R32涡旋压缩机两相喷射制冷系统的设计与控制

R32涡旋压缩机存在排气温度过高的问题,利用两相制冷剂喷射可降低排气温度同时提升性能。基于经济器系统,提出了R32涡旋压缩机的两相喷射制冷系统,利用模拟仿真对其设计和控制方法进行了研究。从压缩机的角度,分析了喷射口等效直径对两相喷射压缩机性能的影响,并指出了两相喷射时喷射压力和喷射干度的优化方向。通过对两相喷射系统的模拟分析,在系统层面上对中间换热器的换热能力进行了优化配置和对中间喷射压力进行了优化控制,并提出根据排气温度来确定最优中间压力的方法,即将排气温度控制为135℃对应的中间压力为最优中间压力。经过优化后的两相喷射系统,不仅解决了排气温度过高的问题,而且能够提升制冷量7.1%~11.4%,提升COP 2.6%~6.2%。     

R32制冷剂空调压缩机应用试验研究

R22 制冷剂替换在即,R32 制冷剂是一种潜在的且经济的替代制冷剂.本文通过分析R32制冷剂的物理性质和理论热工循环参数,并采用空调用涡旋式压缩机进行试验测试,同时与 R410A 制冷剂进行试验对比.试验结果表明,R32 制冷剂替代当前的 R22 制冷剂作为空调制冷剂应用,对于空调用涡旋式压缩机来说,其整体表现与 R410A 制冷剂相类似.但为了取得更好的性能和可靠性,压缩机应针对 R32 制冷剂在空调工况应用时压力高、排气温度高的特点进行设计改进.     

Theoretical study of R32 in an oil flooded compression cycle with a scroll machine

R32 is regarded as a potential alternative for R410A, but it has a low slope of isentropic line, high superheat inside a compressor and thus a high discharge temperature. These disadvantages limit its wider adoption. In order to improve the performance of R32 air conditioner, oil flooded compression with regenerator has been suggested. A single stage oil flooded compressor model is developed to obtain a more accurate system-level improvement. In the compressor model, the heat transfer losses between shell and ambient, suction gas and motor, and high-pressure and low-pressure cylinders are considered. By means of parametric studies, it was found that the novel cycle resulted to be beneficial to increase the compressor internal superheating, to decrease the compressor heat losses and to improve its overall isentropic efficiency while cooling capacity or heating capacity is degraded. COP_h improvement can reach up to 16.4% for an evaporating and condensing temperatures of −25 °C and 45 °C, respectively. The discharge temperature resulted to be lower than 110 °C. In addition, a thorough comparison between R32 and R410A with both novel and baseline systems has been carried out. The results indicate that the novel cycle has potential benefits for applications in R32 air conditioners.     

新型替代制冷剂房间空调器系统特性实验研究

最近几年HFO类新型制冷剂、R32以及二者组成的混合物因其较低的温室效应系数逐渐为行业所重视。本文对比了R410A及其潜在替代物R32、R447A三种制冷剂在不同转速、不同室外温度下的房间空调器系统的运行特性,发现与R410A相比,R32和R447A均具有更高的能效;相同压缩机排量下,R32具有较高的制冷能力及排气温度,而R447A在高温工况以及高转速下具有一定优势。     

制冷剂R32的循环性能实验研究

R32由于具有环境性能优越,如ODP为零、GWP值小于R410A等优点,逐渐被认识到可以用于替代R410A。本文对R410A和R32的循环性能进行实验研究,结果表明,在不同的工况下,采用2种制冷剂时系统运行的压比基本相同,COP几乎相同。与R410A系统相比,R32系统的压缩机耗功略高,制冷量高,且排气温度高。总之,R32具有良好的热物性、环境性能及循环性能,具有极大的替代R410A的潜力。     

常规空调热泵系统的R32替代研究述评

R32由于具有ODP为零、GWP值小于R410A等优越的环境性能,逐渐被认识到可以用于替代R410A。这里对R410A和R32的循环性能、润滑油的选用、可燃性、充注量、换热器性能等相关问题进行了综述。大量研究表明,与R410A系统相比,R32系统的压缩机耗功略高,制冷量较高,同时排气温度也高出很多,具有极大的替代R410A的潜力。然而,相关研究也指出要使其能够在大范围推广使用,除了要有效解决排气温度过高的问题之外,还需要解决其微可燃性在设计应用中所受到的限制。通过解读国内外法规政策发现,国内外对R32的充注量限制有放宽的趋势,这对R32在常规空调热泵系统中替代R410A和R22的研究工作将是一个巨大的推动。     

R32涡旋式压缩机开发

R32是一种具有巨大应用潜力的制冷剂,但其适用的涡旋式压缩机的开发尚不成熟,尤其是排气温度过高的问题严重影响R32制冷剂的应用。本文指出R32涡旋式压缩机开发的重点与难点,并探讨R32涡旋式压缩机未来的开发方向。     

