Single-machine batch delivery scheduling and common due-date assignment with a rate-modifying activity

We consider batch delivery scheduling on a single machine, where a common due-date is assigned to all the jobs and a rate-modifying activity on the machine may be scheduled, which can change the processing rate of the machine. Thus the actual processing time of a job is variable depending on whether it is processed before or after the rate-modifying activity. The objective is to determine the optimal job sequence, the optimal partition of the job sequence into batches, the optimal assigned common due-date, and the optimal location of the rate-modifying activity simultaneously to minimize the total cost of earliness, job holding, weighted number of tardy jobs, due-date assignment, and batch delivery. We derive some structural properties of the problem, based on which we design polynomial-time algorithms to solve some special cases of the problem.     

Parallel machine scheduling problem with ready times,due times and sequence-dependent setup times using meta-heuristic algorithms

This article considers a parallel machine scheduling problem with ready times, due times and sequence-dependent setup times. The objective of this problem is to determine the allocation policy of jobs and the scheduling policy of machines to minimize the weighted sum of setup times, delay times and tardy times. A mathematical model for optimal solution is derived. An in-depth analysis of the model shows that it is very complicated and difficult to obtain optimal solutions as the problem size becomes large. Therefore, two meta-heuristics, genetic algorithm (GA) and a new population-based evolutionary meta-heuristic called self-evolution algorithm (SEA), are proposed. The performances of the meta-heuristic algorithms are evaluated through comparison with optimal solutions using several randomly generated examples.     

Bicriteria scheduling problems involving job rejection,controllable processing times and rate-modifying activity

This paper addresses the bicriteria scheduling problems with simultaneous consideration of job rejection, controllable processing times and rate-modifying activity on a single machine. A job is either rejected, in which case a rejection penalty will be incurred, or accepted and processed on the machine. The rate-modifying activity is an activity on the machine that changes the processing times of the jobs scheduled after the activity. The processing time of a job scheduled after the rate-modifying activity decreases with a job-dependent factor. The processing time of each job can also be controlled by allocating extra resource which is either a linear or a convex function of the amount of a common continuously divisible resource allocated to the job. The objective is to determine the rejected job set, the accepted job sequence, the time (location) of the rate-modifying activity and the resource allocation that jointly find the trade-off between two criteria, where the first criterion is measured as the sum of total completion time and resource consumption cost while the second criterion is the total rejection cost. We consider four different models for treating the two criteria. The computational complexity status and solution procedures are provided for the problems under consideration.     

Fuzzy bi-objective formulation for a parallel machine scheduling problem with machine eligibility restrictions and sequence-dependent setup times

In this paper, a fuzzy bi-objective mixed-integer linear programming (FBOMILP) model is presented. FBOMILP encompasses the minimisation workload imbalance and total tardiness simultaneously as a bi-objective formulation for an unrelated parallel machine scheduling problem. To make the proposed model more practical, sequence-dependent setup times, machine eligibility restrictions and release dates are also considered. Moreover, the inherent uncertainty of processing times, release dates, setup times and due dates are taken into account and modelled by fuzzy numbers. In order to solve the model for small-scale problems, a two-stage fuzzy approach is proposed. Nevertheless, since the problem belongs to the class of NP-hard problems, the proposed model is solved by two meta-heuristic algorithms, namely fuzzy multi-objective particle swarm optimisation (FMOPSO) and fuzzy non-dominated sorting genetic algorithm (FNSGA-II) for solving large-scale instances. Subsequently, through setting up various numerical examples, the performances of the two mentioned algorithms are compared. When α?=?0.5 (α is a level of risk-taking and when it increases the decision-maker’s risk-taking decreases), FNSGA-II is fairly more effective than FMOPSO and has better performance especially in solving large-sized problems. However, when α rises, it can be stated that FMOPSO moderately becomes more appropriate. Finally, directions for future studies are suggested and conclusion remarks are drawn.     

Scheduling a dynamic flexible flow line with sequence-dependent setup times: a simulation analysis

This paper presents a simulation-based experimental study of scheduling rules for scheduling a dynamic flexible flow line problem considering sequence-dependent setup times. A discrete-event simulation model is presented as well as eight adapted heuristic algorithms, including seven dispatching rules and one constructive heuristic, from the literature. In addition, six new proposed heuristics are implemented in the simulation model. Simulation experiments are conducted under various conditions such as setup time ratio and shop utilisation percentage. One of the proposed rules performs better for the mean flow time measure and another one performs better for the mean tardiness measure. Finally, multiple linear regression based meta-models are developed for the best performing scheduling rules.     

