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As the semiconductor industry moves away from vertical integration, performance measures play an increasingly important role to ensure effective collaboration. This paper demonstrates that the theory of constraints (TOC)-based measures, Throughput and Inventory Dollar-Days (T/IDD), induce autonomous supply chain (SC) links to function as a synergistic whole and thereby, improve the performance of the whole SC network significantly. We model an SC network of a well-known TOC case study using discrete event simulation and discuss managerial implications of these measures via a set of scenarios. The scenarios explain how these measures – without sharing sensitive financial data – allow members of an SC network to monitor both the effectiveness (TDD) and efficiency (IDD) of SC members and lead them to create win-win solutions following well-known TOC-based planning and control concepts. We conclude this paper by discussing some limitations of the proposed research and provide directions for future theoretical research. 相似文献
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Ronald S. Tibben-Lembke 《国际生产研究杂志》2013,51(7):1815-1834
As a fictional case study, Eliyahu Goldratt's novel about manufacturing, The Goal: A Process of Ongoing Improvement, presents a constraint-focused approach to production management. As a novel, the book does not emphasise the quantitative details of the plant improvements. However, a great amount of information about the plant is spread throughout the book. By collecting and analysing this data, a concrete picture of the plant's capacity and its improvements may be developed, which can greatly help the book's readers understand and evaluate the cumulative impact from the plant's ‘process of ongoing improvement’. 相似文献
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The TOC (theory of constraint) supply chain replenishment system (TOC-SCRS), a replenishment method of the TOC supply chain solution, is now being implemented by a growing number of companies. In the application of the TOC-SCRS in a node of a supply chain, the replenishment frequency (RF) and replenishment lead time are the required parameters. Generally, the RF of a node depends on the public transportation schedule such as ship schedules or its private conveyor schedule. If this node is a plant, however, the RF depends on the setup frequency in this plant. Basically, the RF in a plant is determined by its sales or production quantity; when sales significantly increase, the RF in a plant needs to be elongated from a higher frequency (i.e. once a day) to a lower frequency (i.e. once every two or more days) due to the limited capacity. However, during the RF conversion periods, some products will be confronted with an inventory shortage problem. An evaluation and enhancement model is then proposed to release the inventory shortage occurrence during the RF conversion periods. A numeric case is also utilised to evaluate the application of the proposed model. Employing this proposed methodology will facilitate a plant to successfully implement an effective TOC-SCRS. 相似文献
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This paper investigates how different reasons for supply chain glitches influence shareholder wealth. Prior research indicated that supply chain glitches can decrease shareholder wealth by a staggering 10.28%. We argue that the reason for the supply chain glitch is an important moderator for understanding how supply chain glitches affect shareholder wealth. In this paper we re-assess the effect of supply chain glitches on shareholder wealth for a new time period (i.e. 2001–2012) whilst including the moderators from the original study (growth prospects, firm size, debt-equity ratio and timing) and adding the reason for the supply chain glitch as an important new moderator. Our results show that on average supply chain glitches decrease shareholder wealth by 1.94%. Further, our results indicate that supply chain glitches that arise due to regulatory, catastrophic and infrastructural reasons trigger more significant negative reactions in financial markets as compared with glitches that occur from the supply side. We discuss the implications of our findings both for theory building and for business practice, and end with limitations and suggestions for future research. 相似文献
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P. Richard Martin 《国际生产研究杂志》2013,51(9):2449-2460
Emerging research strengthens the connection between supply chain performance and a company's financial performance (D’Avanzo, R., Von Lewinski, H. and Van Wassenhove, L. N., 2003. The link between supply chain and financial performance. Supply Chain Management Review, November/December, 40–47). The focus on integrating functional internal processes has expanded to include the need for integrating these with external processes of business partners (Edwards, P., Peters, M. and Sharman, G., 2001. The effectiveness of information systems in supporting the extended supply chain. Journal of Business Logistics, 22(1), 1–27). This need for enterprise efficiency is compelling companies to review, to identify, and to adopt supply chain initiatives. This research investigates the use of common measurement metrics in an attempt to determine which one(s) are most useful for measuring performance as companies implement SCM practices. For firms that were engaged in SCM we found inventory and cycle time to be the most significant metrics. 相似文献
