Bi2O3–B2O3 Glasses

The glass formation region, crystalline phases, second harmonic (SH) generation, and Nd:yttrium aluminum garnet (YAG) laser-induced crystallization in the Sm₂O₃–Bi₂O₃–B₂O₃ system were clarified. The crystalline phases of Bi₄B₂O₉, Bi₃B₅O₁₂, BiBO₃, Sm _x Bi_{1− x} BO₃, and SmB₃O₆ were formed through the usual crystallization in an electric furnace. The crystallized glasses consisting of BiBO₃ and Sm _x Bi_{1− x} BO₃ showed SH generations. The formation of the nonlinear optical BiB₃O₆ phase was not confirmed. The formation (writing) region of crystal lines consisting of Sm _x Bi_{1− x} BO₃ by YAG laser irradiation was determined, in which Sm₂O₃ contents were∼10 mol%. The present study demonstrates that Sm₂O₃–Bi₂O₃–B₂O₃ glasses are promising materials for optical functional applications.     

Phase Relationships in the Si3N4–SiO2–Lu2O3 System

Phase relationships in the Si₃N₄–SiO₂–Lu₂O₃ system were investigated at 1850°C in 1 MPa N₂. Only J-phase, Lu₄Si₂O₇N₂ (monoclinic, space group P 2₁/ c , a = 0.74235(8) nm, b = 1.02649(10) nm, c = 1.06595(12) nm, and β= 109.793(6)°) exists as a lutetium silicon oxynitride phase in the Si₃N₄–SiO₂–Lu₂O₃ system. The Si₃N₄/Lu₂O₃ ratio is 1, corresponding to the M-phase composition, resulted in a mixture of Lu–J-phase, β-Si₃N₄, and a new phase of Lu₃Si₅ON₉, having orthorhombic symmetry, space group Pbcm (No. 57), with a = 0.49361(5) nm, b = 1.60622(16) nm, and c = 1.05143(11) nm. The new phase is best represented in the new Si₃N₄–LuN–Lu₂O₃ system. The phase diagram suggests that Lu₄Si₂O₇N₂ is an excellent grain-boundary phase of silicon nitride ceramics for high-temperature applications.     

Ferroelectric Properties of Pb(Zn1/3Nb2/3)O3–PbTiO3–RNbO3(R=Na, K) Ceramics

We investigate the ferroelectric properties of Pb(Zn_1/3Nb_2/3)O₃–PbTiO₃(PZN–PT)-based ceramics, which are stabilized by adding a small amount of NaNbO₃ (NN) and KNbO₃ (KN). As the content of alkali niobate increased, the ferroelectric properties of Pb(Zn_1/3Nb_2/3)O₃–PbTiO₃–RNbO₃ (PZN–PT–RN; R=Na, K) became softer, which was more pronounced in PZN–PT–KN. The difference in the piezoelectric properties between PZN–PT–KN and PZN–PT–NN was explained by the cation size effect. Because the ionic size of Na is smaller than that of K, the Na ion can retain the ferroelectricity of the solid solution more effectively. The field-induced strain of 85PZN–5PT–10NN under 10 kV/cm was as high as 0.1%. Also, the addition of NN increased the tunability of dielectric constant significantly. At a composition of 85PZN–5PT–20NN, the tunability was 90% and no hysteresis was observed. In contrast to RN, the increase in the content of PT caused the transition from relaxor to normal ferroelectrics, which were accompanied by the structural change from the rhombohedral to tetragonal phase.     

Microstructure and Dielectric Properties of a LaAlO3–TiO2 Diffusion Couple

Near-field scanning microwave microscopy was applied to investigate the dielectric properties and microstructure in a polycrystalline LaAlO₃–TiO₂ diffusion couple, which included three regions containing different phases and microstructures. Relatively low (La₂Ti₄Al₁₈O₃₈), high (α-La_2/3TiO₃), and intermediate (La₄Ti₉O₂₄) dielectric constant phases were distinguished at the inter-diffusion interface in optical, backscattered electron scanning electron microscopy, and scanning microwave microscopy (SMM) images. The relative ranking of dielectric constants based on SMM examination was as follows: TiO₂>α-La_2/3TiO₃>La₄Ti₉O₂₄>LaAlO₃>La₂Ti₄Al₁₈O₃₈. La_2/3TiO₃ and LaAlO₃ will form solid solutions in the LaAlO₃-rich region. The reaction paths leading to phase development are discussed.     