Development of a hybrid metaheuristic to minimise earliness and tardiness in a hybrid flowshop with sequence-dependent setup times

This paper presents an efficient hybrid metaheuristics for scheduling jobs in a hybrid flowshop with sequence-dependent setup times. The problem is to determine a schedule that minimises the sum of earliness and tardiness of jobs. Since this problem class is NP-hard in the strong sense, there seems to be no escape from appealing to metaheuristic procedures to achieve near-optimal solutions for real life problems. This paper proposes the hybrid metaheuristic algorithm which comprises three components: an initial population generation method based on an ant colony optimisation, a simulated annealing algorithm as an evolutionary algorithm that employs certain probability to avoid becoming trapped in a local optimum, and a variable neighbourhood search which involves three local search procedures to improve the population. A design of experiments approach is employed to calibrate the parameters of the algorithm. Results of computational tests in solving 252 problems up to 100 jobs have shown that the proposed algorithm is computationally more effective in yielding solutions of better quality than the adapted random key genetic algorithm and immune algorithm presented previously.     

Scheduling of a no-wait two-machine flow shop with sequence-dependent setup times and probable rework using robust meta-heuristics

This paper investigates the scheduling of a no-wait two-machine flow shop considering anticipatory sequence-dependent setup time and a probable rework for both machines to minimise mean completion time (MCT). To tackle the problem, a robust meta-heuristic algorithm, namely the adapted imperialist competitive algorithm (AICA), has been proposed and is compared with two common and popular meta-heuristic algorithms (i.e. genetic algorithm (GA) and population-based simulated annealing (PBSA)). In this study, we have adapted a traditional imperialist competitive algorithm (ICA) with some considerable changes. First of all, a revolution procedure is added to the algorithm for imperialists similar to colonies. Furthermore, the revolution is only performed when the new solution is better than the previous solution, and chief among them for preservation of premature convergence, the concept of global war is applied. However, the performance of AICA is sensitive to the choice of the best parameter values. Thus, to obtain optimal performance, a comprehensive calibration methodology called response surface methodology is employed to obtain the best combination of parameter values. In order to evaluate the effectiveness and efficiency of proposed algorithms, several test problems are generated and the results obtained from algorithms are then compared in terms of relative percentage deviation. Computational experiments indicate that AICA outperforms GA and PBSA in the MCT performance measure, and GA outperforms the others in terms of computational time.     

Minimising total tardiness for the identical parallel machine scheduling problem with splitting jobs and sequence-dependent setup times

This paper focuses on an identical parallel machine scheduling problem with minimising total tardiness of jobs. There are two major issues involved in this scheduling problem; (1) jobs which can be split into multiple sub-jobs for being processed on parallel machines independently and (2) sequence-dependent setup times between the jobs with different part types. We present a novel mathematical model with meta-heuristic approaches to solve the problem. We propose two encoding schemes for meta-heuristic solutions and three decoding methods for obtaining a schedule from the meta-heuristic solutions. Six different simulated annealing algorithms and genetic algorithms, respectively, are developed with six combinations of two encoding schemes and three decoding methods. Computational experiments are performed to find the best combination from those encoding schemes and decoding methods. Our findings show that the suggested algorithm provides not only better solution quality, but also less computation time required than the commercial optimisation solvers.     

Studying the impact of sequence-dependent set-up times in integrated process planning and scheduling with E-ACO heuristic

In job-shop scheduling, the importance of set-up issues is well known and has been considered in many solution approaches. However, in integrated process planning and scheduling (IPPS) involving flexible process plans, the set-up times are often ignored, or absorbed into processing times in IPPS domain, with the purpose to reduce the complexity. This is based on the assumption that set-up times are sequence-independent, or short enough to be ignored compared to processing times. However, it is not uncommon to encounter sequence-dependent set-up times (SDSTs) in practical production. This paper conducts a detailed investigation on the impact of SDSTs on the practical performance of the schedule: a comparative study is made for different cases where set-up times are (1) separately considered, (2) absorbed into processing times, or (3) totally ignored. An enhanced version of ant colony optimisation (E-ACO) algorithm is used to solve the IPPS problem, with the objective to minimise the total makespan. The following four types of set-up issues are considered: part loading/unloading, fixture preparation, tool switching and material transportation. Situations with various set-up time lengths have been studied and compared. A special case of IPPS problem involving a large number of identical jobs has been specifically studied and discussed. The results have shown that, set-up times should be carefully dealt with under different circumstances.     

