Minimising makespan on a single batch processing machine with dynamic job arrivals and non-identical job sizes

Batch scheduling is a prevalent policy in many industries such as burn-in operations in semiconductor manufacturing and heat treatment operations in metalworking. In this paper, we consider the problem of minimising makespan on a single batch processing machine in the presence of dynamic job arrivals and non-identical job sizes. The problem under study is NP-hard. Consequently, we develop a number of efficient construction heuristics. The performance of the proposed heuristics is evaluated by comparing their results to two lower bounds, and other solution approaches published in the literature, namely the first-fit longest processing time-earliest release time (FFLPT-ERT) heuristic, hybrid genetic algorithm (HGA), joint genetic algorithm and dynamic programming (GA+DP) approach and ant colony optimisation (ACO) algorithm. The computational experiments demonstrate the superiority of the proposed heuristics with respect to solution quality, especially for the problems with small size jobs. Moreover, the computational costs of the proposed heuristics are very low.     

Makespan minimisation on parallel batch processing machines with non-identical job sizes and release dates

The problem we study in this paper arises from the washing step of hospital sterilisation services. Washers in the washing step are capable of handling more than one medical device set as long as their capacity is not exceeded. The medical device set sizes and arrival times to the sterilisation service may be different, but they all have the same washing duration. Thus, we model the washing step as a batch scheduling problem where medical device sets are treated as jobs with non-identical sizes and release dates, but equal processing times. The main findings we present in this paper are the following. First, we study two special cases for which polynomial algorithms are presented. We then develop a 2-approximation algorithm for the general problem. Finally, we develop a MILP model and compare it with another MILP model from the literature. Computational results show that our MILP model outperforms the model from the literature.     

Scheduling a batch processing machine with non-identical job sizes

The problem of scheduling batch processors is important in some industries and, at a more fundamental level, captures an element of complexity common to many practical scheduling problems. We describe a branch and bound procedure applicable to a batch processor model with arbitrary job processing times, job weights and job sizes. The scheduling objective is to minimize total weighted completion time. We find that the procedure returns optimal solutions to problems of up to 25 jobs in reasonable CPU time, and can be adapted for use as a heuristic for larger problems.     

Ant colony optimisation algorithms for two-stage permutation flow shop with batch processing machines and nonidentical job sizes

This paper focuses on minimising the maximum completion time for the two-stage permutation flow shop scheduling problem with batch processing machines and nonidentical job sizes by considering blocking, arbitrary release times, and fixed setup and cleaning times. Two hybrid ant colony optimisation algorithms, one based on job sequencing (JHACO) and the other based on batch sequencing (BHACO), are proposed to solve this problem. First, max-min pheromone restriction rules and a local optimisation rule are embedded into JHACO and BHACO, respectively, to avoid trapping in local optima. Then, an effective lower bound is estimated to evaluate the performances of the different algorithms. Finally, the Taguchi method is adopted to investigate and optimise the parameters for JHACO and BHACO. The performances of the proposed algorithms are compared with that of CPLEX on small-scale instances and those of a hybrid genetic algorithm (HGA) and a hybrid discrete differential evolution (HDDE) algorithm on full-scale instances. The computational results demonstrate that BHACO outperforms JHACO, HDDE and HGA in terms of solution quality. Besides, JHACO strikes a balance between solution quality and run time.     

A method combining rules with genetic algorithm for minimizing makespan on a batch processing machine with preventive maintenance

This paper considers the problem of minimising makespan on a single batch processing machine with flexible periodic preventive maintenance. This problem combines two sub-problems, scheduling on a batch processing machine with jobs’ release dates considered and arranging the preventive maintenance activities on a batch processing machine. The preventive maintenance activities are flexible but the maximum continuous working time of the machine, which is allowed, is determined. A mathematical model for integrating flexible periodic preventive maintenance into batch processing machine problem is proposed, in which the grouping of jobs with incompatible job families, the starting time of batches and the preventive maintenance activities are optimised simultaneously. A method combining rules with the genetic algorithm is proposed to solve this model, in which a batching rule is proposed to group jobs with incompatible job families into batches and a modified genetic algorithm is proposed to schedule batches and arrange preventive maintenance activities. The computational results indicate the method is effective under practical problem sizes. In addition, the influences of jobs’ parameters on the performance of the method are analyzed, such as the number of jobs, the number of job families, jobs’ processing time and jobs’ release time.     

Quantum-inspired ant colony optimisation algorithm for a two-stage permutation flow shop with batch processing machines

This paper studied two-stage permutation flow shop problems with batch processing machines, considering different job sizes and arbitrary arrival times, with the optimisation objective of minimising the makespan. The quantum-inspired ant colony optimisation (QIACO) algorithm was proposed to solve the problem. In the QIACO algorithm, the ants are divided into two groups: one group selects the largest job in terms of job size as the initial job for each batch and the other group selects the smallest job as the initial job for each batch. Each group of ants has its own pheromone matrix. In the computational experiment, our novel algorithm was compared with the hybrid discrete differential evolution (HDDE) algorithm and the batch-based hybrid ant colony optimisation (BHACO) algorithm. Although the HDDE algorithm has a shorter run time, the quality of the solution for large-scale jobs is not good, while the BHACO algorithm always obtains a better solution but requires a longer run time. The computational results show that the QIACO algorithm embedded in the quantum information has advantages in terms of both solution quality and running time.     

