Visualization of nanomechanical mapping on polymer nanocomposites by AFM force measurement

Nanocomposite based on an elastomer, natural rubber (NR), and pristine multi-walled carbon nanotubes (MWCNT) was prepared using a two-roll mill mixer. The high shearing stress induced homogeneous dispersion of 5 phr. MWCNTs in NR matrix. A procedure based on combination of Johnson-Kendall-Robert (JKR) contact mechanics and “two-point method” together with AFM force measurements, was successfully used to visualize nanomechanical mapping on the resulting nanocomposites. Topography, elastic modulus, and adhesive energy distribution maps were obtained at the same point and at the same time in a single scan. Such maps were successfully used to identify and characterize CNTs and NR regions in nanocomposites. The intermediate modulus region formed around CNTs was investigated on the quantitative evaluation in real space and demonstrated the existence of interaction between CNTs and NR matrix.     

Effect of silane structure on the properties of silanized multiwalled carbon nanotube-epoxy nanocomposites

Multiwalled carbon nanotubes (MWCNTs) were functionalized with aminosilanes via an aqueous deposition route. The size and morphology of siloxane oligomers grafted to the MWCNTs was tuned by varying the silane functionality and concentration and their effect on the properties of a filled epoxy system was investigated. The siloxane structure was found to profoundly affect the thermo-mechanical behavior of composites reinforced with the silanized MWCNTs. Well-defined siloxane brushes increased the epoxy T_g by up to 19 °C and significantly altered the network relaxation dynamics, while irregular, siloxane networks grafted to the MWCNTs had little effect. The addition of both types of silanized MWCNTs elicited improvements in the strength of the nanocomposites, but only the well-defined siloxane brushes engendered dramatic improvements in toughness. Because the silanization reaction is simple, rapid, and performed under aqueous conditions, it is also an industrially attractive functionalization route.     

Rheological behaviors and electrical conductivity of epoxy resin nanocomposites suspended with in-situ stabilized carbon nanofibers

Epoxy resin nanocomposites suspended with carbon nanofibers (CNFs) have been prepared. A bifunctional coupling agent, 3-aminopropyltriethoxysilane, is used to treat the acid oxidized fibers. The dispersion quality of the CNFs with and without surface modification is monitored by an oscillatory rheological investigation. The addition of fibers is observed to influence the rheological behaviors of the suspensions drastically. Newtonian fluid behavior disappears as the fiber loading increases. A significant increase of the complex viscosity and storage modulus is observed, especially when the temperature increases to 50 °C and 75 °C. In-situ reaction between the amine-terminated functional groups on the silanized fibers and the resin, is justified by the FT-IR analysis and is responsible for the improved fiber dispersion and network formation. A decreased rheological percolation is observed after silanization due to the improved fiber dispersion quality. The electrical conductivity percolation is well correlated to the rheological percolation for the as-received fiber resin suspensions. However, with an insulating organic coating on the fiber surface, the conductivity increases slightly and lacks the correlation to the rheological percolation.     

Electrical, mechanical, and glass transition behavior of polycarbonate-based nanocomposites with different multi-walled carbon nanotubes

Five commercially available multi-walled carbon nanotubes (MWNTs), with different characteristics, were melt mixed with polycarbonate (PC) in a twin-screw micro compounder to obtain nanocomposites containing 0.25-3.0 wt.% MWNT. The electrical properties of the composites were assessed using bulk electrical conductivity measurements, the mechanical properties of the composites were evaluated using tensile tests and dynamic mechanical analysis (DMA), and the thermal properties of the composites were investigated using differential scanning calorimetry (DSC). Electrical percolation thresholds (p_cs) were observed between 0.28 wt.% and 0.60 wt.%, which are comparable with other well-dispersed melt mixed materials. Based on measurements of diameter and length distributions of unprocessed tubes it was found that nanotubes with high aspect ratios exhibited lower p_cs, although one sample did show higher p_c than expected (based on aspect ratio) which was attributed to poorer dispersion achieved during mixing. The stress-strain behavior of the composites is only slightly altered with CNT addition; however, the strain at break is decreased even at low loadings. DMA tests suggest the formation of a combined polymer-CNT continuous network evidenced by measurable storage moduli at temperatures above the glass transition temperature (T_g), consistent with a mild reinforcement effect. The composites showed lower glass transition temperatures than that of pure PC. Lowering of the height of the tanδ peak from DMA and reductions in the heat capacity change at the glass transition from DSC indicate that MWNTs reduced the amount of polymer material that participates in the glass transition of the composites, consistent with immobilization of polymer at the nanotube interface.     