Parallel machine scheduling with step-deteriorating jobs and setup times by a hybrid discrete cuckoo search algorithm

This article considers the parallel machine scheduling problem with step-deteriorating jobs and sequence-dependent setup times. The objective is to minimize the total tardiness by determining the allocation and sequence of jobs on identical parallel machines. In this problem, the processing time of each job is a step function dependent upon its starting time. An individual extended time is penalized when the starting time of a job is later than a specific deterioration date. The possibility of deterioration of a job makes the parallel machine scheduling problem more challenging than ordinary ones. A mixed integer programming model for the optimal solution is derived. Due to its NP-hard nature, a hybrid discrete cuckoo search algorithm is proposed to solve this problem. In order to generate a good initial swarm, a modified Biskup–Hermann–Gupta (BHG) heuristic called MBHG is incorporated into the population initialization. Several discrete operators are proposed in the random walk of Lévy flights and the crossover search. Moreover, a local search procedure based on variable neighbourhood descent is integrated into the algorithm as a hybrid strategy in order to improve the quality of elite solutions. Computational experiments are executed on two sets of randomly generated test instances. The results show that the proposed hybrid algorithm can yield better solutions in comparison with the commercial solver CPLEX^® with a one hour time limit, the discrete cuckoo search algorithm and the existing variable neighbourhood search algorithm.     

A heuristic for production scheduling and inventory control in the presence of sequence-dependent setup times

The consideration of sequence-dependent setup times is one of the most difficult aspects of production scheduling problems. This paper reports on the development of a heuristic procedure to address a realistic production and inventory control problem in the presence of sequence-dependent setup times. The problem considers known monthly demands, variable production rates, holding costs, minimum and maximum inventory levels per product, and regular and overtime capacity limits. The problem is formulated as a Mixed-Integer Program (MIP), where subtour elimination constraints are needed to enforce the generation of job sequences in each month. By relaxing the subtour elimination constraints, the MIP formulation can be used to find a lower bound on the optimal solution. CPLEX 3.0 is used to calculate lower bounds for relatively small instances of this production problem, which are then used to assess the merit of a proposed heuristic. The heuristic is based on a simple short-term memory tabu search method that coordinates linear programming and traveling salesperson solvers in the search for optimal or near-optimal production plans.     

Lot streaming in the presence of learning in sublot-attached setup times and processing times

Lot streaming is the process of splitting a production lot into sublots, and then processing the sublots on different machines in an overlapping manner. In this paper, we study the use of lot streaming for processing a lot in a two-machine flow shop when a sublot-attached setup time is incurred before the processing of each sublot. The objective is to determine number of sublots and sublot sizes and minimize makespan. We also consider the case when the effect of learning is observed in processing times, sublot-attached setup times, or, both. We present closed-form expressions for optimal sublot sizes and efficient search schemes to determine optimal number of sublots.     

A hierarchical approach for the capacitated lot-sizing and scheduling problem with a special structure of sequence-dependent setups

This research deals with the single machine multi-product capacitated lot-sizing and scheduling problem (CLSP) with sequence-dependent setup times and setup costs. The CLSP determines the production quantities and the sequence to satisfy deterministic and dynamic demand during multiple periods. The objective is to minimise the total sum of the inventory holding costs and the sequence-dependent setup costs. We consider a special form of sequence-dependent setup times where the larger product we produce next, the more setup time we need. As a solution approach, we propose a two-level hierarchical method consisting of upper-level planning and the lower-level planning. In the upper-level planning, we solve the lot-sizing problem with estimated sequence-independent setup times utilising the characteristic of the special structure of setup times. Then we solve the scheduling problem in the lower-level planning. The proposed method is compared with the single-level optimal CLSP solution and an existing heuristic developed for the uniform structure of setup times.     

A branch and bound algorithm for optimal cyclic scheduling in a robotic cell with processing time windows

A branch and bound algorithm is described for optimal cyclic scheduling in a robotic cell with processing time windows. The objective is to minimise the cycle time by determining the exact processing time on each machine which is limited within a time window. The problem is formulated as a set of prohibited intervals of the cycle time, which is usually applied in the robotic cyclic scheduling problem with fixed processing times. Since both bounds of these prohibited intervals are linear expressions of the processing times, we divide these prohibited intervals into a series of the subsets and transform the problem into enumerating the non-prohibited intervals of cycle time in each subset. This enumeration procedure is completed by an efficient branch and bound algorithm, which could find an optimal solution by enumerating partial non-prohibited intervals. Computational results on the benchmark instances and randomly generated test instances indicate that the algorithm is effective.     

