Maintenance policy selection in manufacturing firms using the fuzzy MCDM approach

In manufacturing firms, there is a critical need for proper maintenance of manufacturing facilities. The maintenance process enhances customer satisfaction and reliability of the products, and increases the profit of the manufacturer. Therefore, a proper maintenance policy selection is a critical issue for manufacturers, as an inefficient maintenance policy affects not only the direct cost of the firm but also the other aspects. In the present study, maintenance policy selection at the level of the firm rather than the equipment level is shown, and for selection various criteria have been identified. The presented work not only provides the best alternatives but also provides an alternative ranking, which facilitates decision-makers in choosing alternatives according to their constraints. These selection criteria are different in nature, as some give a crisp value, whereas others are defined in linguistic terms. To select the appropriate maintenance policy, a distance-based fuzzy multicriteria decision-making (MCDM) approach has been employed. The proposed method provides the means for integrating the economic figure of merit with the strategic performance variables. The MCDM approach is efficient in incorporating data, in the form of linguistic variables, triangular fuzzy numbers, and crisp numbers, into the evaluation process of maintenance policy alternatives. A comprehensive example illustrates the application of the distance-based fuzzy MCDM approach.     

Provident decision making by considering dynamic and fuzzy environment for FMS evaluation

When evaluating complexity, cost and risk increase, it is difficult to make a proper decision. In such situations it is necessary to develop a model which simulates a decision maker's mind and consider both a dynamic and a fuzzy environment. In this study future oriented indices are presented which enable us to consider the effect of future changes in the index value during the decision making process. These future oriented indices are named provident indices. Also in this study to effectively integrate these multiple criteria into the decision making process, based on the analysis of the decision situation in such assessments, a suitable concept is selected. This method is based on the preference ranking organisation method for enrichment evaluations (PROMETHEE) which brings together flexibility and simplicity for the user and is therefore chosen for the enhancement towards the evaluation of fuzzy data on preferences, scores and weights. The model developed to investigate these impacts cannot perfectly reproduce all the events of the real system, but it can consider a fair number of elements of variability, which should be identified and analysed by considering present conditions and prediction about criteria values in future periods. Such a model may provide solutions with a high degree of robustness and reliability, comparable with those obtained by direct experimentation, but with a low computational cost. The uniqueness of this paper lies in two important areas: first, the incorporation of variability fuzzy and provident measures in the performance of alternatives into the decision making process; and second, is in the application of fuzzy PROMETHEE that provides the decision maker with effective alternative choices by identifying significant differences among alternatives and appropriate choices through considered future periods, and presents graphic aids for better interpretation of results. A comprehensive numerical example of a flexible manufacturing system (FMS) is provided to illustrate the results of the analysis. In a real-world manufacturing environment, the dynamics of an FMS and its stochastic characteristics require a specific approach for evaluation. This paper specifically focuses on FMSs due to the complexities involved in their proper evaluation that include factors such as high operational and managerial expertise in system implementation phases, high costs and risks. Due to these, evaluation, justification, and implementation of an FMS have been areas of major concern and importance for practitioners and researchers. In this case, various strategic, economic and operational criteria that envelop quantitative, qualitative, tangible, and intangible factors are considered.     

Fuzzy inference-based multiple criteria FMS scheduling

This paper proposes a fuzzy inference-based scheduling decision for flexible manufacturing systems (FMS) with multiple objectives. The objectives have different and dynamic preference levels. It is inferred that the changes in the production environment may be sensed by environmental variables. The detected changes are input in a fuzzy inference mechanism, which outputs the current preference levels of all objectives. A multiple criteria scheduling decision is then made, using the partitioned combination of the preference levels. An example of application is presented. Simulation results show very good performance for the proposed system.     

模糊模拟在先进制造技术投资评估中的应用

建立一个先进制造技术投资评估模型,它包涵三方面的度量:经济指标、战略指标和风险指标.用模糊净现金流表示经济指标,用模糊变量代替战略指标和风险指标中的不确定性变量.在构建模型时运用层次分析法和模糊理论方法,利用模糊模拟技术处理模型,得到的三个数值用有效面方法来表示.这样可解决评估过程中存在的不确定性变量,使评估结果更加趋于合理.利用模型对三个先进制造技术投资项目评估.     

