A differential evolution algorithm for the no-idle flowshop scheduling problem with total tardiness criterion

In this paper, we investigate the use of a continuous algorithm for the no-idle permutation flowshop scheduling (NIPFS) problem with tardiness criterion. For this purpose, a differential evolution algorithm with variable parameter search (vpsDE) is developed to be compared to a well-known random key genetic algorithm (RKGA) from the literature. The motivation is due to the fact that a continuous DE can be very competitive for the problems where RKGAs are well suited. As an application area, we choose the NIPFS problem with the total tardiness criterion in which there is no literature on it to the best of our knowledge. The NIPFS problem is a variant of the well-known permutation flowshop (PFSP) scheduling problem where idle time is not allowed on machines. In other words, the start time of processing the first job on a given machine must be delayed in order to satisfy the no-idle constraint. The paper presents the following contributions. First of all, a continuous optimisation algorithm is used to solve a combinatorial optimisation problem where some efficient methods of converting a continuous vector to a discrete job permutation and vice versa are presented. These methods are not problem specific and can be employed in any continuous algorithm to tackle the permutation type of optimisation problems. Secondly, a variable parameter search is introduced for the differential evolution algorithm which significantly accelerates the search process for global optimisation and enhances the solution quality. Thirdly, some novel ways of calculating the total tardiness from makespan are introduced for the NIPFS problem. The performance of vpsDE is evaluated against a well-known RKGA from the literature. The computational results show its highly competitive performance when compared to RKGA. It is shown in this paper that the vpsDE performs better than the RKGA, thus providing an alternative solution approach to the literature that the RKGA can be well suited.     

A hybrid electromagnetism-like algorithm for two-stage assembly flow shop scheduling problem

This paper presents a study on the two-stage assembly flow shop scheduling problem for minimising the weighed sum of maximum makespan, earliness and lateness. There are m machines at the first stage, each of which produces a component of a job. A single machine at the second stage assembles the m components together to complete the job. A novel model for solving the scheduling problem is built to optimise the maximum makespan, earliness and lateness simultaneously. Two optimal operation sequences of jobs are determined and verified. As the problem is known to be NP-hard, a hybrid variable neighbourhood search – electromagnetism-like mechanism (VNS-EM) algorithm is proposed for its handling. To search beyond local optima for a global one, VNS algorithm is embedded in each iteration of EM, whereby the fine neighbourhood search of optimum individuals can be realised and the solution is thus optimised. Simulation results show that the proposed hybrid VNS-EM algorithm outperforms the EM and VNS algorithms in both average value and standard deviation.     

A branch-and-bound algorithm for minimizing the sum of maximum earliness and tardiness with unequal release times

This article addresses the problem of minimizing the sum of maximum earliness and tardiness on a single machine with unequal release times. It is proven that this problem is NP-hard in the strong sense and a branch-and-bound algorithm is developed as an exact method. In the proposed algorithm, modified dispatching rules based on different release times are proposed as the upper bound, while a procedure considering preemption assumption is used to obtain a good lower bound. Also, dominance rules based on no unforced idle time, adjacent pairwise interchanges in the base problem, and job blocks are used to fathom the nodes. In order to evaluate the efficiency of the proposed algorithm, 4,860 instances were randomly generated, varying from 7 to 1,000 jobs. It is shown that the branch-and-bound algorithm was capable of optimally solving 94.1% of the instances, showing its efficiency in solving all problem sizes.     

A new heuristic for the flowshop scheduling problem to minimize makespan and maximum tardiness

This paper presents a new heuristic for solving the flowshop scheduling problem that aims to minimize makespan and maximize tardiness. The algorithm is able to take into account the aforementioned performance measures, finding a set of non-dominated solutions representing the Pareto front. This method is based on the integration of two different techniques: a multi-criteria decision-making method and a constructive heuristic procedure developed for makespan minimization in flowshop scheduling problems. In particular, the technique for order preference by similarity of ideal solution (TOPSIS) algorithm is integrated with the Nawaz–Enscore–Ham (NEH) heuristic to generate a set of potential scheduling solutions. To assess the proposed heuristic's performance, comparison with the best performing multi-objective genetic local search (MOGLS) algorithm proposed in literature is carried out. The test is executed on a large number of random problems characterized by different numbers of machines and jobs. The results show that the new heuristic frequently exceeds the MOGLS results in terms of both non-dominated solutions, set quality and computational time. In particular, the improvement becomes more and more significant as the number of jobs in the problem increases.     