Effect of Li2O and PbO Additions on Abnormal Grain Growth in the Pb(Mg1/3Nb2/3)O3–35 mol% PbTiO3 System

Abnormal grain growth in Pb(Mg_1/3Nb_2/3)O₃–35 mol% PbTiO₃ (PMN-35PT) ceramics doped with Li₂O and PbO has been investigated. Replacing the PbO dopant with up to 2 mol% Li₂O caused an increase in the number of abnormal grains. For the composition containing 2 mol% Li₂O and 6 mol% PbO, the amount of abnormal grain growth decreased with increasing sintering temperature. Single crystals of ∼6 mm × 6 mm × 2 mm thickness were grown from the 2 mol% Li₂O, 6 mol% PbO-containing composition via the templated grain growth method. Grain growth behavior with temperature is explained in terms of the effect of Li₂O on interface-reaction-controlled grain growth and the critical driving force.     

Phase Relations In The Pseudo-Ternary System La2O3–SrO–Fe2O3

The phase relations in the pseudo-ternary system La₂O₃–SrO–Fe₂O₃ have been investigated in air. Isothermal sections at 1100° and 1300°C are presented based on X-ray diffraction and thermal analysis of annealed samples. Extended solid solubility was observed for the compounds Sr _{n +1− v} La _v Fe _n O_{3 n +1−δ} ( n =1, 2, 3, and ∞) and Sr_{1− x} La _x Fe₁₂O₁₉, while only limited solubility of La in Sr_{4− z} La _z Fe₆O_13±δ was observed. At high Fe₂O₃ content, a liquid with low La₂O₃ content was stable at 1300°C.     

Single-Calcination Synthesis of Pyrochlore-Free 0.9Pb(Mg1/3Nb2/3)O3–0.1PbTiO3 and Pb(Mg1/3Nb2/3)O3 Ceramics Using a Coating Method

A coating approach for synthesizing 0.9Pb(Mg_1/3Nb_2/3)O₃–0.1PbTiO₃ (0.9PMN–0.1PT) and PMN using a single calcination step was demonstrated. The pyrochlore phase was prevented by coating Mg(OH)₂ on Nb₂O₅ particles. Coating of Mg(OH)₂ on Nb₂O₅ was done by precipitating Mg(OH)₂ in an aqueous Nb₂O₅ suspension at pH 10. The coating was confirmed using optical micrographs and zeta-potential measurements. A single calcination treatment of the Mg(OH)₂-coated Nb₂O₅ particles mixed with appropriate amounts of PbO and PbTiO₃ powders at 900°C for 2 h produced pyrochlore-free perovskite 0.9PMN–0.1PT and PMN powders. The elimination of the pyrochlore phase was attributed to the separation of PbO and Nb₂O₅ by the Mg(OH)₂ coating. The Mg(OH)₂ coating on the Nb₂O₅ improved the mixing of Mg(OH)₂ and Nb₂O₅ and decreased the temperature for complete columbite conversion to ∼850°C. The pyrochlore-free perovskite 0.9PMN–0.1PT powders were sintered to 97% density at 1150°C. The sintered 0.9PMN–0.1PT ceramics exhibited a dielectric constant maximum of ∼24 660 at 45°C at a frequency of 1 kHz.     

Effect of Additives on the Electromechanical Properties of Pb(Zr,Ti)O3–Pb(Y2/3W1/3)O3 Ceramics

Dielectric and piezoelectric properties of 0.02Pb(Y_2/3W_1/3)O₃ 0.98Pb(Zr0.52Ti0.48)O3 ceramics doped with additives (Nb₂O₅, La₂O₃, MnO₂, and Fe₂O₃) were investigated. The grain sizes of these ceramics decreased with increasing amounts of additives. For additions of MnO₂ and Fe₂O₃, dielectric losses decreased, while for Nb₂O₅ and La₂O₃, these values increased. The maximum values of the mechanical quality factor Q_m were found to be 956 and 975 for additions of 0.9 wt% Fe₂O₃ and 0.7 wt% MnO₂, respectively, but donor dopants (Nb₂O₅ and La₂O₃) did not change the values of Q_m . On the other hand, the piezoelectric constant d₃₃ and the electromechanical coupling factor k_p decreased with additions of MnO₂ and Fe₂O₃, but improved with additions of Nb₂O₅ and La₂O₃.     