Hierarchical scheduling of continuous casters and hot strip mills in the steel industry: a block planning application

This work addresses the joint scheduling of continuous caster and hot strip mill processes in the steel industry. Traditionally, slab yards are used to decouple these two stages. However, the rising importance of energy costs and reduced logistic effort gives motivation for a combined scheduling. For each of the processes, a mixed-integer linear optimisation model based on the block planning principle is presented. This approach develops production schedules that take technological sequences of steel grades and milling programmes into account. We consider the integrated steel plant of an international steel company as a case study. Numerical results demonstrate the practicability of this approach under experimental conditions, which reflect typical settings from an industrial application in the steel industry.     

The situational reflection of reality in activity theory and the concept of situation awareness in cognitive psychology

This article presents new data from the implementation of Activity Theory and integrates it with some concepts of cognitive psychology. The main focus is on orienting activity, which is directed to comprehending and interpreting reality as well as predicting future events' significance for the performance of present events. The concept of orienting activity is directly related to what is known as Situation Awareness (SA) in the US. However, the concept of orienting activity is broader than that of SA. Orientation and comprehension of a situation includes not only conscious and verbally logical components, but also unconscious components. The imaginative elements of the activity and the non-verbalized meaning of the situation are important in the unconscious reflection of reality. This paper describes SA as one of the important function mechanisms involved in the dynamic reflection of the situation. Other important elements of this dynamic reflection are its emotional and motivational components.     

Investigation of electrokinetic and electrorheological properties of polyindole prepared in the presence of a surfactant

In this study, synthesis of polyindole (PIN) was carried out without and with the presence of a sodium dodecyl sulfate (SDS) surfactant (SPIN), using FeCl₃ as an oxidizing agent. The synthesized materials were subjected to various characterizations techniques namely: particle size, magnetic susceptibility, elemental analysis, density, conductivity, dielectric constant, FTIR, ¹H NMR, TGA, XRD, and SEM. Characterization results revealed the successful preparation of the homopolymers of PIN and SPIN. Zeta (ζ)-potentials of the samples were measured in aqueous and non-aqueous (silicone oil, SO) media. Electrokinetic properties of PIN and SPIN in aqueous media were determined by ζ-potential measurements in the presence of various electrolytes (NaCl, BaCl₂, AlCl₃, Na₂SO₄) and surfactants (cetyltrimethyl ammonium bromide, SDS, and Triton X-100). Besides, the effect of pH onto ζ-potentials of the materials was also examined. The suspensions prepared in SO were subjected to external electric field strength and their electrorheological (ER) properties were investigated. Then the effects of shear rate, frequency, and temperature onto ER activities of the suspensions were examined. Further, creep and creep–recovery tests were applied to the PIN/SO and SPIN/SO suspension systems and reversible non-linear viscoelastic deformations observed under applied electric field.     

Sonocatalytic degradation of azo fuchsine in the presence of the Co-doped and Cr-doped mixed crystal TiO2 powders and comparison of their sonocatalytic activities

In order to degrade some pollutants effectively under ultrasonic irradiation, the Co-doped and Cr-doped mixed crystal TiO₂ powders, with high sonocatalytic activity, were prepared as sonocatalyst. The Co-doped and Cr-doped mixed crystal TiO₂ powders as sonocatalyst were prepared through sol–gel and heat-treated methods from tetrabutylorthotitanate, and then were characterized by XRD and TG–DTA technologies. In order to compare and evaluate the sonocatalytic activity of the Co-doped and Cr-doped mixed crystal TiO₂ powders, the low power ultrasound was as an irradiation source and the azo fuchsine was chosen as a model compound to be degraded. The degradation process was investigated by UV–vis, TOC, ion chromatogram and HPLC techniques. The results indicated that the sonocatalytic activity of Cr-doped mixed crystal TiO₂ powder was higher than that of Co-doped and undoped mixed crystal TiO₂ powder during the sonocatalytic degradation of the azo fuchsine in aqueous solution. These results may be of great significance for driving sonocatalytic method to treat non- or low-transparent industrial wastewaters.