Minimizing total tardiness of orders with reentrant lots in a hybrid flowshop

This study focuses on a hybrid flowshop scheduling problem, in which there are serial stages, each with identical parallel machines. In the hybrid flowshop, each order is composed of multiple lots with the same due date, and each lot can be processed on any one of parallel machines at each stage. In addition, there are reentrant flows since lots of certain orders have to visit the stages twice. Heuristic algorithms are suggested for the scheduling problem with the objective of minimizing total tardiness of a given set of orders. In these algorithms, the list-scheduling method is employed, and lots are scheduled with priorities determined with a construction method. Computational experiments are performed on randomly generated test problems. Results show that the suggested algorithms perform better than well-known dispatching rules for various scheduling problems and an algorithm that is used in a real system.     

A novel branch-and-bound algorithm for the chance-constrained resource-constrained project scheduling problem

The resource-constrained project scheduling problem (RCPSP) has been widely studied during the last few decades. In real-world projects, however, not all information is known in advance and uncertainty is an inevitable part of these projects. The chance-constrained resource-constrained project scheduling problem (CC-RCPSP) has been recently introduced to deal with uncertainty in the RCPSP. In this paper, we propose a branch-and-bound (B&B) algorithm and a mixed integer linear programming (MILP) formulation that solve a sample average approximation of the CC-RCPSP. We introduce two different branching schemes and eight different priority rules for the proposed B&B algorithm. The computational results suggest that the proposed B&B procedure clearly outperforms both a proposed MILP formulation and a branch-and-cut algorithm from the literature.     

Iterative algorithms for batching and scheduling to minimise the total job tardiness in two-stage hybrid flow shops

This study considers the batching and scheduling problem in two-stage hybrid flow shops in which each job with a distinct due-date is processed through two serial production stages, each of which has identical machines in parallel. Under the fundamental trade-off that large batch sizes with less frequent changeovers may reduce setup costs and hence increase machine utilisation, while small batch sizes may reduce job flow times and hence improve scheduling performance, the problem is to determine the number of batches, the batch compositions, the allocation of batches to the parallel machines at each stage, and the sequence of the batches allocated to each machine for the objective of minimising the total job tardiness. A mixed integer programming model is developed for the reduced problem in which the number of batches is given, and then, three iterative algorithms are proposed in which batching and scheduling are done repeatedly until a good solution is obtained. To show the performance of the algorithms, computational experiments were done on a number of test instances, and the results are reported. In particular, we show that the number of batches decreases as the ratio of the batch setup time to the job processing time increases.     

A bounded-search iterated greedy algorithm for the distributed permutation flowshop scheduling problem

As the interest of practitioners and researchers in scheduling in a multi-factory environment is growing, there is an increasing need to provide efficient algorithms for this type of decision problems, characterised by simultaneously addressing the assignment of jobs to different factories/workshops and their subsequent scheduling. Here we address the so-called distributed permutation flowshop scheduling problem, in which a set of jobs has to be scheduled over a number of identical factories, each one with its machines arranged as a flowshop. Several heuristics have been designed for this problem, although there is no direct comparison among them. In this paper, we propose a new heuristic which exploits the specific structure of the problem. The computational experience carried out on a well-known testbed shows that the proposed heuristic outperforms existing state-of-the-art heuristics, being able to obtain better upper bounds for more than one quarter of the problems in the testbed.     

A complete immunoglobulin-based artificial immune system algorithm for two-stage assembly flowshop scheduling problem with part splitting and distinct due windows

This paper considers a two-stage assembly flowshop scheduling problem with distinct due windows to minimise the sum of weighted earliness and tardiness. There are several identical parallel machines which produce parts in the first stage. When the required parts are available, a single assembly machine can group these parts into products in the second stage. It is assumed that a part can be split into sub-parts which can be processed independently on the parallel machines in the first stage. Setup is also considered. A mathematical model is established to describe and define the proposed problem. A new decoding method is developed by extending an existing decoding method. Two novel operators, named part splitting (PS) and optimal idle time insertion (ITI), are incorporated into the decoding procedure for improving the quality of the solution. A rule named Priority of Earliness and Tardiness (PET) and a Complete Immunoglobulin-based Artificial Immune System (C-IAIS) algorithm are proposed for solving the problem. To evaluate PET and C-IAIS algorithm, several existing algorithms are used in the experiments. Computational results show that C-IAIS algorithm performs better than other algorithms for solving the proposed problem.     

