A novel hybrid meta-heuristic algorithm for a no-wait flexible flow shop scheduling problem with sequence dependent setup times

In this paper, we contemplate the problem of scheduling a set of n jobs in a no-wait flexible flow shop manufacturing system with sequence dependent setup times to minimising the maximum completion time. With respect to NP-hardness of the considered problem, there seems to be no avoiding application of metaheuristic approaches to achieve near-optimal solutions for this problem. For this reason, three novel metaheuristic algorithms, namely population based simulated annealing (PBSA), adapted imperialist competitive algorithm (AICA) and hybridisation of adapted imperialist competitive algorithm and population based simulated annealing (AICA?+?PBSA), are developed to solve the addressed problem. Because of the sensitivity of our proposed algorithm to parameter's values, we employed the Taguchi method as an optimisation technique to extensively tune different parameters of our algorithm to enhance solutions accuracy. These proposed algorithms were coded and tested on randomly generated instances, then to validate the effectiveness of them computational results are examined in terms of relative percentage deviation. Moreover, some sensitive analyses are carried out for appraising the behaviour of algorithms versus different conditions. The computational evaluations manifestly support the high performance of our proposed novel hybrid algorithm against other algorithms which were applied in literature for related production scheduling problems.     

A hybrid adaptive large neighbourhood search for multi-depot open vehicle routing problems

In this paper we address the multi-depot open vehicle routing problem (MDOVRP), a complex and difficult problem arising in several real-life applications. In the MDOVRP vehicles start from several depots and do not need to return to the depot at the end of their routes. We propose a hybrid adaptive large neighbourhood search algorithm to solve the MDOVRP coupled with improvement procedures yielding a hybrid metaheuristic. The performance of the proposed metaheuristic is assessed on various benchmark instances proposed for this problem and its special cases, containing up to 48 customers (single-depot version) and up to six depots and 288 customers. The computational results indicate that the proposed algorithm is very competitive compared with the state-of-the-art methods and improves 15 best-known solutions for multi-depot instances and one best-known solution for a single-depot instance. A detailed sensitivity analysis highlights which components of the metaheuristic contribute most to the solution quality.     

A multi-phase covering Pareto-optimal front method to multi-objective parallel machine scheduling

This paper considers the problem of parallel machine scheduling with sequence-dependent setup times to minimise both makespan and total earliness/tardiness in the due window. To tackle the problem considered, a multi-phase algorithm is proposed. The goal of the initial phase is to obtain a good approximation of the Pareto-front. In the second phase, to improve the Pareto-front, non-dominated solutions are unified to constitute a big population. In this phase, based on the local search in the Pareto space concept, three multi-objective hybrid metaheuristics are proposed. Covering the whole set of Pareto-optimal solutions is a desired task of multi-objective optimisation methods. So in the third phase, a new method using an e-constraint hybrid metaheuristic is proposed to cover the gaps between the non-dominated solutions and improve the Pareto-front. Appropriate combinations of multi-objective methods in various phases are considered to improve the total performance. The multi-phase algorithm iterates over a genetic algorithm in the first phase and three hybrid metaheuristics in the second and third phases. Experiments on the test problems with different structures show that the multi-phase method is a better tool to approximate the efficient set than the global archive sub-population genetic algorithm presented previously.     

Parallel machine scheduling with step-deteriorating jobs and setup times by a hybrid discrete cuckoo search algorithm

This article considers the parallel machine scheduling problem with step-deteriorating jobs and sequence-dependent setup times. The objective is to minimize the total tardiness by determining the allocation and sequence of jobs on identical parallel machines. In this problem, the processing time of each job is a step function dependent upon its starting time. An individual extended time is penalized when the starting time of a job is later than a specific deterioration date. The possibility of deterioration of a job makes the parallel machine scheduling problem more challenging than ordinary ones. A mixed integer programming model for the optimal solution is derived. Due to its NP-hard nature, a hybrid discrete cuckoo search algorithm is proposed to solve this problem. In order to generate a good initial swarm, a modified Biskup–Hermann–Gupta (BHG) heuristic called MBHG is incorporated into the population initialization. Several discrete operators are proposed in the random walk of Lévy flights and the crossover search. Moreover, a local search procedure based on variable neighbourhood descent is integrated into the algorithm as a hybrid strategy in order to improve the quality of elite solutions. Computational experiments are executed on two sets of randomly generated test instances. The results show that the proposed hybrid algorithm can yield better solutions in comparison with the commercial solver CPLEX^® with a one hour time limit, the discrete cuckoo search algorithm and the existing variable neighbourhood search algorithm.     