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This paper proposes a meta-model, which allows automatic building of simulation models of supply chains. The proposed meta-model is made up from a user interface (to define the characteristics of the supply chain), an ad hoc objects library and a software application, to build the simulation model. The meta-model can dramatically reduce to a few minutes or even seconds the time required to test a specific configuration of a supply chain and/or a specific management policy and, since the simulation model is automatically built, neither the personnel skills nor the time available to build the simulation model represent significant hurdles anymore. The meta-model has been applied to represent a simplified supply chain according to six different scenarios, where demand is deterministic. For each scenario a simulation campaign has been performed and the outputs of the model (built through the proposed meta-model) correspond to the predicted results. 相似文献
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Mafia offer is an unbelievably good offer that a company makes to its customers; the attractiveness of the offer makes it impossible for the customers to decline the offer and difficult for the competitors to match it [Cox, James, III, and John Schleier. 2010. Theory of Constraints Handbook. McGraw-Hill]. This study analyses the performance of one such offer that a producer of deteriorating items can make to its customers in the supply chain, such as retailers and distributors. The results from the analytical model show that the mafia offer increases the profits of both the producer and the retailer in a deteriorating items' supply chain. The efficacy of the proposed offer is tested for multiple combinations of ordering cost, wholesale price, and the retailer's cash constraints. The experimental results suggest that the producer would be able to increase its profits by more than 60%, for a given level of retailer's profits, owing to the mafia offer. The availability of the existing items offered by the retailer will increase significantly, despite a reduction in the retailer's inventory levels. The offer will result in an average increase of over 56% in the variety of items held by the retailer. The producer will also be able to command significantly higher margins (more than 44%) from the retailer for the existing items without adversely affecting the retailer's profitability. 相似文献
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供应链上的不确定因素与库存 总被引:12,自引:0,他引:12
的生产系统中有大量不必要的库存,这些库存存在很大程度上是由于供应链上的不确定因素造成的。供应链管理通过对代价 给与需求信息的集成使库存的结构发生了变化,同时也改变了生产管理水平与库存水平的相互关系。 相似文献
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Meng Li 《国际生产研究杂志》2018,56(10):3423-3438
We study a decentralised supply chain with one manufacturer and two symmetric retailers who could transship their excess inventory between each other. Without transshipment, the retailer’s unsatisfied customers search and buy the product at the other retailer with some probability. With transshipment, the retailer can transship the other retailer’s excess inventory to fulfil its own unmet demand. However, a transshipment price is often charged by one retailer for transshipping goods to another. We show the retailer’s profit is unimodal in the transshipment price, and the manufacturer’s profit increases in the customer search probability. Although the retailer’s preference over transshipment depends on the magnitude of search probability and transshipment price, the retailer may always prefer the transshipment no matter their magnitude. We then study the effect of bargaining power over the transshipment decision (whether to transship between retailers and at what transshipment price). Our analysis suggests that the manufacturer always prefers to control the transshipment price rather than to control whether to transship, while the retailer can prefer both. We also find that increasing bargaining power always benefits the manufacturer but could hurt the retailer. We finally check the robustness of our results by investigating the case with asymmetric retailers 相似文献
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The study examines how the utilisation of a new performance measurement system (PMS) influences supply chain management (SCM) and what kind of impacts the new system has on the performance of the supply chain. The paper utilises a longitudinal research setting where the data was gathered in two semi-structured interview studies after an action research project in which a new measurement system was designed and developed. The findings show how a PMS serves as a catalyst of inter-organisational knowledge transfer and promotes shared learning. The results also show how knowledge transfer and shared learning led to improved performance of the supply chain. The paper contributes by opening up the practical mechanisms through which performance measurement provides value for SCM and by showing how inter-organisational transfer of performance information catalyses learning and performance improvement. The paper looks beyond the design of performance measures and provides a view on the practice of supply chain performance management. The paper illustrates how sharing performance information amongst supply chain companies improves managers’ awareness of shared targets and the status of network operations. This also resulted in improved performance in the studied case network. Overall, the results encourage organisations to engage in network-level performance measurement and share performance information with their network partners. 相似文献