Sintering and Crystallization of CaO–Al2O3–ZrO2–SiO2 Glasses Containing Different Amount of Al2O3

In this work several complementary techniques have been employed to carefully characterize the sintering and crystallization behavior of CaO–Al₂O₃–ZrO₂–SiO₂ glass powder compacts after different heat treatments. The research started from a new base glass 33.69 CaO–1.00 Al₂O₃–7.68 ZrO₂–55.43SiO₂ (mol%) to which 5 and 10 mol% Al₂O₃ were added. The glasses with higher amounts of alumina sintered at higher temperatures (953°C [lower amount] vs. 987°C [higher amount]). A combination of the linear shrinkage and viscosity data allowed to easily find the viscosity values corresponding to the beginning and the end of the sintering process. Anorthite and wollastonite crystals formed in the sintered samples, especially at lower temperatures. At higher temperatures, a new crystalline phase containing ZrO₂ (2CaO·4SiO₂·ZrO₂) appeared in all studied specimens.     

Fabrication and Characterization of ZrB2-Based Ceramic Using Synthesized ZrB2–LaB6 Powder

ZrB₂–LaB₆ powder was obtained by reactive synthesis using ZrO₂, La₂O₃, B₄C, and carbon powders. Then ZrB₂–20 vol% SiC–10 vol% LaB₆ (ZSL) ceramics were prepared from commercially available SiC and the synthesized ZrB₂–LaB₆ powder via hot pressing at 2000°C. The phase composition, microstructure, and mechanical properties were characterized. Results showed that both LaB₆ and SiC were uniformly distributed in the ZrB₂ matrix. The hardness and bending strength of ZSL were 17.06±0.52 GPa and 505.8±17.9 MPa, respectively. Fracture toughness was 5.7±0.39 MPa·m^1/2, which is significantly higher than that reported for ZrB₂–20 vol% SiC ceramics, due to enhanced crack deflection and crack bridging near SiC particles.     

Sintering and Microwave Dielectric Properties of the LiNb0.63Ti0.4625O3 Ceramics with the B2O3–SiO2 Liquid-Phase Additives

The effect of B₂O₃–SiO₂ liquid-phase additives on the sintering, microstructure, and microwave dielectric properties of LiNb_0.63Ti_0.4625O₃ ceramics was investigated. It was found that the sintering temperature could be lowered easily, and the densification and dielectric properties of LiNb_0.63Ti_0.4625O₃ ceramics could be greatly improved by adding a small amount of B₂O₃–SiO₂ solution additives. No secondary phase was observed for the ceramics with B₂O₃–SiO₂ additives. With the addition of 0.10 wt% B₂O₃–SiO₂, the ceramics sintered at 900°C showed favorable microwave dielectric properties with ɛ_r=71.7, Q × f =4950 GHz, and τ_f=−2.1 ppm/°C. The energy dispersive spectra analysis showed an excellent co-firing interfacial behavior between the LiNb_0.63Ti_0.4625O₃ ceramic and the Ag electrode. It indicated that LiNb_0.63Ti_0.4625O₃ ceramics with B₂O₃–SiO₂ solution additives have a number of potential applications on passive integrated devices based on the low-temperature co-fired ceramics technology.     

30 kbar Phase Equilibria of the La2O3–SrO–CuO System at 950°C

Phase equilibria of the La₂O₃–SrO–CuO system have been determined at 950°C at 30 kbar (3 GPa). Stable phases at the apexes of the ternary phase diagram are CuO, La₂O₃, and SrO. Stable intermediate phases are La₂, CuO₄ and La₂Cu₂O₅ in the LaO_1.5–CuO binary and Sr₂CuO₃, SrCuO₂, and Sr₁₄Cu₂₄O₄₁ in the CuO–SrO binary. The La_{2– x} Sr _x -CuO_4–δ solid solution is stable for 0.00 is ≤ x ≤ 1.29, the La_{2– x} Sr_{1+ x} Cu₂O_6+δ solid solution is stable for 0.03 ≤ x ≤0.20, the La_{2– x} Sr _x Cu₂O_5–δ solid solution is stable for 0.00 ≤ x ≤1.08, and the La _x Sr_{14– x} Cu₂₄O₄₁ solid solution is stable for 0.00 ≤ x ≤ 6.15. The 30 kbar phase diagram differs from the 1 atm (0.1 MPa) and 10 kbar (1 GPa) results principally in the absence of La_{1– x} Sr_{2+ x} Cu₂O_5.5+δ as a stable phase and the extended range of the La_{2– x} Sr _x Cu₂O_5–δ solid solution at 30 kbar.     