Hybrid simulated annealing with memory: an evolution-based diversification approach

This study presents an efficient metaheuristic approach for combinatorial optimisation and scheduling problems. The hybrid algorithm proposed in this paper integrates different features of several well-known heuristics. The core component of the proposed algorithm is a simulated annealing module. This component utilises three types of memories, one long-term memory and two short-term memories. The main characteristics of the proposed metaheuristic are the use of positive (reinforcement) and negative (inhibitory) memories as well as an evolution-based diversification approach. Job shop scheduling is selected to evaluate the performance of the proposed method. Given the benchmark problem, an extended version of the proposed method is also developed and presented. The extended version has two distinct features, specifically designed for the job shop scheduling problem, that enhance the performance of the search. The first feature is a local search that partially explores alternative solutions on a critical path of any current solution. The second feature is a mechanism to resolve possible deadlocks that may occur during the search as a result of shortage in acceptable solutions. For the case of job shop scheduling, the computational results and comparison with other techniques demonstrate the superior performance of the proposed methods in the majority of cases.     

A particle swarm optimization algorithm for hybrid flow-shop scheduling with multiprocessor tasks

The multistage hybrid flow-shop scheduling problem with multiprocessor tasks has been found in many practical situations. Due to the essential complexity of the problem, many researchers started to apply metaheuristics to solve the problem. In this paper, we address the problem by using particle swarm optimization (PSO), a novel metaheuristic inspired by the flocking behaviour of birds. The proposed PSO algorithm has several features, such as a new encoding scheme, an implementation of the best velocity equation and neighbourhood topology among several different variants, and an effective incorporation of local search. To verify the PSO algorithm, computational experiments are conducted to make a comparison with two existing genetic algorithms (GAs) and an ant colony system (ACS) algorithm based on the same benchmark problems. The results show that the proposed PSO algorithm outperforms all the existing algorithms for the considered problem.     

Multiple colony ant algorithm for job-shop scheduling problem

Ant colony optimization (ACO) is a metaheuristic that takes inspiration from the foraging behaviour of a real ant colony to solve the optimization problem. This paper presents a multiple colony ant algorithm to solve the Job-shop Scheduling Problem with the objective that minimizes the makespan. In a multiple colony ant algorithm, ants cooperate to find good solutions by exchanging information among colonies which are stored in a master pheromone matrix that serves the role of global memory. The exploration of the search space in each colony is guided by different heuristic information. Several specific features are introduced in the algorithm in order to improve the efficiency of the search. Among others is the local search method by which the ant can fine-tune their neighbourhood solutions. The proposed algorithm is tested over set of benchmark problems and the computational results demonstrate that the multiple colony ant algorithm performs well on the benchmark problems.     

A hybrid Pareto-based local search algorithm for multi-objective flexible job shop scheduling problems

This paper presents a hybrid Pareto-based local search (PLS) algorithm for solving the multi-objective flexible job shop scheduling problem. Three minimisation objectives are considered simultaneously, i.e. the maximum completion time (makespan), the total workload of all machines, and the workload of the critical machine. In this study, several well-designed neighbouring approaches are proposed, which consider the problem characteristics and thus can hold fast convergence ability while keep the population with a certain level of quality and diversity. Moreover, a variable neighbourhood search (VNS) based self-adaptive strategy is embedded in the hybrid algorithm to utilise the neighbouring approaches efficiently. Then, an external Pareto archive is developed to record the non-dominated solutions found so far. In addition, a speed-up method is devised to update the Pareto archive set. Experimental results on several well-known benchmarks show the efficiency of the proposed hybrid algorithm. It is concluded that the PLS algorithm is superior to the very recent algorithms, in term of both search quality and computational efficiency.     

A branch-and-bound algorithm for a two-stage hybrid flowshop scheduling problem minimizing total tardiness

A two-stage hybrid flowshop-scheduling problem is considered with the objective of minimizing total tardiness of jobs. In the hybrid flowshop, there is one machine at the first stage and multiple identical parallel machines at the second stage. Dominance properties and lower bounds are developed for the problem and a branch-and-bound algorithm is suggested using them. Results of computational experiments show that the suggested algorithm can find optimal solutions for problems with up to 15 jobs in a reasonable amount of central processing unit time.     

A hybrid electromagnetism-like algorithm for two-stage assembly flow shop scheduling problem

This paper presents a study on the two-stage assembly flow shop scheduling problem for minimising the weighed sum of maximum makespan, earliness and lateness. There are m machines at the first stage, each of which produces a component of a job. A single machine at the second stage assembles the m components together to complete the job. A novel model for solving the scheduling problem is built to optimise the maximum makespan, earliness and lateness simultaneously. Two optimal operation sequences of jobs are determined and verified. As the problem is known to be NP-hard, a hybrid variable neighbourhood search – electromagnetism-like mechanism (VNS-EM) algorithm is proposed for its handling. To search beyond local optima for a global one, VNS algorithm is embedded in each iteration of EM, whereby the fine neighbourhood search of optimum individuals can be realised and the solution is thus optimised. Simulation results show that the proposed hybrid VNS-EM algorithm outperforms the EM and VNS algorithms in both average value and standard deviation.     

