Theoretical analysis and optimization of a hybrid CO2 transcritical mechanical compression – ejector cooling cycle

The paper provides the results of a design-theoretical study of a hybrid carbon dioxide (CO₂) transcritical mechanical compression – ejector cooling cycle. The hybrid cooling cycle is a combination of a CO₂ transcritical mechanical compression refrigeration machine (MCRM) powered by electricity, and an ejector cooling machine (ECM) driven by heat rejected from the CO₂ cooling cycle. Refrigerants R245ca, R601b (neopentane) and R717 (ammonia) are investigated as the working fluids of ECM in the present study. A method to determine the optimal design parameters and performance of the hybrid cooling cycle is presented. It is shown, that efficiency growth of the transcritical CO₂ cooling cycle due to ejector cooling cycle use is higher as evaporating temperatures are lower.     

Application of waste heat powered absorption refrigeration system to the LNG recovery process

The recovery process of the liquefied natural gas requires low temperature cooling, which is typically provided by the vapor compression refrigeration systems. The usage of an absorption refrigeration system powered by waste heat from the electric power generating gas turbine could provide the necessary cooling at reduced overall energy consumption. In this study, a potential replacement of propane chillers with absorption refrigeration systems was theoretically analyzed. From the analysis, it was found that recovering waste heat from a 9 megawatts (MW) electricity generation process could provide 5.2 MW waste heat produced additional cooling to the LNG plant and save 1.9 MW of electricity consumption. Application of the integrated cooling, heating, and power is an excellent energy saving option for the oil and gas industry.     

Optimisation of a desiccant cooling system design with indirect evaporative cooler

Solar desiccant-based air-conditioning has the potential to significantly reduce cost and/or greenhouse gas emissions associated with cooling of buildings. Parasitic energy consumption for the operation of supply fans has been identified as a major hindrance to achieving these savings. The cooling performance is governed by the trade-off between supplying larger flow-rates of cool air or lower flow-rates of cold air. The performance of a combined solid desiccant-indirect evaporative cooler system is analysed by solving the heat and mass transfer equations for both components simultaneously. Focus is placed on varying the desiccant wheel supply/regeneration and indirect cooler secondary/primary air-flow ratios. Results show that for an ambient reference condition, and 70 °C regeneration temperature, a supply/regeneration flow ratio of 0.67 and an indirect cooler secondary/primary flow ratio of 0.3 gives the best performance with COP_e > 20. The proposed cooling system thus has potential to achieve substantial energy and greenhouse gas emission savings.     

Experimental study on a two-stage rotary desiccant cooling system

The objectives of this study were to evaluate the performance of a novel two-stage rotary desiccant cooling (TSRDC) system and to obtain useful data and experiences for practical application. Newly developed compound desiccant (silica gel–haloids) was adopted in the system. An experimental set-up was built and used to test the system performance under three typical environmental conditions. System performances were evaluated in terms of moisture removal D and thermal coefficient of performance COP_th. It has found that the required regeneration temperature of TSRDC system is low and COP_th of the system is high. Regeneration temperatures from 65 °C to 80 °C, 65 °C to 75 °C and 80 °C to 90 °C were recommended for each environmental condition. In addition, the effects of some important operating parameters, such as inlet temperature and humidity ratio of process and regeneration air, on system performance were also investigated in this study.     

Experimental investigation and analysis of composite silica-gel coated fin-tube heat exchangers

Desiccant coated heat exchanger provides a promising option for desiccant cooling system, since it can handle sensible load and latent load simultaneously within one component. It is fabricated by coating desiccant material on the surface of conventional fin-tube heat exchanger. In order to enhance the performance of conventional silica gel coated heat exchanger (SGCHE), a novel composite silica gel coated heat exchanger (CCHE) is proposed and fabricated. An experimental setup is built to test and compare the dynamic performance of SGCHE and CCHE. Influences of main operation parameters including water temperatures and inlet air conditions on system performance are analyzed in terms of average dehumidification capacity (D_avg) and thermal coefficient of performance (COP_th). Optimization of cycle switch modes is also discussed. Experimental results show that CCHE has better dehumidification performance compared with SGCHE. In addition, pre-cooling before dehumidification process is found to be advantageous to both D_avg and COP_th.     