Design of an FMS decision support system

Flexible manufacturing system (FMS) is an integrated system consisting of computer numerical control machine tools and automated material handling system controlled by an overall control computer system. The FMS design is broken down into strategic, tactical and operational level designs. This research is concerned with the development of a decision support system for the design of FMS (FMSDDS. Simulation is used as a primary analysis tool, making the DSS capable of solving problems at all three levels. The decision making ability is provided by a multi-attribute utility model which accounts for both quantitative and qualitative factors that affect a decision. The FMSDSS is implemented using three routines: input, analysis, and output. The input routine helps the user to select feasible FMS configurations interactively. The analysis routine consists of a generalized FMS simulation model. This routine analyses the FMS alternatives selected and provides the information required for the output analysis. The qualitative and quantitative measures of performance that have to be considered for decision making are handled by the output routine. It also combines performance measures of different units such as time and cost. The DSS is modular and hence future enhancements can be readily added.     

Machine-tool selection and operation allocation in FMS: Solving a fuzzy goal-programming model using a genetic algorithm

The decision-making process for machine-tool selection and operation allocation in a flexible manufacturing system (FMS) usually involves multiple conflicting objectives. Thus, a fuzzy goal-programming model can be effectively applied to this decision problem. The paper addresses application of a fuzzy goal-programming concept to model the problem of machine-tool selection and operation allocation with explicit considerations given to objectives of minimizing the total cost of machining operation, material handling and set-up. The constraints pertaining to the capacity of machines, tool magazine and tool life are included in the model. A genetic algorithm (GA)-based approach is adopted to optimize this fuzzy goal-programming model. An illustrative example is provided and some results of computational experiments are reported.     

A framework for decision-making in investment alternatives selection

Investment alternatives selection involves a variety of criteria that should be evaluated to provide a solid basis for decision-making. Some prior research has proposed methodologies and frameworks to support such alternatives selection. However, many of them present intrinsic limitations related to their applicability and complexity. Thus, this paper presents a framework for decision-making concerning investment alternatives that are usually related to equipment selection for a manufacturing process, technology selection for product development, product portfolio selection, and production strategy selection, among others. The framework is based on a multi-criteria approach that considers three main criteria: (i) strategy, which considers company market competitiveness; (ii) quality, which considers client requirements; and (iii) economic aspects, considering the overall financial benefits of the investment. These criteria are evaluated with the support of well-known tools from traditional management engineering such as SWOT, QFD, NPV and Payback. The results obtained through the use of these tools are rated using the MAUT method. Two major contributions are offered by this framework: (i) the integration of three key criteria for decision-making that enables to obtain a balanced analysis of the investment alternatives and (ii) the intrinsic easy-to-implement characteristic of the framework – based on the use of traditional tools. The proposed framework was applied in a tailor-made furniture company to support a make-or-buy decision, and the obtained results are discussed.     

Feasibility study of the tactical design justification for reconfigurable manufacturing systems using the fuzzy analytical hierarchical process

Reconfigurable manufacturing systems (RMSs) are designed based on the current and future requirements of the market and the manufacturing system (MS). The first stage of designing an RMS at the tactical level is the evaluation of economic and manufacturing/operational feasibility. Because of risk and uncertainty in an RMS environment, this major task must be performed precisely before investment in the detailed design. The present paper highlights the importance of manufacturing capacity and functionality for the feasibility of an RMS design during reconfiguration processes. Due to uncertain demands of product families, the RMS key-design factors, i.e. capacity value, functionality degree and reconfiguration time, are characterized by the identified fuzzy sets. Consequently, an integrated structure of the analytical hierarchical process and fuzzy set theory is presented. The proposed model provides additional insights into a feasibility study of an RMS design by considering both technical and economical aspects. The fuzzy analytical hierarchical process model is examined in an industrial case study by means of Expert Choice software. Finally, the fuzzy multicriteria model is sensitively analysed within the fuzzy domains of those attributes, which are considered to be critical for the case study.     

A rule-based,object-oriented framework for operating flexible manufacturing systems

A methodology for operating a flexible manufacturing system (FMS) is presented which consists of a decomposition of the problem, where heuristics, rules, and simulation are integrated to make the control decisions needed for random FMS's. Expert systems are used to make operating decisions, to choose heuristics, and make operating policies. Multiple passes of discrete-event simulation are employed to evaluate decision alternatives. Object-oriented programming provides a suitable environment to implement the integrative framework     

A multi-objective production planning model in a flexible manufacturing environment

Production planning for flexible manufacturing systems (FMS) has been studied using different methods, including simulation; queueing networks; and several single-objective mathematical programming techniques. The decision making process for production planning in FMS usually involves multiple conflicting objectives. Thus, goal programming (GP) can be effectively applied to this decision problem. This study discusses the superior aspects of the GP model over other models, when solving the production planning problem for FMS. A GP model is presented and the implementation results of an illustrative problem are analysed.     