Solving the response time variability problem by means of the electromagnetism-like mechanism

The response time variability problem (RTVP) is an NP-hard combinatorial scheduling problem that has been recently formalised in the literature. The RTVP has a wide range of real-life applications such as in the automobile industry, when models to be produced on a mixed-model assembly line have to be sequenced under a just-in-time production. The RTVP occurs whenever products, clients or jobs need to be sequenced so as to minimise variability in the time between the instants at which they receive the necessary resources. In two previous studies, three metaheuristic algorithms (a multi-start, a GRASP and a PSO algorithm) were proposed to solve the RTVP. We propose solving the RTVP by means of the electromagnetism-like mechanism (EM) metaheuristic algorithm. The EM algorithm is based on an analogy with the attraction-repulsion mechanism of the electromagnetism theory, where solutions are moved according to their associated charges. In this paper we compare the proposed EM metaheuristic procedure with the three metaheuristic algorithms aforementioned and it is shown that, on average, the EM procedure improves strongly on the obtained results.     

Effective hybrid genetic algorithm for minimizing makespan on a single-batch-processing machine with non-identical job sizes

The paper addresses minimizing makespan by a genetic algorithm (GA) for scheduling jobs with non-identical sizes on a single-batch-processing machine. A batch-processing machine can process up to B jobs simultaneously. The processing time of a batch is equal to the longest processing time among all jobs in the batch. Two different GAs are proposed based on different encoding schemes. The first is a sequence-based GA (SGA) that generates random sequences of jobs using GA operators and applies the batch first fit heuristic to group the jobs. The second is a batch-based hybrid GA (BHGA) that generates random batches of jobs using GA operators and ensures feasibility by using knowledge of the problem based on a heuristic procedure. A greedy local search heuristic based on the problem characteristics is hybridized with a BHGA that has the ability of steering efficiently the search toward the optimal or near-optimal schedules. The performance of proposed GAs is compared with a simulated annealing (SA) approach proposed by Melouk et al. (Melouk, S., Damodaran, P. and Chang, P.Y., Minimizing makespan for single machine batch processing with non-identical job sizes using simulated annealing. Int. J. Prod. Econ., 2004, 87, 141–147) and also against a modified lower bound proposed for the problem. Computational results show that BHGA performs considerably well compared with the modified lower bound and significantly outperforms the SGA and SA in terms of both quality of solutions and required runtimes.     

A hybrid VNS-HS algorithm for a supply chain scheduling problem with deteriorating jobs

This paper investigates a coordinated scheduling problem in a two stage supply chain where parallel-batching machine, deteriorating jobs and transportation coordination are considered simultaneously. During the production stage, jobs are processed by suppliers and there exists one parallel-batching machine in each supplier. The actual processing time of a job depends on its starting time and normal processing time. The normal processing time of a batch is equal to the largest normal processing time among all jobs in its batch. During the transportation stage, the jobs are then delivered to the manufacturer. Since suppliers are distributed in different locations, the transportation time between each supplier and the manufacturer is different. Based on some structural properties of the studied problem, an optimal algorithm for minimising makespan on a single supplier is presented. This supply chain scheduling problem is proved to be NP-hard, and a hybrid VNS-HS algorithm combining variable neighbourhood search (VNS) with harmony search (HS) is proposed to find a good solution in reasonable time. Finally, some computational experiments are conducted and the results demonstrate the effectiveness and efficiency of the proposed VNS-HS.     

Hybrid flowshop scheduling with family setup time and inconsistent family formation

This research considers a hybrid flowshop scheduling problem where jobs are organised in families according to their machine settings and tools. The family setup time arises when a machine shifts from processing one job family to another. The problem is compounded by the challenges that the formation of job families is different in different stages and only a limited number of jobs can be processed within one setup. This type of problem is common in the production process of standard metal components. This paper aims to propose two approaches to solve this problem. One is a metaheuristic in the form of a genetic algorithm and the other is a heuristic. The proposed approaches are compared and contrasted against the two relevant metaheuristic and heuristic adapted from solving a generalised sequence-dependent setup flowshop problem. Comparative results indicate that the proposed genetic algorithm has better performance on minimising makespan and the heuristic is more effective on reducing family setup time.     

