A variable neighbourhood search algorithm for the flexible job-shop scheduling problem

The flexible job-shop scheduling problem (FJSP) is a generalisation of the classical job-shop scheduling problem which allows an operation of each job to be executed by any machine out of a set of available machines. FJSP consists of two sub-problems which are assigning each operation to a machine out of a set of capable machines (routing sub-problem) and sequencing the assigned operations on the machines (sequencing sub-problem). This paper proposes a variable neighbourhood search (VNS) algorithm that solves the FJSP to minimise makespan. In the process of the presented algorithm, various neighbourhood structures related to assignment and sequencing problems are used for generating neighbouring solutions. To compare our algorithm with previous ones, an extensive computational study on 181 benchmark problems has been conducted. The results obtained from the presented algorithm are quite comparable to those obtained by the best-known algorithms for FJSP.     

Auction-based approach for a flexible job-shop scheduling problem with multiple process plans

This study addresses the flexible job-shop scheduling problem with multiple process plans with the objective of minimizing the overall makespan. A nonlinear programming model is formulated to allocate machines and schedule jobs. An auction-based approach is proposed to address the integrated production route selection and resource allocation problem and focus on improving resource utilization and productive efficiency to reduce the makespan. The approach consists of an auction for process plans and an auction for machines. The auctions are evaluated to select a more suitable route for production and allocate resources to a more desirable job. Numerical experiments are conducted by testing new large benchmark instances. A comparison of Lingo and other existing algorithms demonstrates the effectiveness and stability of the proposed auction-based approach. Furthermore, SPSS is used to prove that the proposed method exhibits an absolute advantage, particularly for medium-scale or large-scale instances.     

A GRASP algorithm for flexible job-shop scheduling problem with limited resource constraints

A greedy randomised adaptive search procedure (GRASP) is an iterative multi-start metaheuristic for difficult combinatorial optimisation. The GRASP iteration consists of two phases: a construction phase, in which a feasible solution is found and a local search phase, in which a local optimum in the neighbourhood of the constructed solution is sought. In this paper, a GRASP algorithm is presented to solve the flexible job-shop scheduling problem (FJSSP) with limited resource constraints. The main constraint of this scheduling problem is that each operation of a job must follow an appointed process order and each operation must be processed on an appointed machine. These constraints are used to balance between the resource limitation and machine flexibility. The model objectives are the minimisation of makespan, maximum workload and total workload. Representative benchmark problems are solved in order to test the effectiveness and efficiency of the GRASP algorithm. The computational result shows that the proposed algorithm produced better results than other authors’ algorithms.     

A Pareto-based estimation of distribution algorithm for the multi-objective flexible job-shop scheduling problem

To solve the multi-objective flexible job-shop problem (MFJSP), an effective Pareto-based estimation of distribution algorithm (P-EDA) is proposed. The fitness evaluation based on Pareto optimality is employed and a probability model is built with the Pareto superior individuals for estimating the probability distribution of the solution space. In addition, a mechanism to update the probability model is proposed, and the new individuals are generated by sampling the promising searching region based on the probability model. To avoid premature convergence and enhance local exploitation, the population is divided into two sub-populations at certain generations according to a splitting criterion, and different operators are designed for the two sub-populations to generate the promising neighbour individuals. Moreover, multiple strategies are utilised in a combination way to generate the initial solutions, and a local search strategy based on critical path is proposed to enhance the exploitation ability. Furthermore, the influence of parameters is investigated based on the Taguchi method of design of experiment, and a suitable parameter setting is suggested. Finally, numerical simulation based on some well-known benchmark instances and comparisons with some existing algorithms are carried out. The comparative results demonstrate the effectiveness of the proposed P-EDA in solving the MFJSP.     

A GRASP algorithm for flexible job-shop scheduling with maintenance constraints

In most realistic situations, machines may be unavailable due to maintenance, pre-schedules and so on. The availability constraints are non-fixed in that the completion time of the maintenance task is not fixed and has to be determined during the scheduling procedure. In this paper a greedy randomised adaptive search procedure (GRASP) algorithm is presented to solve the flexible job-shop scheduling problem with non-fixed availability constraints (FJSSP-nfa). The GRASP algorithm is a metaheuristic algorithm which is characterised by multiple initialisations. Basically, it operates in the following manner: first a feasible solution is obtained, which is then further improved by a local search technique. The main objective is to repeat these two phases in an iterative manner and to preserve the best found solution. Representative FJSSP-nfa benchmark problems are solved in order to test the effectiveness and efficiency of the proposed algorithm.     