Development of an ejector cooling system with thermal pumping effect

This paper presents a feasibility study of an ejector cooling system (ECS) that utilizes a multi-function generator (MFG) to eliminate the mechanical pump. The MFG serves as both a pump and a vapor generator. The MFG is designed based on the pressure equilibration between high and low pressures through heating and cooling process. In this design, an ECS that contains no moving components and is entirely powered by heat can be practicable. A prototype using refrigerant R141b as working fluid was constructed and tested in the present study. The experimental results showed that the system coefficient of performance (COP_o) was 0.218 and the cooling capacity was 0.786 kW at generating temperature (T_G) 90 °C, condensing temperature (T_C) 32.4 °C and evaporating temperature (T_E) 8.2 °C. While taking into account the extra heat needed for the MFG operation, the total coefficient of performance (COP_t) is 0.185. It is shown that a continuous operation for the generation of cooling effect in an ECS with MFG can be achieved. This cooling machine can be very reliable since there is no moving part.     

Investigation of a mixed effect absorption chiller powered by jacket water and exhaust gas waste heat of internal combustion engine

CCHP (combined cooling heating and power) system based on ICE (internal combustion engine) has been widely used. A key issue is to efficiently recover the jacket water and exhaust gas waste heat for refrigeration. In this work, a mixed effect absorption chiller (AC), which couples single effect and double effect processes together, is investigated to recover these two kinds of waste heat simultaneously. The high pressure generator is powered by exhaust gas while one low pressure generator is powered by jacket water waste heat. Thermodynamic characteristics and off-design performance are simulated. Considering thermodynamic constraints, the start point temperature in low pressure generator should be 77°Cor lower. For a 16 kW ICE, the cooling output can reach 34.4 kW with COP of 0.96 and exergy efficiency of 0.186. Comparing with double effect or single effect AC, it can make a better use of different waste heat in CCHP system.     

A novel ejector-absorption combined refrigeration cycle

This paper presents a novel ejector-absorption combined refrigeration cycle. When the temperature of the heat source is high enough, this cycle will work as a double-effect cycle. If the temperature of the heat source is lower than required temperature of heat source used to drive conventional double-effect absorption refrigeration cycle but much higher than required temperature of heat source used to drive conventional single-effect absorption refrigeration cycle, the COP of new cycle will also be higher than that of conventional single-effect absorption refrigeration cycle. Simulation results show that the COP of the cycle is 30% higher than that of the conventional single-effect absorption refrigeration cycle at some working conditions even in the later case.     

The natural fluid nitrous oxide—an option as substitute for low temperature synthetic refrigerants

A theoretical investigation was performed concerning the coefficient of performance (COP) of cascade refrigerating systems using N₂O as refrigerant for the low temperature cascade stage and various natural refrigerants like ammonia, propane, propene, carbon dioxide and nitrous oxide itself for the high temperature stage. The basis of the comparison was a conventional R23/R134a-cascade refrigerating system for heat rejection temperatures of +55, +35 and +25 °C for air cooling, cooling tower water cooling and city water cooling, respectively. It can be stated that such an application of N₂O at the primary stage and ammonia or hydrocarbons as refrigerants at the secondary stage in refrigerating systems achieves similar COP-values compared to the R23/R134a-cascade refrigerating system, whereas CO₂ and N₂O in a transcritical cycle in general perform worse.An application of N₂O in a two-stage compression cycle with interstage injection and city water cooling at low and high interstage temperatures has a nearly equal COP as a conventional R23/R134a-cascade refrigerating system and is an interesting alternative for small laboratory refrigerating systems.     

Cellulose-pad water cooling system with cold storage

The present study develops a cooling system using water as the working medium which is cooled at night by cellulose-pad cooling tower (CWCT) and stored for cooling application at daytime. That is, it utilizes the natural energy drawn from diurnal ambient air temperature difference. A cooling system was built and tested. It is found that the coefficient of performance of CWCT for heat dissipation of water at night, COP_nt, is between 3.8 and 11 and varies linearly with the evaporation temperature glide D_G (difference between cold water temperature in the storage tank and wet-bulb temperature of ambient air). The COP for room cooling at daytime run with air cooler in a room, COP_day, is between 8.8 and 12.6. For day cycle operation, the measured overall cooling COP_o is 5.1. COP_o is expected to reach 9.4 at room temperature 45 °C.     