Electrochemical properties of electrospun PAN/MWCNT carbon nanofibers electrodes coated with polypyrrole

The multi-walled carbon nanotube (CNT)-embedded activated carbon nanofibers (ACNF/CNT) and activated carbon nanofibers (ACNF) were prepared by stabilizing and activating the non-woven web of polyacrilonitrile (PAN) or PAN/CNT prepared by electrospinning. Both ACNF and ACNF/CNT were partially aligned along the winding direction of the drum winder. The average diameter of ACNF was 330 nm, while that of ACNF/CNT was lowered to 230 nm with rough surface. This was attributed to the CNT-added polymer solution in the electrospinning process providing finer fibers by increasing the electrical conductivity compared with the CNT-free one. The specific surface area and electrical conductivity of ACNF were 984 m²/g and 0.42 S/cm, respectively, while those of ACNF/CNT were 1170 m²/g and 0.98 S/cm, respectively. PPy was coated on the electrospun ACNF/CNT (PPy/ACNF/CNT) by in situ chemical polymerization in order to improve the electrochemical performance. The capacitances of the ACNF and PPy/ACNF electrodes were 141 and 261 F/g at 1 mA/cm², respectively, whereas that of PPy/ACNF/CNT was 333 F/g. This improvement in capacitance was attributed to the following: (i) the preparation of aligned nano-sized ACNF/CNT by electrospinning and the addition of CNT and (ii) the formation of a good charge-transfer complex by the PPy coating on the surface of the aligned nano-sized ACNF/CNT. The former leads to a good morphology and superior properties, such as a higher surface area, the formation of mesopores and an increase in electrical conductivity. The latter offers a refined three-dimensional network due to the highly porous structure between ACNF/CNT and PPy.     

Enhanced electrical properties of vertically aligned carbon nanotube-epoxy nanocomposites with high packing density

During their synthesis, multi-walled carbon nanotubes can be aligned and impregnated in a polymer matrix to form an electrically conductive and flexible nanocomposite with high backing density. The material exhibits the highest reported electrical conductivity of CNT-epoxy composites (350 S/m). Here, we show how conductive atomic force microscopy can be used to study the electrical transport mechanism in order to explain the enhanced electrical properties of the composite. The high spatial resolution and versatility of the technique allows us to further decouple the two main contributions to the electrical transport: (1) the intrinsic resistance of the tube and (2) the tunneling resistance due to nanoscale gaps occurring between the epoxy-coated tubes along the composite. The results show that the material behaves as a conductive polymer, and the electrical transport is governed by electron tunneling at interconnecting CNT-polymer junctions. We also point out the theoretical formulation of the nanoscale electrical transport between the AFM tip and the sample in order to derive both the composite conductivity and the CNT intrinsic properties. The enhanced electrical properties of the composite are attributed to high degree of alignment, the CNT purity, and the large tube diameter which lead to low junction resistance. By controlling the tube diameter and using other polymers, the nanocomposite electrical conductivity can be improved.     

Electrical and mechanical properties of carbon nanotube‐epoxy nanocomposites

In this work, electrical conductivity and thermo‐mechanical properties have been measured for carbon nanotube reinforced epoxy matrix composites. These nanocomposites consisted of two types of nanofillers, single walled carbon nanotubes (SW‐CNT) and electrical grade carbon nanotubes (XD‐CNT). The influence of the type of nanotubes and their corresponding loading weight fraction on the microstructure and the resulting electrical and mechanical properties of the nanocomposites have been investigated. The electrical conductivity of the nanocomposites showed a significantly high, about seven orders of magnitude, improvement at very low loading weight fractions of nanotubes in both types of nanocomposites. The percolation threshold in nanocomposites with SW‐CNT fillers was found to be around 0.015 wt % and that with XD‐CNT fillers around 0.0225 wt %. Transmission optical microscopy of the nanocomposites revealed some differences in the microstructure of the two types of nanocomposites which can be related to the variation in the percolation thresholds of these nanocomposites. The mechanical properties (storage modulus and loss modulus) and the glass transition temperature have not been compromised with the addition of fillers compared with significant enhancement of electrical properties. The main significance of these results is that XD‐CNTs can be used as a cost effective nanofiller for electrical applications of epoxy based nanocomposites at a fraction of SW‐CNT cost. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Electrical conductivity of interphase zone in polymer nanocomposites by carbon nanotubes properties and interphase depth

