共查询到20条相似文献,搜索用时 15 毫秒
1.
Shih-Pin Chen 《国际生产研究杂志》2013,51(13):3855-3871
Inventory models play an important role in logistics and supply chain management for reducing cost and increasing customer satisfaction. This paper develops an approach to derive the fuzzy objective value and decision variables of the fuzzy lot size re-order point inventory problem with parameters being fuzzy numbers and the shortages are backordered with extra cost incurred. Different from the existing studies, the idea is based on Zadeh's extension principle. A pair of mixed integer nonlinear programs (MINLP) parameterised by the possibility level α is formulated to calculate the lower and upper bounds of the minimal total cost per unit time at α, through which the membership function of the minimal total cost per unit time is constructed. At the same time the membership functions of the optimal order quantity and the optimal re-order point are also provided. A numerical example studied by previous studies is solved successfully to demonstrate the validity of the proposed method. Compared with previous studies, the obtained results which precisely and completely conserve the fuzziness of the input information are more informative for finding the best inventory policy since they are expressed by membership functions rather than by crisp ones. Moreover, to provide representative crisp solutions for designing inventory systems, the Yager's ranking index method is adopted to defuzzify the obtained membership functions. The successful extension of inventory models to fuzzy environments permits inventory models to have wider applications in practice. 相似文献
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Maxim Bushuev 《国际生产研究杂志》2013,51(4):1050-1058
This paper presents a new solution approach to the problem of aggregate production planning (APP). As identified by many researchers, the APP cost function is convex and piecewise. Thus, the convex optimisation approach can be applied to the APP problem. Solving the APP problem using convex optimisation is attractive since it leads to an improved solution over the classical solution methods and it can be applied to a wider range of functions. The classical Linear Decision Rule model of APP is solved using convex optimisation and the resulting solution is compared to three solution approaches which have been historically used to solve this model. The results suggest that convex optimisation may be an effective approach for solving certain types of planning models. 相似文献
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基于模糊规划的间歇过程生产调度建模 总被引:3,自引:1,他引:2
通过对现有生产调度模糊模型的分析,针对间歇生产过程,提出了一种新颖的参数模糊的通用模糊规划建模方法,模糊模型采用2种基于普通遗传算法的模糊算法,即模糊模拟和SFA算法。该方法中,参数隶属函数选取灵活,采用合适的模糊表示方式。最后通过实例验证了该模糊建模方法是一种有效的方法。 相似文献
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The multi-period multi-product (MPMP) production planning problems, generally, deal with matching production levels of individual products with fluctuated demands over planning horizon. The conventional MPMP optimisation models suffer from insufficient utilisation of available capacity of machines. This fallacy is due to inappropriate formulation of machine capacity and material handling constraints. In this study, a novel mathematical model is proposed to simultaneously optimise production quantities and provide information about managerial decisions such as subcontracting, carrying inventory/backordering, and also hiring/layoff personnel. The problem is then formulated as a mixed integer linear programming (MILP) model by applying appropriate linearisation of non-linear components. The objective is to minimise production costs comprising of production, storage, shortage, subcontracting costs and costs associated with hiring/dismissing labourers. Superiority of the proposed model over existing ones, has been initially evaluated by solving the case presented by Byrne and Bakir [Byrne, M.D. and Bakir, M.A., 1999. Production planning using a hybrid simulation-analytical approach. International Journal of Production Economics, 59 (1), 305–311], and then evaluated by comparing the results obtained from solving both the proposed and the conventional MPMP production planning models using a 100-randomly-generated-test-problem. 相似文献
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In multi-site (parallel) manufacturing systems, each selling region (SR) is usually allocated to a specific manufacturing site (MS) in order to minimise the transportation costs, simplify the planning process, etc. However, such manufacturing systems usually encounter great drawbacks in terms of over-achievement or under-achievement of the forecasted demand due to isolation of the MSs. To cope with this drawback, this paper proposes a novel framework for preparing an optimal aggregate production plan by interconnecting the MSs through lateral trans-shipment. In the presence of fluctuating and dynamic demands, we apply some classic strategies including the inventory holding, back-ordering, and additional capacity options (i.e. overtime and changing workforce level) as well as lateral trans-shipment of products among MSs as the feasible strategies undertaken. Maximising the total profit and minimising the manufacturing lead time are considered as two managerial goals. Due to ambiguousness of some critical parameters as well as vagueness of objectives’ target values, a fuzzy goal programming (FGP) approach with imprecise goal hierarchy is developed for modelling the aggregate production-distribution planning (APDP) problem with trans-shipment. The proposed FGP model is then converted to an equivalent crisp one by combining the two recently developed fuzzy programming approaches. An illustrative example inspired by a real case study is provided to show the usefulness and applicability of the proposed model. 相似文献
