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1.
This paper aims at developing a new methodology for designing and managing a supply chain (SC) and, at the same time, for evaluating the performance of every stakeholder involved in a production chain. The methodology proposed has been applied to a footwear supply chain and is based on coloured Petri nets (CPNs). The supply chain analysed in this paper is a complex production system consisting of a network of manufacturers and service suppliers related to logistics systems that provide transportation and storage. The model developed uses coloured, timed Petri nets to represent a supply chain and it is such that resources are the Petri Net (PN) places, the tokens are jobs, orders and/or products, while the colours represent job attributes. These colours are used to encode different data types and values that are attached to tokens. A “coloured token” represents a specific production order or a certain amount of a particular material supplied. Thus, it can be processed in different ways and it can be easily localised within the CPN model. The use of coloured Petri nets allows companies to create a compact representation of states, actions and events of the modelled system. The particular structure of this network allows the designers the easy realisation of a simulator using an “object-oriented”, dedicated programming, which is a useful tool for developing what-if analyses.  相似文献   

2.
    
Supply networks are discrete event dynamic systems consisting of suppliers, manufacturers, distributors, and customers. It is a difficult and challenging task to model such a complex system. Recently, characterised as being capable of model parallelism and synchronisation, Petri nets (PNs) have attracted great attention for modelling and studying a supply network. Since each type of Petri net has its unique properties to model specific applications, this paper reviews and classifies Petri net applications for supply chain management (SCM). According to the decision problems facing SCM, we have the Petri net applications classified into three areas: competitive strategy, firm focused tactics, and operational efficiency. Categorising the Petri net applications will provide a guideline to industry practitioners and research academics to choose the appropriate Petri net for the problem. In addition, the paper attempts to offer future directions in applying the Petri net to SCM including: (1) modelling with uncertainty elements; (2) addressing the scalability issue of Petri nets; (3) integrating Petri nets with other tools; and (4) extending Petri nets to emerging applications.  相似文献   

3.
Abstract

In this paper, a new application of colour timed Petri net (CTPN) based methodology for distributed relational database queries modeling and corresponding simulation is addressed. This work, first based on parsed query definitions, converts logical query plans into designed CTPN models. Later, the improved cost‐based functions are then established and appended to CTPN with a general purpose CPN simulator‐Design/CPN to observe the thresholds of query operations. The propose CTPN can be used in the design phase as an experimental prototype to automatically simulate distributed database query processing which, in turn, may considerably reduce the load of developing the actual query processing software in the logical design phase of a distributed database system. Also, since all the essential details of query processing in CTPN have been simulated, the results of this study can be closely related to real world applications.  相似文献   

4.
    
The coloured Petri net formalism has been recently used to analyse and optimise manufacturing systems making use of the state space (SS) analysis. This approach has great potential for scheduling and production planning purposes when it is properly implemented. In this article, an improved version of the algorithm known as the time line search for optimising the makespan of manufacturing models is presented. The algorithm has been developed for the use in a compact SS of coloured Petri net models in order to analyse the highest possible number of manufacturing configurations for the improvement of the makespan of a production system. The proposed algorithm can be used for the developing of decision support tools in manufacturing or operational decision-making.  相似文献   

5.
With the advent of the global and digital world, the number of geographically dispersed firms throughout the world has increased and the problem of Supply Chain (SC) disruption appeared as a main concern to many industries. In such context, designing disruptions management strategies for a robust SC has become a critical worldwide issue that is still under-explored. Since its design phase, this class of robust and global SC must integrate technologies and agents of production. However, the existing works only consider the Productive Systems (PSs) and the carrier viewpoint must also be considered since goods should be produced and distributed at the right quantity, at the right place and at the right time. In this complex task of designing disruptions management, a formal method must be used to integrate technologies ensuring the compliance of certain requirements, such as: developing collaborative and autonomous models, allowing reuse templates, considering analysis/simulation abilities and facilitating the interaction among engineering practitioners. Therefore, this paper presents a framework to model, analyse, control and monitor the robust and global SC, designing and integrating models with Petri Net, agent-based model techniques for disruptions management and considering both PSs and carrier viewpoints. A case study is investigated and the findings demonstrated the proposed solution supports decisions making for solving problems of design, analysis and control.  相似文献   

6.
7.
    
This paper presents a new challenging modelling approach to support different heuristics to tackle the pallet loading problem (PLP). A discrete event system model to tackle the PLP is specified using the coloured Petri net formalism in order to integrate the model with the industrial context in which the PLP must be solved. New events can be formalised in the model to implement different heuristics to consider the upstream (production) and downstream (transport) influence of the palletising activity in the logistic flow. A state space analysis is performed to evaluate the different solutions to fit the maximum number of boxes on a rectangular pallet, supporting the inherent box diversity (heterogeneous palletising problems) of present production and distribution logistic systems. The heuristics implemented show that acceptable occupancy results can be obtained without requiring the exhaustive evaluation of the different feasible combination. The results demonstrate that it outperforms other approaches which have been suggested for this type of problem. Potentially useful extensions of the work are discussed.  相似文献   

8.
    