Sequencing a hybrid two-stage flowshop with dedicated machines

We treat the n -job, two-stage hybrid flowshop problem with one machine in the first stage and two different machines in parallel in the second stage. The objective is to minimize the makespan. We demonstrate that the problem is NP-complete. We formulate a dynamic program, which is beyond our grasp for problems of more than 15 jobs. Our search for heuristic approaches led to the adoption of the Johnson sequence, which motivated two of the three approaches: dynamic programming and sequence-and-merge. The third approach, the greedy heuristic, was included as example of an elementary heuristic.     

A Meta-RaPS for the early/tardy single machine scheduling problem

This paper investigates a meta-heuristic solution approach to the early/tardy single machine scheduling problem with common due date and sequence-dependent setup times. The objective of this problem is to minimise the total amount of earliness and tardiness of jobs that are assigned to a single machine. The popularity of just-in-time (JIT) and lean manufacturing scheduling approaches makes the minimisation of earliness and tardiness important and relevant. In this research the early/tardy problem is solved by Meta-RaPS (meta-heuristic for randomised priority search). Meta-RaPS is an iterative meta-heuristic which is a generic, high level strategy used to modify greedy algorithms based on the insertion of a random element. In this case a greedy heuristic, the shortest adjusted processing time, is modified by Meta-RaPS and the good solutions are improved by a local search algorithm. A comparison with the existing ETP solution procedures using well-known test problems shows Meta-RaPS produces better solutions in terms of percent difference from optimal. The results provide high quality solutions in reasonable computation time, demonstrating the effectiveness of the simple and practical framework of Meta-RaPS.     

Efficient hybrid evolutionary algorithm for optimization of a strip coiling process

This article proposes an efficient metaheuristic based on hybridization of teaching–learning-based optimization and differential evolution for optimization to improve the flatness of a strip during a strip coiling process. Differential evolution operators were integrated into the teaching–learning-based optimization with a Latin hypercube sampling technique for generation of an initial population. The objective function was introduced to reduce axial inhomogeneity of the stress distribution and the maximum compressive stress calculated by Love's elastic solution within the thin strip, which may cause an irregular surface profile of the strip during the strip coiling process. The hybrid optimizer and several well-established evolutionary algorithms (EAs) were used to solve the optimization problem. The comparative studies show that the proposed hybrid algorithm outperformed other EAs in terms of convergence rate and consistency. It was found that the proposed hybrid approach was powerful for process optimization, especially with a large-scale design problem.     

Two-stage hybrid flow shop scheduling with preventive maintenance using multi-objective tabu search method

This paper investigates an integrated bi-objective optimisation problem with non-resumable jobs for production scheduling and preventive maintenance in a two-stage hybrid flow shop with one machine on the first stage and m identical parallel machines on the second stage. Sequence-dependent set-up times and preventive maintenance (PM) on the first stage machine are considered. The scheduling objectives are to minimise the unavailability of the first stage machine and to minimise the makespan simultaneously. To solve this integrated problem, three decisions have to be made: determine the processing sequence of jobs on the first stage machine, determine whether or not to perform PM activity just after each job, and specify the processing machine of each job on the second stage. Due to the complexity of the problem, a multi-objective tabu search (MOTS) method is adapted with the implementation details. The method generates non-dominated solutions with several parallel tabu lists and Pareto dominance concept. The performance of the method is compared with that of a well-known multi-objective genetic algorithm, in terms of standard multi-objective metrics. Computational results show that the proposed MOTS yields a better approximation.     

A genetic search algorithm to optimize job sequencing under a technological constraint in a rolling-mill facility

This article presents some results from the application of a genetic search algorithm to solve a job scheduling problem where setup costs depend on the order of the jobs. An empirical study shows that, for small problems, the solutions given by the genetic algorithm are as good as those obtained with a mixed-integer linear program. For larger problems that are computationally infeasible, we benchmark the genetic solutions against traditional scheduling heuristics. We also study different population management strategies that can improve the performance of the algorithm. Finally, future research avenues are discussed.     

Two-dimensional phase unwrapping using a hybrid genetic algorithm

A novel hybrid genetic algorithm (HGA) is proposed to solve the branch-cut phase unwrapping problem. It employs both local and global search methods. The local search is implemented by using the nearest-neighbor method, whereas the global search is performed by using the genetic algorithm. The branch-cut phase unwrapping problem [a nondeterministic polynomial (NP-hard) problem] is implemented in a similar way to the traveling-salesman problem, a very-well-known combinational optimization problem with profound research and applications. The performance of the proposed algorithm was tested on both simulated and real wrapped phase maps. The HGA is found to be robust and fast compared with three well-known branch-cut phase unwrapping algorithms.