An application of the fuzzy ELECTRE method for supplier selection

Supplier selection is vital to the success of a manufacturing firm. Supplier selection is a multi-criteria decision-making problem and is of strategic importance for most companies. As the conventional methods for supplier selection are inadequate for dealing with the imprecise or vague nature of linguistic assessment, a new method called the fuzzy technique for ELECTRE (ELimination Et Choix Traduisant la REalité) is proposed. The aim of this study is to compare and contrast crisp and fuzzy ELECTRE methods for supplier selection. The proposed methods are applied to a manufacturing company in Turkey. After determining the criteria that affect the supplier selection decisions, the results for both crisp and fuzzy ELECTRE methods are presented.     

Multicriteria analysis based on constructing payoff matrices and applying methods of decision making in?fuzzy environment

There exist two classes of problems, which need the use of a multicriteria approach: problems whose solution consequences cannot be estimated with a single criterion and problems that, initially, may require a single criterion or several criteria, but their unique solutions are unachievable, due to decision uncertainty regions, which can be contracted using additional criteria. According to this, two classes of models (??X,M?? and ??X,R?? models) can be constructed. Analysis of ??X,M?? and ??X,R?? models (based on applying the Bellman-Zadeh approach to decision making in a fuzzy environment and using fuzzy preference modeling techniques, respectively) serves as parts of a general scheme for multicriteria decision making under information uncertainty. This scheme is also associated with a generalization of the classic approach to considering the uncertainty of information (based on analyzing payoff matrices constructed for different combinations of solution alternatives and states of nature) in monocriteria decision making to multicriteria problems. The paper results are of a universal character and are illustrated by an example.     

Interval-parameter robust quadratic programming for water quality management under uncertainty

Effective planning of water quality management is important for facilitating sustainable socio-economic development in watershed systems. An interval-parameter robust quadratic programming (IRQP) method is developed by incorporating techniques of robust programming and interval quadratic programming within a general optimization framework. The IRQP improves upon existing quadratic programming methods, and can tackle uncertainties presented as interval numbers and fuzzy sets as well as their combinations. Moreover, it can deal with nonlinearities in the objective function such that economies-of-scale effects can be reflected. The developed method is applied to a case study of a water quality management under uncertainty. A number of decision alternatives are generated based on the interval solutions as well as the projected applicable conditions. They represent multiple decision options with various environmental and economic considerations. Willingness to accept a low economic revenue will guarantee satisfying the water quality requirements. A strong desire to acquire a high benefit will run the risk of violating environmental criteria.     

Ranking alternatives via maximizing set and minimizing set based fuzzy MCDM approach

Abstract

This work suggests a maximizing set and minimizing set based fuzzy multiple criteria decision‐making (MCDM) model, where criteria are classified into cost and benefit criteria. The final fuzzy evaluation value of each alternative is developed based on the concept of subtracting the summation of weighted normalized benefit ratings from that of weighted normalized cost ratings. Using interval arithmetic of fuzzy numbers can develop the membership functions for the final fuzzy evaluation values. Chen's maximizing set and minimizing set is then applied to defuzzify all the final fuzzy numbers for ranking alternatives. Formulas for the membership functions and ranking procedure of the final fuzzy numbers are clearly presented. The suggested method provides an extension to the fuzzy MCDM techniques available. A numerical example demonstrates the computational process of the proposed method.     

基于区间二型模糊EDAS的多属性决策方法

针对多属性决策存在的复杂性和不确定性问题,提出基于区间二型模糊平均解距离法 (evaluation based on distance from average solution,EDAS) 的多属性决策方法。采用区间二型模糊集合 (interval type-2 fuzzy sets,IT2FS) 表达评价信息解决专家的偏好信息存在个体化差异问题,并纳入EDAS对备选方案进行排序。以区间二型模糊数表达评价信息构建决策矩阵,以计算得到的综合评价值的去模糊化结果作为最终的方案排序依据。针对EDAS中属性权重需要从外部获取的问题,采用区间二型模糊集合改进的最优最劣法 (best-worst method,BWM) 确定属性权重。最后,以某汽车制造企业选购新能源汽车云服务方案为例,验证所提方法的有效性。     

Selecting suppliers using a new fuzzy multiple criteria decision model: the fuzzy balancing and ranking method

In this paper, we present a fuzzy multiple criteria decision making (FMCDM) model known as fuzzy balancing and ranking. In contrast to other MCDM models, our proposed model does not require the weights of decision making criteria. First, we appraise the performance of alternatives against criteria via linguistic variables which are expressed as triangular fuzzy numbers. The foregoing model obtains the alternative rankings through a four-stage process. Second, an outranking matrix is derived indicating that the frequency with which one alternative is superior to all other alternatives based on each criterion. Third, the outranking matrix is triangularised to obtain an implicit pre-ordering or provisional order of alternatives. Fourth, the provisional order of alternatives is subjected to various screening and balancing operations that require sequential application of a balancing principle to the so-called advantages–disadvantages table that combines the criteria with the pair-wise comparisons of alternatives. Additionally, to demonstrate the procedural implementation of the proposed model and its effectiveness, we apply it on a case study regarding the problem of supplier selection.     