A hybrid differential evolution algorithm for a two-stage flow shop on batch processing machines with arbitrary release times and blocking

Batch processing machines (BPMs) have important applications in a variety of industrial systems. This paper considers the problem of scheduling two BPMs in a flow shop with arbitrary release times and blocking such that the makespan is minimised. The problem is formulated as a mixed integer programming model. Subsequently, a hybrid discrete differential evolution (HDDE) algorithm is proposed. In the algorithm, individuals in the population are first represented as discrete job sequences, and mutation and crossover operators are applied based on the representation. Second, after using the first-fit rule to form batches, a novel least idle/blocking time heuristic is developed to schedule the batches in the flow shop. Furthermore, an effective local search technique is embedded in the algorithm to enhance the exploitation ability. The performance of the proposed algorithm is evaluated by comparing its results to a commercial solver (CPLEX), a genetic algorithm and a simulated annealing algorithm. Computational experiments demonstrate the superiority of the HDDE algorithm in terms of solution quality, robustness and run time.     

Effective hybrid genetic algorithm for minimizing makespan on a single-batch-processing machine with non-identical job sizes

The paper addresses minimizing makespan by a genetic algorithm (GA) for scheduling jobs with non-identical sizes on a single-batch-processing machine. A batch-processing machine can process up to B jobs simultaneously. The processing time of a batch is equal to the longest processing time among all jobs in the batch. Two different GAs are proposed based on different encoding schemes. The first is a sequence-based GA (SGA) that generates random sequences of jobs using GA operators and applies the batch first fit heuristic to group the jobs. The second is a batch-based hybrid GA (BHGA) that generates random batches of jobs using GA operators and ensures feasibility by using knowledge of the problem based on a heuristic procedure. A greedy local search heuristic based on the problem characteristics is hybridized with a BHGA that has the ability of steering efficiently the search toward the optimal or near-optimal schedules. The performance of proposed GAs is compared with a simulated annealing (SA) approach proposed by Melouk et al. (Melouk, S., Damodaran, P. and Chang, P.Y., Minimizing makespan for single machine batch processing with non-identical job sizes using simulated annealing. Int. J. Prod. Econ., 2004, 87, 141–147) and also against a modified lower bound proposed for the problem. Computational results show that BHGA performs considerably well compared with the modified lower bound and significantly outperforms the SGA and SA in terms of both quality of solutions and required runtimes.     

Minimizing makespan on parallel machines with batch arrivals

Most studies in the scheduling literature assume that jobs arrive at time zero, while some studies assume that jobs arrive individually at non-zero times. However, both assumptions may not be valid in practice because jobs usually arrive in batches. In this article, a scheduling model for an identical parallel machine problem with batch arrivals is formulated. Because of the NP-hardness of the problem, a heuristic based on a simplified version of lexicographical search is proposed. To verify the heuristic, two lower bounding schemes are developed, where one lower bound is tight, and the list scheduling heuristic is compared. Extensive computational experiments demonstrate that the proposed heuristic is quite efficient in obtaining near optimal solution with an average error of less than 1.58%. The percentage improvement (from the lower bound) of the heuristic solution on the solution by the list scheduling is as large as 31.68.     

Single machine batch scheduling with sequential job processing

The problem of scheduling n jobs on a single machine in batches to minimize some regular cost functions is studied. Jobs within each batch are processed sequentially so that the processing time of a batch is equal to the sum of the processing times of the jobs contained in it. Jobs in the same batch are completed at the same time when the last job of the batch has finished its processing. A constant set-up time precedes the processing of each batch. The number of jobs in each batch is bounded by some value b. If b < n, then the problem is called bounded. Otherwise, it is unbounded. For both the bounded and unbounded problems, dynamic programming algorithms are presented for minimizing the maximum lateness, the number of late jobs, the total tardiness, the total weighted completion time, and the total weighted tardiness when all due dates are equal, which are polynomial if there is a fixed number of distinct due dates or processing times. More efficient algorithms are derived for some special cases of both the bounded and unbounded problems in which all due dates and/or processing times are equal. Several special cases of the bounded problem are shown to be NP-hard. Thus, a comprehensive classification of the computational complexities of the special cases is provided.     

Scheduling with agreements: new results

In this paper, the problem of scheduling with agreements (SWA) is considered. In scheduling, this consists of a set of jobs non-preemptively on identical machines subject to constraints that only some specific jobs can be scheduled concurrently on different machines. These constraints are given by an agreement graph and the aim is to minimise the makespan. In the case of two machines we extend two NP-hardness results of SWA with processing times at most three that hold for bipartite agreement graphs to more general agreement graphs. Complexity results of SWA are established in the case of split and complement of bipartite graphs. We also present some approximation results for SWA.     