Production configuration is as an effective technique to deal with product variety while maintaining production stability and efficiency. It involves a diverse set of process elements (e.g., machines, operations), a high variety of component parts and assemblies and many constraints arising from product and process variety. Production configuration entails the selection and subsequent arrangement of process elements into complete production processes and the final evaluation of configured multiple alternatives. To better understand production configuration and its implementation, we study the underlying logic for configuring production processes using a dynamic modelling and visualisation approach. This is accomplished by developing a new formalism of nested coloured timed Petri nets (PNs). In view of the inherent modelling difficulties, in the formalism three types of nets–process nets, assembly nets and manufacturing nets–together with a nested net system are defined. Using an industrial example of vibration motors, we show how the proposed formalism can be applied to specify production processes at different levels of abstraction to achieve production configuration.  相似文献   

9.
    
To achieve a significant improvement in the overall performance of a flexible manufacturing system, the scheduling process must consider the interdependencies that exist between the machining and transport systems. However, most works have addressed the scheduling problem as two independent decision making problems, assuming sufficient capacity in the transport system. In this paper, we study the simultaneous scheduling (SS) problem of machines and automated guided vehicles using a timed coloured Petri net (TCPN) approach under two performance objectives; makespan and exit time of the last job. The modelling approach allows the evaluation of all the feasible vehicle assignments as opposed to the traditional dispatching rules and demonstrates the benefits of vehicle-controlled assignments over machine-controlled for certain production scenarios. In contrast with the hierarchical decomposition technique of existing approaches, TCPN is capable of describing the dynamics and evaluating the performance of the SS problem in a single model. Based on TCPN modelling, SS is performed using a hybrid heuristic search algorithm to find optimal or near-optimal schedules by searching through the reachability graph of the TCPN with heuristic functions. Large-sized instances are solved in relatively short computation times, which were a priori unsolvable with conventional search algorithms. The algorithm’s performance is evaluated on a benchmark of 82 test problems. Experimental results indicate that the proposed algorithm performs better than the conventional ones and compares favourably with other approaches.  相似文献   

10.
Timed Petri nets can be used to model and analyse scheduling problems. To support the modelling of scheduling problems, we provide a method to map tasks, resources and constraints onto a timed Petri net. By mapping scheduling problems onto Petri nets, we are able to use standard Petri net theory. In this paper we will show that we can use Petri net based tools and techniques to find conflicting and redundant precedences, upper- and lower-bounds for the makespan, etc. This is illustrated by a Petri net based analysis of the notorious 10×10 problem due to Fisher & Thompson (1963)  相似文献   

11.
    
When using the machine grouping approach for designing cellular manufacturing cells, improper machine assignment commonly arises resulting in higher intercellular movement of parts. The objective of this paper is therefore to examine the cause of such a problem and to propose a workable optimal solution for it. A machine grouping algorithm that is based in the new machine unit concept is developed and the solution is proven to be optimal at each stage. A comparison of the proposed model with two existing algorithms is presented, followed by a discussion on the behaviour of machine cell formation.  相似文献   

12.
    
To reveal the influence on system performance by the logistic model of reconfigurable manufacturing system (RMS), the generalised stochastic Petri nets (GSPN) modular modelling approach is presented in this paper. It is based upon the characteristics of a bottleneck service. According to this approach, the bottleneck service in the production process is found first. By corresponding different resources in the service to different modules of the GSPN, the module is reconfigured. The analysis of the model using the Markov chain is hereby presented, as is the average utilisation factor of RMS. Following this, the production capacity of different products and the average productivity of reconfigurable manufacturing cells (RMCs) are discussed.  相似文献   

13.
The nature of competitive markets continuously pushes manufacturers to develop new products to meet the increasingly diversified customer demands. Manufacturers thus have to handle the complexities generated during the total life cycles of various product types, from product design to procurement, production, marketing and recycling. Though some management practices in mass customisation help to improve the performance of manufacturing systems, there are still some fundamental problems not covered. Joint decision-making of product and supply chain design, for example, is one of them. The existing industrial practice tends to treat these two problems separately. Decoupling these two problems decrease the design complexity but may lead to suboptimal decision outcome. To enhance understanding of the interconnected decisions for supply chain management and product design, this review collects related literature on this topic and focuses on the analysis of existing papers from an operation research perspective.  相似文献   

14.
Uzam and Zhou (Uzam, M. and Zhou, M., 2006. An improved iterative synthesis method for liveness enforcing supervisors of flexible manufacturing systems. International Journal of Production Research, 44 (10), 1987–2030) were able to obtain a near optimal controlled model for the net S3PR with 21,562 good states. Chao's deadlock recovery scheme (Chao, D.Y., 2010. Technical Note – Reaching more states for control of FMS. International Journal of Production Research, 48 (4), 1217–1220) improves by reaching more states (21,585). However, this paper identifies a problem and proposes a solution.  相似文献   

15.
    