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We present a new mixed integer linear programming approach for the problem of aggregate production planning of flowshop production lines in the automotive industry. Our model integrates production capacity planning and workforce flexibility planning. In contrast to traditional approaches, it considers discrete capacity adaptations which originate from technical characteristics of assembly lines as well as from work regulations and shift planning. In particular, our approach takes change costs into account and explicitly represents a working time account via a linear approximation. A solution framework containing different primal heuristics and preprocessing techniques is embedded into a decision support system. Finally, we present an illustrative case study and computational results on problem instances of practically relevant complexity. 相似文献
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This research focuses on developing an optimum production schedule in a process with a non-linear production rate. Non-linear production processes may exhibit an increasing production rate as the lot size increases, which results in increasing efficiency in per-unit production. The degree to which this learning is carried forward into the next lot varies by process. Sometimes the learning effect experiences a 100% carryover into the next lot, but other times some learning is forgotten and there is less than a 100% carryover. We consider processes in which the learning effect is completely forgotten from lot to lot. In practice non-linear processes are often treated as linear. That is, the production data are collected and aggregated over time and an average production rate is calculated which leads to inaccuracies in the production schedule. Here we use a discretised linear model to approximate the non-linear process. Production occurs in discrete time periods within which the amount produced is known. This enables a production schedule to be determined that minimises production and holding costs. A dynamic programming model that starts with the latest demand and progresses towards the earliest demand is used to solve the single-product single-machine problem. The model is tested using the production function from the PR#2 grinding process at CTS Reeves, a manufacturing firm in Carlisle, Pa. Solution times are determined for 50, 100, 200, 500, 1500, and 3000 periods. 相似文献
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Cleber D. Rocco 《国际生产研究杂志》2016,54(19):5842-5861
The soluble solids content in the tomato fruit, also known as ‘brix’, and the crop yield are the most relevant uncertain parameters to determine technical and economic performance in the tomato processing industry. This paper presents a linear programming model and three robust optimisation models to deal with data uncertainty in the analysis of crop, logistics and industrial tactical planning in this industry. We focused the analysis on the production and logistics costs due to the impacts of unfavourable disturbances on the amount of soluble solids and the quantity of tomatoes processed in the system. A typical industry in this sector collaborated with this study by providing real data of its production, logistics and crop plans and with in-depth discussions. From the results, some general conclusions were outlined and we discuss the benefits of adopting the robust optimisation approach instead of a deterministic one. The robust approach proved to be a powerful tool for elaborating scenarios for uncertainty analysis in medium-term decisions, as described in this study, and clearly has potential to be employed in real contexts. 相似文献
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Motivated by a real case of an automobile company, this study proposes a multi-objective, multi-site production planning model integrating procurement and distribution plans in a multi-echelon supply chain network with multiple suppliers, multiple manufacturing plants and multiple distribution centres. The model incorporates four important conflicting objectives simultaneously: minimisation of the total cost of logistics, maximisation of the total value of purchasing, minimisation of defective items and minimisation of late deliveries subject to some realistic constraints. Due to the imprecise/fuzzy nature of the objectives’ aspiration levels and some critical data, an interactive fuzzy goal programming formulation is first developed. Then, a novel fuzzy approach is proposed to convert the FGP model into an auxiliary crisp formulation to find an efficient compromise solution. The proposed model and solution method are validated through some numerical tests. Computational results indicate the practicality and tractability of the proposed model and also the superiority of the proposed auxiliary crisp formulation in contrast to the current alternative fuzzy approaches. 相似文献
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Given high-tech industry trends such as limited production, diverse model range, short product life cycle, and high customer responsiveness, issues related to recognitive core vs. non-core operations in internal vs. external environments are crucial in hi-tech production systems planning. This work elucidates the relationship between capacity planning and suppliers with a focus on quantity allocation, manufacturing quantity, capacity limit, warehouse space, and time period for hi-tech production planning. A fuzzy multiple-goal programming approach is adopted to model total cost, holding cost, and rework cost in order to analyse the relative cost-effectiveness of different factors. The proposed model was examined via the fuzzy analysis of its application to an actual building-integrated photovoltaic (BIPV) manufacturer with variable characteristics. The proposed model of cost-effectiveness accommodates variables such as multiple components, quality, and responsiveness, it integrates multi-stage functions, and a specific implementation is demonstrated. Various scenarios are designed to analyse the transaction options for outsourcing under combined schemes. The analytical results in this study can help decision makers to systematically analyse the cost effectiveness of outsourcing during capacity planning in practical applications. 相似文献