Solving dominance and potential optimality in imprecise multi-attribute additive problems

We consider the multicriteria decision-making problem where there is partial information on decision maker preferences, represented by means of an imprecise multiattribute additive utility function, and where the consequences of the alternatives or strategies are also possibly imprecise. Under these circumstances we consider how useful problem-solving concepts, namely nondominated, potentially optimal, adjacent potentially optimal alternatives, can be analytically computed. Thus, the problem can be solved much more efficiently using the classical methodology of linear programming.     

Sustainable Supplier Selection Model in Supply Chains During the COVID-19 Pandemic

As global supply chains become more developed and complicated, supplier quality has become increasingly influential on the competitiveness of businesses during the Covid-19 pandemic. Consequently, supplier selection is an increasingly important process for any business around the globe. Choosing a supplier is a complex decision that can result in lower procurement costs and increased profits without increasing the cost or lowering the quality of the product. However, these decision-making problems can be complicated in cases with multiple potential suppliers. Vietnam's textile and garment industry, for example, has made rapid progress in recent years but is still facing great difficulties as the supply of raw materials and machinery depends heavily on foreign countries. Therefore, it is extremely important for textile and garment manufacturing companies in Vietnam to implement an effective supplier evaluation and selection process. While multicriteria decision-making models are frequently employed to assist with supplier evaluation and selection problems, few of these models consider the problem under the condition of a fuzzy decision-making environment. The aim of this paper is to create a hybrid MCDM model using the Fuzzy Analytical Hierarchy Process (FAHP) model and the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) to assist the supplier selection process in the garment industry in a fuzzy decision-making environment. In this study, the FAHP method is used to evaluate the performance and the weight of each criterion. TOPSIS is then used to rank all potential suppliers. The proposed model is then applied to a real-world case study to demonstrate both the process of calculation as well as its real-world applicability. The results from the case study provide empirical evidence that the model is feasible. The proposed approach can also be used in combination with other MCDM models to better support decision makers and can be modified to be applied in similar supplier selection processes for different industries.     

A Decision-Information-Synchronisation perspective on the performance of FMS

The performance of a Flexible Manufacturing System (FMS) largely depends on how the control system can control the flow of entities in the system. The control system takes control decisions based on the information provided as an input to the decision-making process. Therefore, it is important that the decision-making process and information systems operate in a synchronised manner with respect to the FMS characteristics. This can also be referred to as a Decision-Information-Synchronisation (DIS) operating zone implemented in the control system. To study the DIS in the present research, three types of visibility for decision-makers in FMS shop-floor control have been identified: (1) no local visibility, (2) physical local visibility and (3) physical and information local visibility of decision-maker/operator. These alternative visibilities and automation levels of decision and information system provide the hybrid environments of FMSs control. The current paper presents an approach to identify the DIS operating zone of FMS with suitable visibility of decision-maker and automation level. Simulation results show that under non-real-time control (low automation level in decision and information system) with physical local visibility, the FMS system performs comparable with the real-time control (high automation level in decision and information system) when routing flexibility levels are presented. Under the current global competitive environment, this study helps industrial managers determine a suitable level of visibility and automation in planning an FMS control system in order to obtain the desired performance at the lower cost.     

Productivity measurement of the manufacturing process for outsourcing decisions: the case of a Taiwanese printed circuit board manufacturer

Outsourcing is used to alleviate capacity shortages and increase production flexibility. Generally, the outsourcing decision of manufacturing processes is determined by the capacity utilization rate and focus on individual process. In this article, multicriteria are considered by applying the data envelopment analysis to evaluate the relative efficiencies of all the manufacturing processes to help to assess the allocation of a company's resources. The Malmquist productivity index (MPI) is further employed to measure the productivity changes of each process, on which the outsourcing decision can be based. The empirical case of a Taiwanese printed circuit board manufacturer is applied to illustrate the outsourcing decision process. According to the outsourcing decision matrix proposed in this article, the manufacturing process with low efficiency score and MPI value was identified as a high priority for outsourcing. The outcome shows that the manufacturing process with a higher investment of fixed assets does not guarantee better efficiency. If a company follows the outsourcing decision suggested by the proposed approach, the capacity utility rate and the production quantity per person can be increased. The results and analysis model can provide an alternative for managerial thinking and practical application for outsourcing decisions.