Research on job-shop scheduling problem based on genetic algorithm

With job-shop scheduling (JSS) it is usually difficult to achieve the optimal solution with classical methods due to a high computational complexity (NP-hard). According to the nature of JSS, an improved definition of the JSS problem is presented and a JSS model based on a novel algorithm is established through the analysis of working procedure, working data, precedence constraints, processing performance index, JSS algorithm and so on. A decode select string (DSS) decoding genetic algorithm based on operation coding modes, which includes assembly problems, is proposed. The designed DSS decoding genetic algorithm (GA) can avoid the appearance of infeasible solutions through comparing current genes with DSS in the decoding procedure to obtain working procedure which can be decoded. Finally, the effectiveness and superiority of the proposed method is clarified compared to the classical JSS methods through the simulation experiments and the benchmark problem.     

Multiple colony ant algorithm for job-shop scheduling problem

Ant colony optimization (ACO) is a metaheuristic that takes inspiration from the foraging behaviour of a real ant colony to solve the optimization problem. This paper presents a multiple colony ant algorithm to solve the Job-shop Scheduling Problem with the objective that minimizes the makespan. In a multiple colony ant algorithm, ants cooperate to find good solutions by exchanging information among colonies which are stored in a master pheromone matrix that serves the role of global memory. The exploration of the search space in each colony is guided by different heuristic information. Several specific features are introduced in the algorithm in order to improve the efficiency of the search. Among others is the local search method by which the ant can fine-tune their neighbourhood solutions. The proposed algorithm is tested over set of benchmark problems and the computational results demonstrate that the multiple colony ant algorithm performs well on the benchmark problems.     

Flexible job-shop scheduling problem under resource constraints

A flexible job-shop-scheduling problem is an extension of classical job-shop problems that permit an operation of each job to be processed by more than one machine. The research methodology is to assign operations to machines (assignment) and determine the processing order of jobs on machines (sequencing) such that the system objectives can be optimized. This problem can explore very well the common nature of many real manufacturing environments under resource constraints. A genetic algorithm-based approach is developed to solve the problem. Using the proposed approach, a resource-constrained operations–machines assignment problem and flexible job-shop scheduling problem can be solved iteratively. In this connection, the flexibility embedded in the flexible shop floor, which is important to today's manufacturers, can be quantified under different levels of resource availability.     

A knowledge-guided fruit fly optimization algorithm for dual resource constrained flexible job-shop scheduling problem

Different from the classical job shop scheduling, the dual-resource constrained flexible job-shop scheduling problem (DRCFJSP) should deal with job sequence, machine assignment and worker assignment all together. In this paper, a knowledge-guided fruit fly optimisation algorithm (KGFOA) with a new encoding scheme is proposed to solve the DRCFJSP with makespan minimisation criterion. In the KGFOA, two types of permutation-based search operators are used to perform the smell-based search for job sequence and resource (machine and worker) assignment, respectively. To enhance the search capability, a knowledge-guided search stage is incorporated into the KGFOA with two new search operators particularly designed for adjusting the operation sequence and the resource assignment, respectively. Due to the combination of the knowledge-guided search and the smell-based search, global exploration and local exploitation can be balanced. Besides, the effect of parameter setting of the KGFOA is investigated and numerical tests are carried out using two sets of instances. The comparative results show that the KGFOA is more effective than the existing algorithms in solving the DRCFJSP.     

An effective estimation of distribution algorithm for the flexible job-shop scheduling problem with fuzzy processing time

Considering the fuzzy nature of the data in real-world scheduling, an effective estimation of distribution algorithm (EDA) is proposed to solve the flexible job-shop scheduling problem with fuzzy processing time. A probability model is presented to describe the probability distribution of the solution space. A mechanism is provided to update the probability model with the elite individuals. By sampling the probability model, new individuals can be generated among the search region with promising solutions. Moreover, a left-shift scheme is employed for improving schedule solution when idle time exists on the machine. In addition, some fuzzy number operations are used to calculate scheduling objective value. The influence of parameter setting is investigated based on the Taguchi method of design of experiment, and a suitable parameter setting is suggested. Numerical testing results and comparisons with some existing algorithms are provided, which demonstrate the effectiveness of the proposed EDA.     

Flexible job-shop scheduling problem with resource recovery constraints

In this work, we introduce a Flexible Job-shop Scheduling Problem with Resource Recovery Constraints (FRRC). In the FRRC, besides the constraints of the classical Flexible Job-shop Scheduling Problem (FJSP), operations may require resources to be processed. The resources are available in batches and a recovery time is required between each batch. This problem is inspired by a real situation faced by a brewing company where different yeasts are available in a limited quantity and are recovered only once they have been completely used. The objective is to schedule the operations such that the makespan is minimised. A mathematical model and a metaheuristic based on a General Variable Neighborhood Search is proposed for the solution of the FRRC. Computational results over a large set of instances, adapted from the FJSP literature, are presented.     