Critical analysis of a biogas powered absorption system for climate change mitigation

The importance of biogas as a renewable alternative is being studied because of an increase in the cost of conventional fuels. The present article suggests a numerical study of a biogas powered NH₃–H₂O absorption refrigeration system where biogas is used to heat the water which serves as an energy input to generator of an absorption system. A computational model has been developed for the analysis which involves the determination of effect of generator temperature on various performance parameters, i.e., exergy losses in the different components, COP_cooling, COP_heating and the exergy efficiency. The results indicate that COP_cooling and COP_heating lies in the range of 0.159–0.33 and 1.16–1.33, respectively, whereas exergetic efficiency lies in the range of 0.29–0.80 for the same variation in generator temperature ranging from 50 to 70 °C. The highest exergy loss is found in the generator while the lowest is found in the condenser and it is also found that with an increase in the evaporator as well as absorber and condenser temperature, the COP increases and decreases, respectively. The effect of ambient temperature on exergy loss in the different components is also studied. Exergy analysis is an excellent tool to pin point the losses in the system due to irreversibility which are the basis for the further improvement in the system components.     

Experimental study of a miniature vapor compression refrigeration system with two heat sink evaporators connected in series or in parallel

A miniature vapor compression refrigeration system included two heat sinks connected in series (indicated as series system) or in parallel (indicated as parallel system) was built. The performance of the series system was studied and compared with that of the parallel system. The results indicate that the largest cooling capacity of the two systems is about 160 W and the optimal refrigerant charge is about 0.6 M_total in the miniature vapor compress refrigeration (VCR) system. There is no relation between the optimal refrigerant charge and the arrangement of the heat sinks. The coefficient of performance (COP) of the series system ranged from 1.81 to 3.22, while the COP of the parallel system was in the range of 1.51–2.92 under the cooling capacity of 100 W. The cooling of the heat sink 2 lag behind that of the heat sink 1 in the serial system, while the refrigerant is difficult to equally distribute in the parallel system.     

Investigation the effects of different heat inputs supplied to the generator on the energy performance in diffusion absorption refrigeration systems

This study aims to investigate experimentally the effects of three different heat inputs supplied to generator on the energy performance of the diffusion absorption refrigeration system. To achieve this goal, a conventional diffusion absorption refrigeration system, in which electrical resistance as heat input is employed, is taken a model, which is experimentally scrutinized under different heat inputs, 62, 80 and 115 W, but at the same ambient temperatures and the same filling rate of three-component working fluid. In the analyses, the energy losses rejected to ambient from rectifier, condenser, absorber, solution heat exchanger as well as other components such as solution tank and pipes, the energy gain by evaporator and also energy performance is investigated. While the highest energy performance is calculated for DAR-62 W system as 0.36, the lowest energy performance is calculated for DAR-115 W system as 0.30.     

Experimental evaluation of a CO2 transcritical refrigeration plant with dedicated mechanical subcooling

CO₂ transcritical refrigeration cycles require optimization to reach the performance of conventional solutions at high ambient temperatures. Theoretical studies demonstrated that the combination of a transcritical cycle with a mechanical subcooling cycle improves its performance; however, any experimentation with CO₂ has been found. This work presents the energy improvements of the use of a mechanical subcooling cycle in combination with a CO₂ transcritical refrigeration plant, experimentally. It tested the combination of a R1234yf single-stage refrigeration cycle with a semihermetic compressor for the mechanical subcooling cycle, with a single-stage CO₂ transcritical refrigeration plant with a semihermetic compressor. The combination is evaluated at two evaporating levels of the CO₂ cycle (0 and −10 °C) and three heat rejection temperatures (24, 30 and 40 °C). The optimum operating conditions and capacity and COP improvements are analysed with maximum increments on capacity of 55.7% and 30.3% on COP.     

Design-theoretical study of cascade CO2 sub-critical mechanical compression/butane ejector cooling cycle

In this paper an innovative micro-trigeneration system composed of a cogeneration system and a cascade refrigeration cycle is proposed. The cogeneration system is a combined heat and power system for electricity generation and heat production. The cascade refrigeration cycle is the combination of a CO₂ mechanical compression refrigerating machine (MCRM), powered by generated electricity, and an ejector cooling machine (ECM), driven by waste heat and using refrigerant R600. Effect of the cycle operating conditions on ejector and ejector cycle performances is studied. Optimal geometry of the ejector and performance characteristics of ECM are determined at wide range of the operating conditions. The paper also describes a theoretical analysis of the CO₂ sub-critical cycle and shows the effect of the MCRM evaporating temperature on the cascade system performance. The obtained data provide necessary information to design a small-scale cascade system with cooling capacity of 10 kW for application in micro-trigeneration systems.     

