光学玻璃的激光微结构化砂轮精密磨削

为了降低大磨粒金刚石砂轮磨削光学玻璃时的亚表层损伤,利用纳秒脉冲激光对金刚石砂轮进行了表面微结构化加工,并采用该砂轮研究了光学玻璃的精密磨削加工。首先,计算了金刚石磨粒在纳秒脉冲激光辐射下的烧蚀阈值和激光束腰半径;然后,分析了纳秒脉冲激光在金刚石磨粒上加工的微结构形貌以及微结构化过程中的热损伤;最后,采用微结构化大磨粒金刚石砂轮进行光学玻璃的磨削实验,并分析了亚表层的损伤情况。实验结果表明:金刚石磨粒在纳秒脉冲激光辐射下的烧蚀阈值为0.89J/cm,激光束腰半径为17.16μm。在粒度为150μm的大磨粒电镀金刚石砂轮上可以实现结构尺寸为20μm的微结构表面加工。与传统金刚石砂轮相比,微结构化砂轮磨削后的光学玻璃亚表层损伤深度降低了40%,达到了降低光学玻璃磨削亚表层损伤的目的。     

Wear of the blade diamond tools in truing vitreous bond grinding wheels: Part II. Truing and grinding forces and wear mechanism

Truing and grinding forces and the wear mechanism of particle and rod diamond blade tools used to generate precise and intricate forms on rotating vitreous bond silicon carbide grinding wheels are presented. A Hall effect sensor was used to measure the change of grinding spindle power during truing and grinding. A signal processing procedure was developed to identify individual truing passes and to extract the average, peak-to-valley, and standard deviation of the variation of truing force for each pass. The truing force data and SEM micrographs of worn surfaces on blade tools reveal micro- and macro-fracturing of the diamond. The attritious and erosion wear of the diamond rod and particle, erosion of the metal bond, and pulling-out of the diamond particle are also identified. Grinding force data shows that, for the same truing parameters, a wheel trued by the rod diamond blade tool has higher grinding forces than one trued by a particle diamond blade tool.     

Deformation analysis of micro/nano indentation and diamond grinding on optical glasses

The previous research of precision grinding optical glasses with electrolytic in process dressing (ELID) technology mainly concentrated on the action of ELID and machining parameters when grinding,whic...     

Wear of the blade diamond tools in truing vitreous bond grinding wheels: Part I. Wear measurement and results

The wear of stationary blade diamond tools used to generate a precise and intricate form on the vitreous bond grinding wheel is presented. Two types of blade tools made of rod and particle diamond were used. A method to measure the wear of the blade diamond tool in the μm-scale range using the size difference of two parts ground before and after truing was introduced. Two sets of experiments with four truing feeds and four tool traverse speeds across the grinding wheel were conducted on the rod and particle blade diamond tools, respectively. Experimental results showed the wear rate of blade diamond tools was improved at higher truing feeds and traverse speeds due to the brittle fracture of the abrasive and vitreous bond.     

Thermal friction problem and its development: Part 2. The role of heat phenomena in fracture of tooth wheels of cylindrical involute gears of real dimensions

The local pattern of initial of fracture of machine parts is discussed and the practical significance of determination of the zone of manifestation is highlighted. The temperature is considered the main factor in the process of improvement of the thermal friction problem governing operation of a heavily stressed contact. The results of calculation of brakes with the method of thermal dynamics of friction and wear are demonstrated.