In this work, carbon nanotubes (CNT) properties and interphase depth define the interphase conductivity in polymer CNT nanocomposites (PCNT). In addition, the operative CNT length and volume portion are linked to the conductivity transportation between CNT and insulated polymer medium to propose a simple model for conductivity. The significances of various terms on the interphase conductivity and conductivity of PCNT are justified and the model's predictions are examined using the experimental outputs of certain examples. Thin CNT and dense interphase obtain the extraordinary conductivity transportation, while CNT length and conductivity are ineffective. Moreover, thin, small, and high-conductive CNT as well as dense interphase introduce the high interphase conductivity. The estimations of conductivity appropriately follow the experimental data authorizing the established model. This model is capable to substitute the conventional models owing to the assumption of innovative nanocomposite's terms.     

Thermal conductivity of carbon nanotubes and their polymer nanocomposites: A review

Thermally conductive polymer composites offer new possibilities for replacing metal parts in several applications, including power electronics, electric motors and generators, heat exchangers, etc., thanks to the polymer advantages such as light weight, corrosion resistance and ease of processing. Current interest to improve the thermal conductivity of polymers is focused on the selective addition of nanofillers with high thermal conductivity. Unusually high thermal conductivity makes carbon nanotube (CNT) the best promising candidate material for thermally conductive composites. However, the thermal conductivities of polymer/CNT nanocomposites are relatively low compared with expectations from the intrinsic thermal conductivity of CNTs. The challenge primarily comes from the large interfacial thermal resistance between the CNT and the surrounding polymer matrix, which hinders the transfer of phonon dominating heat conduction in polymer and CNT.This article reviews the status of worldwide research in the thermal conductivity of CNTs and their polymer nanocomposites. The dependence of thermal conductivity of nanotubes on the atomic structure, the tube size, the morphology, the defect and the purification is reviewed. The roles of particle/polymer and particle/particle interfaces on the thermal conductivity of polymer/CNT nanocomposites are discussed in detail, as well as the relationship between the thermal conductivity and the micro- and nano-structure of the composites.     

Effect of modified carbon nanotube on the properties of aromatic polyester nanocomposites

Aromatic polyester nanocomposites based on poly(ethylene 2,6-naphthalate) (PEN) and carbon nanotube (CNT) were prepared by melt blending using a twin-screw extruder. Modification of CNT to introduce carboxylic acid groups on the surface was performed to enhance intermolecular interactions between CNT and the PEN matrix through hydrogen bonding formation. Morphological observations revealed that the modified CNT was uniformly dispersed in the PEN matrix and increased interfacial adhesion between the nanotubes and the PEN, as compared to the untreated CNT. Furthermore, a very small quantity of the modified CNT substantially improved thermal stability and tensile strength/modulus of the PEN nanocomposites. This study demonstrates that the thermal, mechanical, and rheological properties of the PEN nanocomposites are strongly dependent on the uniform dispersion of CNT and the interactions between CNT and PEN, which can be enhanced by slight chemical modification of CNT, providing a design guide of CNT-reinforced PEN nanocomposites with a great potential for industrial uses.     

Electrical properties and thermal degradation of poly(vinyl chloride)/polyvinylidene fluoride/ZnO polymer nanocomposites

In this work, polymer nanocomposites consisting of a poly(vinyl chloride) (PVC) and polyvinylidene fluoride (PVDF) polymer network with ZnO nanoparticles as a dopant were prepared by solution casting. An XRD study of the PVC/PVDF/ZnO polymer nanocomposites shows predominantly sharp and high intensity peaks. However, the intensity and sharpness of the XRD peaks decreases with further increment in loading of ZnO (wt%), which reveals a proper intercalation of ZnO nanoparticles within the PVC/PVDF polymer system. Fourier transform infrared spectroscopy has been used to verify the chemical compositional change as a function of ZnO nanoparticle loading. TGA analysis clearly describes the thermal degradation of the pure polymer and polymer nanocomposites. The complex dielectric function, AC electrical conductivity and impedance spectra of these nanocomposites were investigated over the frequency range from 10 Hz to 35 MHz. These spectra were studied with respect to the Wagner ? Maxwell ? Sillars phenomenon in the low frequency region. Nyquist plots of the PVC/PVDF/ZnO nanocomposites were established from impedance measurements. The temperature‐dependent DC ionic conductivity obtained from the Nyquist plots follows Arrhenius behaviour. © 2016 Society of Chemical Industry     

Electrical conductivity and thermal properties of spark plasma sintered Al2O3-SiC-CNT hybrid nanocomposites