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In a variety of discrete manufacturing environments, it is common to experience a nonlinear production rate. In particular, our interest is in the case of an increasing production rate, where learning creates efficiencies. This leads to greater output per unit time as the process continues. However, the advantages of an increasing production rate may be offset by other factors. For examples, JIT policies typically lead to smaller lot sizes, where the value of an increasing production rate is largely lost. We develop a general model that balances the impact of various competing effects. Our research focuses on determining lot sizes that satisfy demand requirements while minimising production and holding costs. We extend our prior work by developing a multi-product, multi-machine method for modelling and solving this class of production problems. The solution method is demonstrated using the production function from the PR#2 grinding process for a production plant in Carlisle, PA. The solution heuristic provides solution times that are on average only 0.22 to 0.55% above optimum as the solution parameters are varied and the ratio of heuristic solution times to optimal solution times varies from 18.16 to 14.15%. 相似文献
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Many authors consider that production and marketing decisions should be integrated. In this paper, we discuss an aggregate planning problem that includes production, selling price, cash management and flexible capacity (by means of hiring and firing and with the possibility of unlimited production subcontracting). The demand is considered to be a nonlinear function of the product selling price. The problem, which is modelled as a mixed integer linear program, can be solved using standard optimisation software. The results of a computational experiment and a numerical example are shown to illustrate the performance of the proposed model and obtain some managerial insights. 相似文献
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ZHANG Gong xue MA Xi zhi ZHU Jun Theory of Lubrication Bearing Institute Xi''''an Jiaotong University Xi''''an P.R.China 《国际设备工程与管理》2002,7(1)
Field surveying shows that the failure of the steam turbine‘s coupling is due to fatigue that is caused by compound stress. Fuzzy mathematics was applied to get the membership function of the fatigue strength rule. A formula of fuzzy reliability of the coupling was derived and a theory of coupling‘s fuzzy reliability is set up. The calculating method of the fuzzy reliability is explained by an illustrative example. 相似文献
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In this study, a fuzzy linear programming (FLP) method is developed for dealing with uncertainties expressed as fuzzy sets that exist in the constraints’ left-hand and right-hand sides and the objective function. A direct transforming algorithm is advanced for solving the FLP model that improves upon the existing method through provision of a quantitative expression for uncertain relationships among a large number of fuzzy sets. The proposed solution method can greatly reduce computational requirements, which is particularly meaningful for the application of FLP to large-scale practical problems with many fuzzy sets. The developed FLP method is applied to a case of long-term waste-management planning. The results indicate that reasonable solutions have been obtained. They can be used for generating decision alternatives and to help managers identify desired policies for waste management under uncertainty. Compared with the conventional interval-parameter linear programming approach, FLP can provide more information for solutions, containing not only the lower and upper bounds but also the most possible value for decision variables and objective function. 相似文献
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本文利用点到集映射图的概念,提出了一种新的不变凸(凹)点到集映射的概念,讨论了参数规划问题最优值函数的B-预不变凸凹性,研究了最优值函数的B-预不变凹性与其最优解集映射的不变凸性之间的关系,得到了若干新的结论,所得结果包含并推广了已有文献中的相关研究结果。 相似文献
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The hierarchical structure of production planning has the advantage of assigning different decision variables to their respective time horizons and therefore ensures their manageability. However, the restrictive structure of this top-down approach implying that upper level decisions are the constraints for lower level decisions also has its shortcomings. One problem that occurs is that deterministic mixed integer decision problems are often used for long-term planning, but the real production system faces a set of stochastic influences. Therefore, a planned utilisation factor has to be included into this deterministic aggregate planning problem. In practice, this decision is often based on past data and not consciously taken. In this paper, the effect of long-term forecast error on the optimal planned utilisation factor is evaluated for a production system facing stochastic demand and the benefit of exploiting this decision’s potential is discussed. Overall costs including capacity, backorder and inventory costs, are determined with simulation for different multi-stage and multi-item production system structures. The results show that the planned utilisation factor used in the aggregate planning problem has a high influence on optimal costs. Additionally, the negative effect of forecast errors is evaluated and discussed in detail for different production system environments. 相似文献
20.
Necip Baris Kacar 《国际生产研究杂志》2013,51(11):3164-3184
We examine the problem of estimating clearing functions (CFs) that describe the expected output of a production resource as a function of its expected workload from empirical data. We use a simulation model of a scaled-down wafer fabrication facility to generate the data and evaluate the performance of the resulting CFs. We compare the performance of production plans generated using load based and product based CFs and find that using load based CFs yields better performance. 相似文献