R32制冷系统降低排气温度的方法研究

从理论与实验两方面分析了R32替代R410A后,制冷系统运行参数的变化,提出了采用补气方法降低R32系统排气温度的方法。并以某厂家5HP空调器进行实验,对比了同一系统采用两种不同的制冷剂后,系统充注量、换热量、功率、COP、排气温度等参数的变化;分析了不同工况下补气对系统排气温度、换热量、COP的影响。结果表明:R32替代R410A后,系统能力及能效均有所提升,同时排气温度也上升;采用补气方法后,能够有效降低排气温度,同时在一定程度上增加换热量及COP。R32是一种具有潜力的替代制冷剂,采用补气系统,将打破排气温度过高对其应用的限制。     

Scroll compressors using gas and liquid injection: experimental analysis and modelling

The first part of this paper presents an experimental analysis of different hermetic scroll compressors using different methods of injection: the first one is without injection, the second one uses vapor injection and the third one liquid injection. The analysis reveals the influence of these methods on the compressor behavior. A simplified model of the scroll compressor is then proposed that takes into account not only the different internal processes but also the refrigerant injection. It assumes that the refrigerant mass flow rate is affected by a heating-up due to a uniform wall temperature. This fictitious wall is supposed to gain heat from the electromechanical losses and from the discharged gas and to loose heat to the suction and to the ambient. The compression step is considered isentropic up to the adapted pressure and then at constant volume until the discharge pressure. The model is able to compute variables of first importance like the mass flow rate, the electric power and the discharge temperature, as well as secondary variables as suction heating-up, discharge cooling-down, and ambient losses. The validation based on 45 experimental results shows excellent results.     

基于吸气喷液的制冷系统热力性能理论研究

吸气喷液是降低压缩机排气温度的有效手段,通过建立制冷系统热力循环计算模型,研究基于吸气喷液的制冷系统热力学状态,以制冷剂R410A为工质,分析在不同工况下热力性能随喷液流量比例的变化趋势。计算结果表明,当喷液流量比例增加到5%时,排气温度平均降低幅度为9℃,功率、制冷量和COP值分别平均下降0.4%、0.6%和0.3%;若蒸发温度增加,功率呈先上升后下降的趋势,蒸发温度每增加5℃,排气温度平均降低幅度为4.5℃,制冷量、COP值分别平均增加17.6%、16.9%;冷凝温度每降低5℃,排气温度平均降低幅度为8℃,功率平均下降11.3%,制冷量、COP值分别平均增加6%、17.9%。     

Investigation of the heat pump water heater using economizer vapor injection system and mixture of R22/R600a

This paper presents the experimental study of a heat pump water heater (HPWH) using economizer vapor injection system and mixture of R22/R600a. Performances of HPWH using economizer vapor injection system are compared with that at different mixed mass ratios of R22/R600a. Study demonstrates that the heating capacity and energy efficiency ratio (EER) of the unit increased, and the discharge temperature of compressor decreased when using vapor injection and mixing refrigerant of R22/R600a. It is also found that the HPWH unit with economizer vapor injection system has a better performance for the high outlet water temperature under lower temperature conditions at 15% mass ratio of R600a for the mixing refrigerant. In addition, fundamental and practical influence of vapor injection pressure on the HPWH performance has been investigated experimentally. The simplified model is proposed for predicting the optimal vapor injection pressure of compressor using the mixing refrigerant R22/R600a.     

R32空气源热泵热水器的实验研究

为了解 R32 和 R410A 制冷剂应用于空气源热泵热水器时的性能优劣,采用同轴套管换热器与空调室外机组相匹配,使用电子膨胀阀作为节流装置,在国标GB/T 23137-2008 规定下实验测试 R32 和R410A 在同一套空气源一次加热式热泵热水器样机上的性能.实验结果表明,R32 的充注量仅为 R410A 充注量的74%左右;在各种实验条件下,R32 空气源热泵热水器的能效比不低于 R410A 系统;在3℃低温环境下,R32 样机的性能系数提高31.1%,但排气温度达到101.9℃.不利于 R32 制冷剂在低温条件下的应用;因容积制热量较大,在相同设计能力下 R32 压缩机的排气量可以比 R410A 系统降低4.5%.     

Two-stage heat pump system with vapor-injected scroll compressor using R410A as a refrigerant

Refrigerant vapor-injection technique has been well justified to improve the performance of systems in refrigeration applications. However, it has not received much attention for air conditioning applications, particularly for air conditioning in hot climates and for heat pumping in cold climates. In this study, the performance of an 11 kW R410A heat pump system with a two-stage vapor-injected scroll compressor was experimentally investigated. The vapor-injected scroll compressor was tested with the cycle options of both flash tank and internal heat exchanger configurations. A cooling capacity gain of around 14% with 4% COP improvement at the ambient temperature of 46.1 °C and about 30% heating capacity improvement with 20% COP gain at the ambient temperature of −17.8 °C were found for the vapor-injected R410A heat pump system as compared to the conventional system which has the same compressor displacement volume.     