In this study, we report the electrical conductivity and thermal properties of Al₂O₃-SiC-CNT hybrid nanocomposites processed via ball milling (BM) and spark plasma sintering (SPS). The initial powders and consolidated samples were characterized using transmission electron microscopy (TEM) and field emission scanning electron microscopy (FE-SEM), respectively. A multifunction calibrator and a high-resolution digital multimeter were used to measure the electrical conductivity. The thermal properties were measured using a thermal constants analyser. The SiC and CNT-reinforced alumina hybrid nanocomposites exhibited a significant increase in their room-temperature electrical conductivity, which made them suitable for electrical discharge machining. The Al₂O₃-5SiC-2CNTs had a high electrical conductivity value of 8.85 S/m compared to a low value of 6.87×10⁻¹⁰ S/m for the monolithic alumina. The addition of SiC and CNTs to alumina decreased its room-temperature thermal properties. The increase in temperature resulted in a decrease in the thermal conductivity and thermal diffusivity but an increase in the specific heat of the monolithic alumina and the hybrid nanocomposites. These properties were correlated with the microstructure, and possible transport mechanisms were discussed.     

Tensile modulus of polymer/CNT nanocomposites containing networked and dispersed nanoparticles

The properties of three‐dimensional networks of nanoparticles in polymer/carbon nanotubes (CNT) nanocomposites (PCNT) are particularly interesting from fundamental and application views. In this article, a new model is suggested for predicting the tensile modulus of PCNT using the Ouali and Paul models. The Ouali model considers the network of CNT in a polymer matrix, while the Paul model predicts the tensile modulus of samples containing dispersed nanoparticles. The predictions of the suggested approach are compared with experimental data from several samples. Also, the roles of the main parameters in the tensile modulus of PCNT are evaluated. The predictions agree with the experimental results at different filler concentrations. The roles of these parameters on the tensile modulus of PCNT are discussed based on the properties of CNT networks. © 2017 American Institute of Chemical Engineers AIChE J, 63: 220–225, 2018     

Calculating barrier properties of polymer/clay nanocomposites: Effects of clay layers

We analyzed the effects of clay layers on the barrier properties of polymer/clay nanocomposites containing impermeable and oriented clay layers. Using the relative permeability theory in combination with the detour theory, we obtained new relative permeability expressions that allow us to investigate the relative permeability R_p as a function of lateral separation b, layer thickness w, gallery height H, layer length L, and layer volume fraction Φ_s. It was found that intercalated and/or incomplete exfoliated structures and dispersed tactoids with several layers can effectively enhance the barrier properties of the materials. Furthermore, we developed the chain-segment immobility factor to briefly discuss the chain confinement from clay layers. The results showed that the chain confinement enhanced the barrier properties of the intercalated nanocomposites. Our model is better consistent with the experiments when Φ_s>0.01. The findings provide guidelines for tailoring clay layer length, volume fraction and dispersion for fabricating polymer-clay nanocomposite with the unique barrier properties.     

The Electrical Properties and Conducting Mechanisms of Carbon Nanotube/Polymer Nanocomposites: A Review

This paper reviews the mechanism of the conducting process of carbon nanotubes (CNTs)-reinforced polymer nanocomposites. Comparison of the two different mechanisms, the formation of the conducting network and the hopping of the electrons, are discussed. The paper also describes the critical factors that determine percolation thresholds or the conductivity of the nanocomposites. By summarizing the predecessors' research, some measures are put forward to improve the structure of the nanocomposites to get the samples that have the most extraordinary electrical conductivity with the lowest CNTs concentrations.     

Preparation,structure and properties of thermoplastic olefin nanocomposites containing functionalized carbon nanotubes

The morphology and properties of multiwalled carbon nanotube modified polypropylene (PP)/ethylene–octene copolymer blends were studied. Polypropylene chains are covalently grafted onto the surface of carbon nanotubes (CNTs) in order to improve their interaction with the polymer matrix. It is observed that functionalization of CNTs improves their dispersion and increases the interfacial bonding between CNTs and polymer matrix. The functionalized CNTs are selectively distributed in the continuous polypropylene phase. The size of the dispersed elastomer phase decreases after the addition of CNTs. Functionalized CNTs act as a nucleating agent and increase the crystallinity of the polypropylene. More importantly, an important increase in impact strength, stiffness and toughness can be achieved through introducing functionalized CNTs. Copyright © 2011 Society of Chemical Industry     