Single-machine scheduling for minimizing total cost with identical,asymmetrical earliness and tardiness penalties

Costs of flowtime, earliness and tardiness should be incorporated in real production scheduling. This paper constructs a single-machine scheduling model with a common due date to minimize the total cost including an identical, asymmetric earliness-tardiness cost. Several dominance conditions necessary for an optimal schedule are derived. A branch and bound algorithm exploiting the conditions is proposed to find an optimal schedule for an unconstrained version of the scheduling problem. Numerical experiments are demonstrated to show the effectiveness of the proposed method.     

A hybrid flowshop scheduling problem for a cold treating process in seamless steel tube production

Seamless steel tubes often have various categories and specifications, which further require complicated operations in production, especially in the cold treating process (CTP). This paper investigates the scheduling problem using the seamless tube plant of Baoshan Iron and Steel Complex as a study background. By considering the practical production constraints such as sequence-dependent setup times, maintenance schedule, intermediate material buffers, job-machine matches, we formulate the hybrid flowshop scheduling problem with a non-linear mixed integer programming model (NMIP). In addition, our model provides a flexibility to remove the permutation assumption, which is often a limitation in early studies. In order to obtain the solution of the above NMIP problem, a two-stage heuristic algorithm is proposed and it combines a modified genetic algorithm and a local search method. With real production instances, our computation experiments indicate that the proposed algorithm is efficient and it outperforms several other approaches. Industrial implementation also shows that such a scheduling tool brings a cost saving of more than 10% and it substantially reduces the computation time. Our study also illustrates the need of relaxing permutation assumption in such a scheduling problem with complicated operation sequences.     

A novel imperialist competitive algorithm for bi-criteria scheduling of the assembly flowshop problem

This paper deals with the two-stage assembly flowshop scheduling problem with minimisation of weighted sum of makespan and mean completion time as the objective. The problem is NP-hard, hence we proposed a meta-heuristic named imperialist competitive algorithm (ICA) to solve it. Since appropriate design of the parameters has a significant impact on the algorithm efficiency, we calibrate the parameters of this algorithm using the Taguchi method. In comparison with the best algorithm proposed previously, the ICA indicates an improvement. The results have been confirmed statistically.     

Sequencing a hybrid two-stage flowshop with dedicated machines

We treat the n -job, two-stage hybrid flowshop problem with one machine in the first stage and two different machines in parallel in the second stage. The objective is to minimize the makespan. We demonstrate that the problem is NP-complete. We formulate a dynamic program, which is beyond our grasp for problems of more than 15 jobs. Our search for heuristic approaches led to the adoption of the Johnson sequence, which motivated two of the three approaches: dynamic programming and sequence-and-merge. The third approach, the greedy heuristic, was included as example of an elementary heuristic.     

A modified harmony search algorithm for the multi-objective flowshop scheduling problem with due dates

This paper presents a modified harmony search optimisation algorithm (MHSO), specifically designed to solve two- and three-objective permutation flowshop scheduling problems, with due dates. To assess its capability, five sets of scheduling problems have been used to compare the MHSO with a known and highly efficient genetic algorithm (GA) chosen as the benchmark. Obtained results show that the new procedure is successful in exploring large regions of the solution space and in finding a significant number of Pareto non-dominated solutions. For those cases where the exhaustive evaluation of sequences can be applied the algorithm is able to find the whole non-dominated Pareto border, along with a considerable number of solutions that share the same optimal values for the considered optimisation parameters. To validate the algorithm, five sets of scheduling problems are investigated in-depth in comparison with the GA. Results obtained by both methods (exhaustive solutions have been provided as well for small sized problems) are fully described and discussed.     