Makespan minimisation for a parallel machine scheduling problem with preemption and job incompatibility

In this paper, an extension of the graph colouring problem is introduced to model a parallel machine scheduling problem with job incompatibility. To get closer to real-world applications, where the number of machines is limited and jobs have different processing times, each vertex of the graph requires multiple colours and the number of vertices with the same colour is bounded. In addition, several objectives related to scheduling are considered: makespan, number of pre-emptions and summation over the jobs’ throughput times. Different solution methods are proposed, namely, two greedy heuristics, two tabu search methods and an adaptive memory algorithm. The latter uses multiple recombination operators, each one being designed for optimising a subset of objectives. The most appropriate operator is selected dynamically at each iteration, depending on its past performance. Experiments show that the proposed algorithm is effective and robust, while providing high-quality solutions on benchmark instances for the graph multi-colouring problem, a simplification of the considered problem.     

Minimizing total tardiness on a batch processing machine with incompatible job families

Motivated by an application in semiconductor manufacturing, we study the problem of minimizing total tardiness on a batch processing machine with incompatibl8e job families, where all jobs of the same family have identical processing times and jobs of different families cannot be processed together. We present a dynamic programming algorithm which has polynomial time complexity when the number of job families and the batch machine capacity are fixed. We also examine various heuristic solution procedures which can provide near optimal solutions in a reasonable amount of computation time.     

Improved evolutionary algorithm for parallel batch processing machine scheduling in additive manufacturing

With the increasing prosperity of additive manufacturing, the 3D-printing shop scheduling problem has presented growing importance. The scheduling of such a shop is imperative for saving time and cost, but the problem is hard to solve, especially for simultaneous multi-part assignment and placement. This paper develops an improved evolutionary algorithm for application to additive manufacturing, by combining a genetic algorithm with a heuristic placement strategy to take into account the allocation and placement of parts integrally. The algorithm is designed also to enhance the optimisation efficiency by introducing an initialisation method based on the characteristics of the 3D printing process through the development of corresponding time calculation model. Experiments show that the developed algorithm can find better solutions compared with state-of-the-art algorithms such as simple genetic algorithm, particle swarm optimisation and heuristic algorithms.     

一类具有三重指标的分批排序问题

本文研究现代排序问题一具有三重指标的批容量无限制平行分批排序问题。第一指标为最大延迟,第二指标为最大完工时间,第三指标为关于工件完工时间的任意正规函数。本文通过分析前两个指标最优解的性质给出了此问题的多项式时间算法。     

Parallel machine scheduling with tool loading: a constraint programming approach

This paper presents constraint programming models that aim to solve scheduling and tool assignment problems in parallel machine environments. There are a number of jobs to be processed on parallel machines. Each job requires a set of tools, but limited number of tools are available in the system due to economic restrictions. The problem is to assign the jobs and the required tools to machines and to determine the schedule so that the makespan is minimised. Three constraint programming models are developed and compared with existing methods described in the literature.     

带成组加工的二阶段柔性流水作业问题

本文仔细剖析混杂二阶段流水作业问题,其中第一阶段由m台同型机组成,第二阶段由一台批处理机M组成,并以最大完工时间Cmax为极小化目标函数.我们证明了该类问题除一种情况有多项式时间可解外,其余情况为(强)NP-hatd的.文中对所有(强)NP-hard情况均给出了近似算法并作了性能比分析.     

Dynamic order batching in bucket brigade order picking systems with consecutive batch windows and non-identical pickers

The blocking mitigation mechanism contained in a batching and sequencing model improves order picking performance in bucket brigade order picking systems by adjusting the batch formation in a given batch window. The batch formation of a given batch window affects the transition to the next batch window and limits the batch formation’s structure in the next window. In addition, imbalance in picker capability increases the variation of batch formation while mitigating blocking delay. Our paper proposes a dynamic indexed batching model to smooth the transition between consecutive batch windows and give a better approximation of non-identical pickers’ capability. We develop a mixed integer programming solution for a dynamic indexed batching model in a bucket brigade order picking system (DIBMB). Simulation experiments show that the DIBMB smooths the transition between batch windows as measured in the delay experienced by the first batch in each batch window. Comparisons to the available batching models show that under DIBMB, the blocking delay gradually increases throughout the sequence of batches.     

Minimising total weighted completion time on batch and unary machines with incompatible job families

This paper addresses the problem of scheduling on batch and unary machines with incompatible job families such that the total weighted completion time is minimised. A mixed-integer linear programming model is proposed to solve the problem to optimality for small instances. Tight lower bounds and a 4-approximation algorithm are developed. A constraint programming-based method is also proposed. Numerical results demonstrate that the proposed algorithms can obtain high quality solutions and have a competitive performance. Sensitivity analysis indicates that the performance of the proposed algorithms is also robust on different problem structures.