Electrical conductivity and self-temperature-control heating properties of carbon nanotubes filled polyethylene films

Electrical properties of polyethylene and carbon nanotube composite films were investigated, when the composite films were set in heating box or under electric field at constant voltage. The composite films were prepared by gelation/crystallization from dilute solution. The mixture of ultra-high molecular weight polyethylene (UHMWPE) and branched low molecular weight polyethylene (LMWPE) was used as matrix, and multi-walled carbon nanotubes (MWNTs) were used as fillers. The filler content was chosen to be 10 wt% (ca. 5.25 vol%) which is a relatively higher loading than the percolation threshold to ensure to act as heating element in plane heater of composite film. The focus was concentrated on the temperature dependences of electric conductivity by external heating and by exothermic effect concerning self-temperature-control heating properties which were measured for the three kinds of UHMWPE-LMWPE composites with the same content of MWNTs in the composites. When a certain voltage was applied to the composite, the surface temperature of film reaches the equilibrium value within less than 100 s. The maximum surface temperature as the equilibrium state of the resultant composite film can be easily controlled by adjusting the composite ratio represented as UHMWPE/LMWPE. The high efficiency of heating and wide adjustability of stable temperature suggested its good application in high efficient plane heater.     

The role of non-covalent interactions and matrix viscosity on the dispersion and properties of LLDPE/MWCNT nanocomposites

Linear low density polyethylene (LLDPE)/multi-walled carbon nanotube (MWCNT) composites were prepared by melt compounding, following two different compatibilization strategies that involved non-covalent interactions between the matrix and the filler. The first approach involved grafting pyridine aromatic moieties on the maleated polyolefin backbone, which are able to interact by π–π stacking with the surface of the nanotubes. The second method implemented non-covalent/non-specific surface functionalization of the MWCNTs with a hyperbranched polyethylene (HBPE). The enhanced interfacial interactions established in the composites containing LLDPE functionalized with pyridine grafts improved the dispersion of the nanotubes within the polymer matrix. Dispersion was also favoured by higher matrix viscosity. Composites containing finely dispersed MWCNTs exhibited an increase in the rheological and electrical percolation thresholds, and a significant improvement in mechanical properties. On the contrary the composites based on the low viscosity matrix contained large amounts of aggregates, which promoted lower percolation thresholds. Manipulation of matrix viscosity and compatibilization resulted in composites with good mechanical properties, and low percolation thresholds.     

Effect of particle size and grafting density on the mechanical properties of polymer nanocomposites

End-grafting polymer chains to nanoparticles in polymer nanocomposite is a widely used method to disperse inorganic particles in a polymeric matrix in order to improve the material properties. While many fundamental studies have investigated how various factors influence the dispersion or aggregation of the nanoparticles, the effect of grafting on the resulting material properties has received considerably less attention. In particular, the effect of nanoparticle curvature and grafting density on the mechanical properties in polymer nanocomposites remains elusive. In this study, we develop a coarse-grained model of a polymer glass containing grafted nanoparticles and examine the resulting effects on the mechanical properties. By carefully designing the parameters of our polymer nanocomposites model, we can maintain dispersion of the nanoparticles whether they are grafted with polymer chains or not, which allows us to isolate the effect of end-grafting on the resulting mechanical properties. We examine how the nanoparticle size and grafting density affect the elastic constants, strain hardening modulus, as well as the mobility of the polymer segments during deformation. We find that the elastic constants and yield properties are enhanced nearly uniformly for all of our nanocomposite systems, while the strain hardening modulus depends weakly on the grafting density and the nanoparticle size.     

Material removal mechanisms by EDM of zirconia reinforced MWCNT nanocomposites

Several composites of tetragonal zirconia polycrystals doped with 3 mol% yttria (3Y-TZP) and multiwalled carbon nanotubes (MWCNT) with concentrations from 0.5 to 4 wt% CNT were processed, spark plasma sintered, and characterised for a wide range of mechanical, electrical and thermal properties. In particular, a strong increase in electrical conductivity at room temperature was found with only 0.5 wt% CNT. However, the thermal conductivity was decreasing with increasing CNT content. Electrical discharge machining (EDM) using die sinking was carried out using the composites of 1 and 2 wt% CNT as workpieces. It was shown that both compositions could be successfully machined by EDM. The surface integrity and the subsurface were studied by SEM/FIB in order to determine the material removal mechanisms, which were found to be associated to spalling and melting/evaporation. Raman Spectroscopy was used to evaluate the damage of CNTs after EDM.