Experimental study on cooling performance of air conditioning system with dual independent evaporative condenser

Evaporative condenser is an energy efficient and environmentally friendly air conditioning equipment. This paper proposed an air conditioning system using dual independent evaporative condenser and investigated the cooling performance. Many factors, such as evaporator water inlet temperature, compressor frequency, air dry-bulb temperature, air velocity and water spray rate, which influenced the cooling performances of air conditioning system with evaporative condenser have been investigated. The results indicated that cooling capacity and coefficient of performance (COP) increased significantly with the increasing of evaporator water inlet temperature (12–25 °C), the air velocity (2.05–3.97 m s⁻¹) and the water spray rate (0.03–0.05 kg m⁻¹ s). However, COP decreased with the increasing ambient air dry-bulb temperature (31.2–35.1 °C) and the compressor frequency (50–90 Hz). Furthermore, the heat transfer coefficient (K₀) was 232–409 W m⁻² K⁻¹ in different air velocity and water spray rate.     

Modelling commercial refrigeration systems coupled with water storage to improve energy efficiency and perform heat recovery

A basic CO₂ transcritical/subcritical commercial refrigeration system is considered, applied to cold rooms and display cabinets in a supermarket. Subcooling of the refrigerant or heat recovery from condensation can be performed, taking advantage of a large fire prevention water tank. The whole refrigeration system is modelled in a TRNSYS environment, taking into account the hourly weather data and calculating the hourly cooling load demand from display cabinets and cold rooms equipment. New types have been written to describe display cabinets and cold rooms, CO₂ refrigerating units and a particular water store.Simulations consider a simple double compression cycle with liquid receiver, and other options among which an auxiliary compressor. Results show that CO₂ plants are feasible and energetically acceptable in mild climates, provided that improvements to standard cycle are adopted. Furthermore, heat recovery can be effectively performed through the employment of a heat storage.     

A year-round dynamic simulation of a solar-driven ejector refrigeration system with iso-butane as a refrigerant

In this paper, the performance of the solar-driven ejector refrigeration system with iso-butane (R600a) as the refrigerant is studied. The effects that both the operating conditions and the solar collector types have on the system's performance are also examined by dynamic simulation. The TRNSYS and EES simulation tools are used to model and analyze the performance of a solar-driven ejector refrigeration system. The whole system is modelled under the TRNSYS environment, but the model of the ejector refrigeration subsystem is developed in the Engineering Equations Solver (EES) program. A solar fraction of 75% is obtained when using the evacuated tube solar collector. In the very hot environment, the system requires relatively high generator temperature, thus a flat plate solar collector is not economically competitive because the high amount of auxiliary heat needed to boost up the generator temperature. The results from the simulation indicate that an efficient ejector system can only work in a region with decent solar radiation and where a sufficiently low condenser temperature can be kept. The average yearly system thermal ratio (STR) is about 0.22, the COP of the cooling subsystem is about 0.48, and the solar collector efficiency is about 0.47 at T_e 15 °C, T_c 5 °C above the ambient temperature, evacuated collector area 50 m² and hot storage tank volume 2 m³.     

Energy improvements of CO2 transcritical refrigeration cycles using dedicated mechanical subcooling

In this work the possibilities of enhancing the energy performance of CO₂ transcritical refrigeration systems using a dedicated mechanical subcooling cycle are analysed theoretically. Using simplified models of the cycles, the modification of the optimum operating conditions of the CO₂ transcritical cycle by the use of the mechanical subcooling are analysed and discussed. Next, for the optimum conditions, the possibilities of improving the energy performance of the transcritical cycle with the mechanical subcooling are evaluated for three evaporating levels (5, −5 and −30 °C) for environment temperatures from 20 to 35 °C using propane as refrigerant for the subcooling cycle. It has been observed that the cycle combination will allow increasing the COP up to a maximum of 20% and the cooling capacity up to a maximum of 28.8%, being both increments higher at high evaporating levels. Furthermore, the results indicate that this cycle is more convenient for environment temperatures above 25 °C. Finally, the results using different refrigerants for the mechanical subcooling cycle are presented, where no important differences are observed.