SiO2–PbO–CaO–ZrO2–TiO2–(B2O3–K2O), A New Zirconolite Glass–Ceramic System: Crystallization Behavior and Microstructure Evaluation

Zirconolite (CaZrTi₂O₇) is a mineral that has a high containment capacity for actinides and lanthanides and is considered to be a good candidate for the immobilization of radioactive wastes. The glass–ceramic technique seems to be a very suitable and convenient method to produce zirconolite crystals by precipitating them in a specific glass matrix. In this study, development of a new zirconolite-based glass–ceramic belonging to SiO₂–PbO–CaO–ZrO₂–TiO₂–(B₂O₃–K₂O) system was investigated. The presence of PbO, together with B₂O₃ and K₂O, allowed the preparation of a X-ray diffraction (XRD) amorphous glass with a relatively high concentration of ZrO₂ and TiO₂, which was successfully converted to a glass–ceramic containing 34 wt% of zirconolite after heating at 770°C for 4 h. Differential thermal analysis, XRD, scanning electron microscope, and energy dispersive X-ray spectroscopy were used to determine the crystallization conditions, identify the crystallized phases, determine their compositions and quantities and observe and analyze the microstructures. The zirconolite crystals showed a platelet morphology with a monoclinic structure characterized by a =1.246 nm, b =0.7193 nm, c =1.128 nm, and β=100.508°.     

Physical Properties and Structure of rf-Sputtered Amorphous Films in the System Al2O3–Y2O3

Amorphous films in the system Al₂O₃–Y₂O₃ were prepared by the rf sputtering method in the range of 0–76 mol% Y₂O₃, and their density, refractive index, and elastic constants were measured. All of the physical properties of the amorphous Al₂O₃–Y₂O₃ films had a similar compositional dependence; that is, they increased continuously, but not linearly with increasing Y₂O₃ content. To confirm the coordination states of aluminum and yttrium ions in the amorphous Al₂O₃–Y₂O₃ films, the Al K α X-ray emission spectra and the X-ray absorption near edge structures (XANES) were measured. The average coordination number of aluminum ions in the amorphous films containing up to about 40 mol% Y₂O₃ content was 5, that is a mixture of 4-fold- and 6-fold-coordinated states. In the region of more than about 50 mol% Y₂O₃, the fraction of the 6-fold-coordinated aluminum ions increased with increasing Y₂O₃ content, while the results led to the conclusion that the coordination number of yttrium ions was always 6, regardless of composition. These results indicate that, in amorphous films in the system Al₂O₃–Y₂O₃, the change of the coordination state of aluminum ions has an important effect on physical properties.     

Influence of the Y2O3 Content and Temperature on the Mechanical Properties of Melt-Grown Al2O3–ZrO2 Eutectics

The effect of Y₂O₃ content on the flexure strength of melt-grown Al₂O₃–ZrO₂ eutectics was studied in a temperature range of 25°–1427°C. The processing conditions were carefully controlled to obtain a constant microstructure independent of Y₂O₃ content. The rod microstructure was made up of alternating bands of fine and coarse dispersions of irregular ZrO₂ platelets oriented along the growth axis and embedded in the continuous Al₂O₃ matrix. The highest flexure strength at ambient temperature was found in the material with 3 mol% Y₂O₃ in relation to ZrO₂(Y₂O₃). Higher Y₂O₃ content did not substantially modify the mechanical response; however, materials with 0.5 mol% presented a significant degradation in the flexure strength because of the presence of large defects. They were nucleated at the Al₂O₃–ZrO₂ interface during the martensitic transformation of ZrO₂ on cooling and propagated into the Al₂O₃ matrix driven by the tensile residual stresses generated by the transformation. The material with 3 mol% Y₂O₃ retained 80% of the flexure strength at 1427°C, whereas the mechanical properties of the eutectic with 0.5 mol% Y₂O₃ dropped rapidly with temperature as a result of extensive microcracking.