A branch-and-bound algorithm for the cell formation problem

The Cell Formation Problem (CFP) is an important optimisation problem in manufacturing. It has been introduced in the Group Technology (GT) and its goal is to group machines and parts processed on them into production cells minimising the movement of parts to other cells for processing and maximising for each cell the loading of its machines with operations on its parts. We consider one of the computationally hardest formulations of this problem – the CFP with a variable number of cells and the grouping efficacy objective, which is a fractional function. The CFP literature contains many heuristic algorithms, but only a small number of exact approaches especially for this formulation. In the current paper, we present an exact branch-and-bound algorithm for the same hard CFP formulation. To linearise the fractional objective function, we apply the Dinkelbach approach. We have been able to solve 24 of the 35 instances from the well known GT benchmark. For the remaining 11 instances, the difference in the grouping efficacy with the best known solutions is less than 2.6%.     

A competitive memetic algorithm for the distributed two-stage assembly flow-shop scheduling problem

This article addresses the distributed two-stage assembly flow-shop scheduling problem (DTSAFSP) with makespan minimisation criterion. A mixed integer linear programming model is presented, and a competitive memetic algorithm (CMA) is proposed. When designing the CMA, a simple encoding scheme is proposed to represent the factory assignment and the job processing sequence; and a ring-based neighbourhood structure is designed for competition and information sharing. Moreover, some knowledge-based local search operators are developed to enhance the exploitation ability. The influence of parameter setting on the CMA is investigated using the analysis of variance method. Extensive computational tests and comparisons are carried out, which demonstrate the effectiveness of the proposed CMA in solving the DTSAFSP.     

Minimisation of total tardiness for identical parallel machine scheduling using genetic algorithm

In recent years research on parallel machine scheduling has received an increased attention. This paper considers minimisation of total tardiness for scheduling of n jobs on a set of m parallel machines. A spread-sheet-based genetic algorithm (GA) approach is proposed for the problem. The proposed approach is a domain-independent general purpose approach, which has been effectively used to solve this class of problem. The performance of GA is compared with branch and bound and particle swarm optimisation approaches. Two set of problems having 20 and 25 jobs with number of parallel machines equal to 2, 4, 6, 8 and 10 are solved with the proposed approach. Each combination of number of jobs and machines consists of 125 benchmark problems; thus a total for 2250 problems are solved. The results obtained by the proposed approach are comparable with two earlier approaches. It is also demonstrated that a simple GA can be used to produce results that are comparable with problem-specific approach. The proposed approach can also be used to optimise any objective function without changing the basic GA routine.     

Bi-objective reentrant hybrid flowshop scheduling: an iterated Pareto greedy algorithm

The multi-objective reentrant hybrid flowshop scheduling problem (RHFSP) exhibits significance in many industrial applications, but appears under-studied in the literature. In this study, an iterated Pareto greedy (IPG) algorithm is proposed to solve a RHFSP with the bi-objective of minimising makespan and total tardiness. The performance of the proposed IPG algorithm is evaluated by comparing its solutions to existing meta-heuristic algorithms on the same benchmark problem set. Experimental results show that the proposed IPG algorithm significantly outperforms the best available algorithms in terms of the convergence to optimal solutions, the diversity of solutions and the dominance of solutions. The statistical analysis manifestly shows that the proposed IPG algorithm can serve as a new benchmark approach for future research on this extremely challenging scheduling problem.     

A hybrid VNS-HS algorithm for a supply chain scheduling problem with deteriorating jobs

This paper investigates a coordinated scheduling problem in a two stage supply chain where parallel-batching machine, deteriorating jobs and transportation coordination are considered simultaneously. During the production stage, jobs are processed by suppliers and there exists one parallel-batching machine in each supplier. The actual processing time of a job depends on its starting time and normal processing time. The normal processing time of a batch is equal to the largest normal processing time among all jobs in its batch. During the transportation stage, the jobs are then delivered to the manufacturer. Since suppliers are distributed in different locations, the transportation time between each supplier and the manufacturer is different. Based on some structural properties of the studied problem, an optimal algorithm for minimising makespan on a single supplier is presented. This supply chain scheduling problem is proved to be NP-hard, and a hybrid VNS-HS algorithm combining variable neighbourhood search (VNS) with harmony search (HS) is proposed to find a good solution in reasonable time. Finally, some computational experiments are conducted and the results demonstrate the effectiveness and efficiency of the proposed VNS-HS.