With large expansion plans for the offshore wind turbine industry, there has never been a greater need for effective operations and maintenance. The two main problems with the current operations and maintenance of an offshore wind turbine are the cost and availability. In this work, a simulation model has been produced of the maintenance process for a wind turbine with the aim of developing a procedure that can be used to optimise the process. This initial model considers three types of maintenance—periodic, conditional and corrective—and also considers the weather in order to determine the accessibility of the turbine. Petri nets have been designed to simulate each type of maintenance and weather conditions. It has been found that Petri nets are a very good method to model the maintenance process because of their dynamic modelling and adaptability and their ability to test optimisation techniques. Because of their versatility, Petri net models are developed for both system hardware and the maintenance processes, and these are combined in an efficient and concise manner. Copyright © 2014 John Wiley & Sons, Ltd.  相似文献   

16.
    
Recently, researchers have proposed a novel and computationally efficient method to design optimal control places and an iteration approach that computes the reachability graph once to obtain a maximally permissive, if any, liveness-enforcing supervisor of flexible manufacturing systems (FMS). The approach solves the set of integer linear inequalities to compute control places. If, given a Petri net model, no solution exists, the optimal control place does not exist for the Petri net model. We discover that a solution always exists for systems of simple sequential processes with resources (S3PR), but not for the case of FMS modelled by generalised Petri nets (GPN). We propose a theory to prove that there are no good states that will be forbidden by the control policy for S3PR, in which live and dead states cannot have the same weighted sum of tokens in the complimentary set of a siphon. For a system of simple sequential processes with general resource requirements (S3PGR2) modelled by GPN, we find the reason why the integer linear programming (ILP) may not have solutions, which is consistent with the fact that optimal supervisor synthesis for GPN remains unknown. We show that live and dead states may have the same weighted sum of tokens in the complimentary set of a siphon in a GPN. These theoretical results are verified by case studies.  相似文献   

17.
This paper reviews methodological approaches to the design (or redesign) of the supply chain (SC), including comprehensive approaches (proposals concerning the entire process of designing the SC) and those that deal with four specific aspects of the process (definition of the SC objectives, reverse SC, finance, and generation and use of scenarios) that have a decisive influence on the whole design of the SC. The comprehensive approaches include those based on typologies of products, markets and SCs and those that propose a succession of the stages to follow through the design process. The discussion shows that the use of typologies is not adequate to face SC design and that the methods proposing a succession of stages may suit, provided that they are developed and presented in a manner appropriate to their use for practitioners. The discussion leads also to suggest several research lines.  相似文献   

18.
    
Customer preferences for variety in the product(s) with improved customer service and lower prices are forcing the supply chains to overhaul the current practices from design to operational level. Postponement or delayed differentiation of the products is one such strategy, primarily deployed in mass customisation settings. Life cycles are shrinking not only for individual products but for product families as well. In this context, supply chain responsiveness becomes one of the crucial factors that need to be effectively managed to succeed in the present day competitive markets. Our model, that considers inventory costs and the supply chain responsiveness costs would aid a supply chain manager to make informed decisions with regard to the ideal location for the point of differentiation (POD), while striking the right balance between holding costs and the supply chain responsiveness costs. We also make use of a dimensionless parameter called the ‘coefficient of inverse responsiveness’ that not only facilitates the introduction of responsiveness related costs into the model but also improves the scalability and simplifies the analysis and interpretation of the results. Based on the strategic model developed, we offer some context-specific counter-intuitive managerial insights with respect to the sensitivity of the location of the POD in a supply chain.  相似文献   

19.
    
Globalisation and lean initiatives increase the vulnerabilities of the supply chains (SC), where disruptions in any plant in a supply chain network (SCN) can propagate throughout the whole SCN. Redundancy is part of the SC re-engineering to improve supply chain resilience (SCRES). This paper presents a conceptual model of an SCN using graph theory, considering the relationships between plants and materials. Based on the model, the structural redundancy of the SCN is measured, which is used to assess SCRES. This assessment approach focuses on the resilience of the SCN against disruptions. Case studies are discussed to illustrate the applicability of this model and show that increasing structural redundancy of the SCN improves SCRES against disruptions.  相似文献   

20.
In this article, we advocate the use of mode automata as a high level representation language for reliability studies. Mode automata are states/transitions based representations with the additional notion of flow. They can be seen as a generalization of both finite capacity Petri nets and block diagrams. They can be assembled into hierarchies by means of composition operations.The contribution of this article is twofold. First, we introduce mode automata and we discuss their relationship with other formalisms. Second, we propose an algorithm to compile mode automata into Boolean equations (fault trees). Such a compilation is of interest for two reasons. First, assessment tools for Boolean models are much more efficient than those for states/transitions models. Second, the automated generation of fault trees from higher level representations makes easier their maintenance through the life cycle of systems under study.  相似文献   

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