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Ismail Serdar Bakal 《国际生产研究杂志》2013,51(8):2395-2412
The timing of retailer order placement is an important factor in supply chain performance in systems with uncertain end-customer demands. Retailers often prefer short order lead times, which permits the resolution of demand uncertainty prior to order placement, and reduces the risks associated with excess inventory. Suppliers, in contrast, prefer long lead times, in order to match supply output with retailer demand. These conflicting preferences create tension between a supplier and retailers regarding order timing preferences. This paper considers order timing preferences within a strategic framework involving a supplier and one of its retailers in a multiple-retailer system. We identify and explore several mechanisms a supplier can use within this framework to induce early retailer order placement and improve expected cost performance. 相似文献
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One of the main elements of the theory of constraints is its Drum–Buffer–Rope (DBR) scheduling (or release) mechanism that controls the release of jobs to the system. Jobs are not released directly to the shop floor – they are withheld in a backlog and released in accordance with the output rate of the bottleneck (i.e. the drum). The sequence in which jobs are considered for release from the backlog is determined by the schedule of the drum, which also determines in which order jobs are processed or dispatched on the shop floor. In the DBR literature, the focus is on the urgency of jobs and the same procedure is used both for backlog sequencing and dispatching. In this study, we explore the potential of using different combinations of rules for sequencing and dispatching to improve DBR performance. Based on controlled simulation experiments in a pure and general flow shop we demonstrate that, although the original procedure works well in a pure flow shop, it becomes dysfunctional in a general flow shop where job routings vary. Performance can be significantly enhanced by switching from a focus on urgency to a focus on the shortest bottleneck processing time during periods of high load. 相似文献
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供应链库存管理中缺货补偿问题的研究 总被引:1,自引:0,他引:1
在供应链库存管理中,往往都是由客户承担缺货所带来的各种损失。针对这种情况,本文提出供应商在缺货时应向客户提供一定比例的补偿,以维持与客户的合作关系,实现双赢的目的,并利用非线性规划的原理,建立了供应商的缺货补偿模型,最后给出了订货量的最优解,并以实例验证了所给模型和算法的有效性。 相似文献
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基于供应链管理的企业库存优化效果模拟与分析 总被引:4,自引:0,他引:4
利用供应链管理的思想,通过对供应链上的企业库存进行优化模拟与分析,揭示了供应链内部信息共享、加快信息流动、缩短订货周期、供应商管理库存(VMI)等是影响供应链管理优化效果的核心因素;通过比较应用供应链管理前后企业库存的变化,说明了供应链管理可以有效平抑库存,缩短供货周期,降低企业成本,提高企业核心竞争力。 相似文献
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This paper investigates the co-ordination of order quantities amongst the players in a four-level supply chain with a centralised decision process. The first level of the supply chain consists of multiple buyers, the second level of a vendor (manufacturer), the third level consists of multiple tier-1 suppliers, and the fourth level consists of multiple tier-2 suppliers. Each supplier supplies one or more items that are components of the product produced by the manufacturer. The model developed in this paper guarantees that the local costs for the players either remain the same as before co-ordination, or decrease as a result of co-ordination. A mathematical model is developed, with numerical examples presented and results discussed. 相似文献
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Liang-Tu Chen 《国际生产研究杂志》2013,51(16):4396-4413
This study examines the problem of optimally dynamic joint decisions, including replenishment scheduling/quantity, retail price, wholesale price, and revenue-sharing allocation, in a vertically decentralised single-manufacturer Stackelberg and single-retailer channel over a multi-period planning horizon, subject to deteriorating goods and multivariate demand function. This study uses a calculus-based formulation combined with dynamic programming techniques to solve the channel coordination decision problem. Additionally, three arrangements, namely price-only contract, revenue-sharing contract, and revenue-sharing plus linear rebate and side-payment contract for channel coordination, are developed under retailer-managed inventory (RMI) and vendor-managed inventory (VMI) systems, respectively. The analysis reveals that the proposed policy under the VMI system with the revenue-sharing plus linear rebate and side-payment contract tends to obtain low retail prices and large demand quantity, and results in near-perfect coordination, including greater system efficiency and Pareto improvements, for the vertically decentralised dynamic channel. 相似文献