R32热泵系统排气温度控制及理论预测

根据R32在空气源热泵中的研究和应用现状,介绍系统排气温度控制的3种途径,即中间压力补气（EVI）、中间压力喷液（ELI）和吸气干度控制（SX）;提出根据压缩机效率和制冷剂物性预测排气温度的模型,得到R32在EVI,ELI和SX热泵系统的排气温度预测矩阵表,以压缩机吸、排气饱和温度分别为-20℃和40℃为例,为使得排气温度控制在100℃左右,EVI系统补气干度应约为0.90,ELI系统喷液量比率应约为9%,SX系统吸气干度应约为0.96。     

Experimental investigation on heating performance of gas-injected scroll compressor using R32, R1234yf and their 20wt%/80wt% mixture under low ambient temperature

In this paper, an integrated gas-injected scroll compressor heat pump system using R1234yf, R32 and its binary mixtures as working fluid was developed and their heating performances under low ambient temperature were quantitatively evaluated. A composite test system consisting of second-refrigerant calorimeter and water-cooled condenser was used to test the system working performance. The condensing temperature, evaporating temperature, compressor power input and other variables were analyzed to evaluate the system heating capability and energy efficiency. Test results showed that the R1234yf system can run at an evaporating temperature of −25 °C. R1234yf/R32 mixture can run at an evaporating temperature of −20 °C and it has the highest heating COP value among other refrigerants; R1234yf/R32 gas injection system provided very significant performance improvements for heating performance, compared with no gas injection, the heating capacity and heating COP can improve 16%~20% and 13%~16%, respectively.     

制冷系统湿压缩时吸气干度控制方法的实验研究

不完全湿压缩能大幅度降低压缩机排气温度,然而该应用的最大难点是如何控制实时压缩机吸气干度在合适的范围内。本文提出了假拟饱和等熵压缩排气温度控制压缩机吸气该干度的方法,理论分析了在AHRI(空调供暖制冷协会)空调和低温制冷两种典型工况下,R22、R32、R134a和R410A四种制冷剂作为冷媒时,应用该方法控制压缩机吸气带液时系统性能的变化,并通过R32实验验证该结论的正确性。结果表明:利用假拟饱和等熵压缩排气温度可以将压缩机吸气状态控制在少量湿蒸气的状态;在T-s图上具有钟型饱和线形状的R32制冷剂,利用假拟饱和等熵压缩所控制的制冷系统,当吸气干度在0.96~1时,制冷量和COP均能达到最大值。     

An investigation of the performance of a scroll compressor under liquid refrigerant injection

In this study, fundamental and practical influence of liquid refrigerant injection on the performance of a refrigerant scroll compressor has been investigated experimentally and theoretically. In the theoretical analysis, a compression model of vapor/liquid mixture is developed by taking account of heat transfer from the cylinder wall to suction, compression and injection refrigerant. An experiment has been done under the condition of keeping the oil temperature constant in order to investigate the fundamental influence of the liquid refrigerant injection on the compressor performance, and the results were compared with the theoretical ones. It was found that the injection basically increases the compression power and decreases the compressor efficiency, though the situation depends on the condition of the heat transfer to the injection refrigerant. And furthermore, the performance of the liquid refrigerant injection compressor under practical operating condition without controlling the oil temperature has been investigated. Under this condition, the compressor showed recovery and slight improvement of performance due to the decrease of the oil and cylinder temperatures by the injection. In addition, influence of the refrigerant injection on the oil viscosity and refrigerant solubility in the oil, which relate mechanical loss and reliability of the compressor, have been discussed.     

Influence of liquid refrigerant injection on the performance of an inverter-driven scroll compressor

The operation of a scroll compressor at high compression ratios can cause excessively high discharge temperatures, which can be detrimental to the reliability and efficiency of the compressor. In the present study, the performance of an inverter-driven scroll compressor with liquid refrigerant injection was measured with a variation of compressor frequency, injection pressure, and injection location. The influence of the liquid injection on the performance is presented as a function of operating parameters and injection location by comparing the results with those for the non-injection case. It was found that liquid injection under high frequency was very effective at attaining higher performance and reliability of the compressor, but injection under low frequency showed some disadvantages. For high frequency at a given injection ratio, the injection at α=180°, for an injection angle at an injection port, yielded slightly better performance of the compressor as compared to that at α=90°.     

R290和R32单级干湿压缩循环及回热循环特性分析

采用理论热力循环计算的方法,对比R290,R32,R22和R410A四种制冷剂的单级干压缩与湿压缩循环以及回热循环特性。分析结果表明：吸气过热度增加时,4种制冷剂的排气温度均升高,R290的能力和能效比相应增加,但R32的降低;吸气干度减小时,4种制冷剂的排气温度均近似呈线性下降;吸气饱和时,R32,R22和R410A的能力接近最佳;单级压缩回热循环仅对R290有实用意义。     

R404A和R407A冷冻涡旋式压缩机性能比较

对制冷剂R404A与R407A的热物理特性进行比较,探讨R407A应用于冷冻涡旋式压缩机的可行性,并对这2种制冷剂涡旋式压缩机进行测试,根据容积效率、等熵效率、排气温度、压缩机电流等参数的比较分析,为R407A涡旋式压缩机的开发提供参考依据。