A polynomial algorithm for the two machine job-shop scheduling problem with a fixed number of jobs

It is shown that the job-shop problem with two machines and a fixed number ofk jobs with makespan criterionJ2¦n=k¦C ^max is polynomially solvable. Sotskov and Shakhlevich (1993) have shown that problemJ3¦n=3¦C _maxisNP-hard. Furthermore it is well known that J¦n=2¦C _maxin polynomially solvable. Thus, our result settles the remaining open question concerning the complexity status of job-shop problems with fixed numbers of jobs and machines.Supported by Deutsche Forschungsgemeinschaft, Project Jop-TAG     

A neural network decision-making model for job-shop scheduling

Scheduling in a job-shop system is a challenging task. Simulation modelling is a well-known approach for evaluating the scheduling plans of a job-shop system; however, it is costly and time-consuming, and developing a model and interpreting the results requires expertise. As an alternative, we have developed a neural network (NN) model focused on detailed scheduling that provides a versatile job-shop scheduling analysis framework for management to easily evaluate different possible scheduling scenarios based on internal or external constraints. A new approach is also proposed to enhance the quality of training data for better performance. Previous NN models in scheduling focus mainly on job sequencing and simple operations flow, and may not consider the complexities of real-world operations. The proposed model’s output proved statistically equivalent to the results of the simulation model. The study was accomplished using sensitivity analysis to measure the effectiveness of the input variables of the NN model and their impact on the output, revealing that the batch size variable had a significant impact on the scheduling results in comparison with other variables.     

A memetic algorithm for multi-objective flexible job-shop problem with worker flexibility

In existing scheduling models, the flexible job-shop scheduling problem mainly considers machine flexibility. However, human factor is also an important element existing in real production that is often neglected theoretically. In this paper, we originally probe into a multi-objective flexible job-shop scheduling problem with worker flexibility (MO-FJSPW). A non-linear integer programming model is presented for the problem. Correspondingly, a memetic algorithm (MA) is designed to solve the proposed MO-FJSPW whose objective is to minimise the maximum completion time, the maximum workload of machines and the total workload of all machines. A well-designed chromosome encoding/decoding method is proposed and the adaptive genetic operators are selected by experimental studies. An elimination process is executed to eliminate the repeated individuals in population. Moreover, a local search is incorporated into the non-dominated sorting genetic algorithm II. In experimental phase, the crossover operator and elimination operator in MA are examined firstly. Afterwards, some extensive comparisons are carried out between MA and some other multi-objective algorithms. The simulation results show that the MA performs better for the proposed MO-FJSPW than other algorithms.     

Robust scheduling for multi-objective flexible job-shop problems with flexible workdays

This study determines a robust schedule for a flexible job-shop scheduling problem with flexible workdays. The performance criteria considered in this study are tardiness, overtime and robustness. Furthermore, the problem is addressed in a Pareto manner, and a set of Pareto-optimal solutions is determined for this purpose. In consideration of all the aforementioned features, a goal-guided neighbourhood function is proposed based on efficient problem-dependent move-filtering methods. Two metaheuristic algorithms, named goal-guided multi-objective tabu search and goal-guided multi-objective hybrid search, are proposed in this work based on this neighbourhood function. The effectiveness of these approaches is demonstrated via empirical studies.     

A tabu search algorithm for solving a multicriteria flexible job shop scheduling problem

The problem that we consider in this article is a flexible job shop scheduling problem issued from the printing and boarding industry. Two criteria have to be minimised, the makespan and the maximum lateness. Two tabu search algorithms are proposed for finding a set of non-dominated solutions: the first is based on the minimisation of one criterion subject to a bound on the second criterion (ε-constraint approach) and the second is based on the minimisation of a linear combination of criteria. These algorithms are tested on benchmark instances from the literature and the results are discussed. The total tardiness is considered as a third criterion for the second tabu search and results are presented and discussed.     

Distributed policy search reinforcement learning for job-shop scheduling tasks

We interpret job-shop scheduling problems as sequential decision problems that are handled by independent learning agents. These agents act completely decoupled from one another and employ probabilistic dispatching policies for which we propose a compact representation using a small set of real-valued parameters. During ongoing learning, the agents adapt these parameters using policy gradient reinforcement learning, with the aim of improving the performance of the joint policy measured in terms of a standard scheduling objective function. Moreover, we suggest a lightweight communication mechanism that enhances the agents' capabilities beyond purely reactive job dispatching. We evaluate the effectiveness of our learning approach using various deterministic as well as stochastic job-shop scheduling benchmark problems, demonstrating that the utilisation of policy gradient methods can be effective and beneficial for scheduling problems.     

An improved Intelligent Water Drops algorithm for achieving optimal job-shop scheduling solutions

Job-shop scheduling is a typical NP-hard problem which has drawn continuous attention from researchers. In this paper, the Intelligent Water Drops (IWD) algorithm, which is a new meta-heuristics, is customised for solving job-shop scheduling problems. Five schemes are proposed to improve the original IWD algorithm, and the improved algorithm is named the Enhanced IWD algorithm (EIWD) algorithm. The optimisation objective is the makespan of the schedule. Experimental results show that the EIWD algorithm is able to find better solutions for the standard benchmark instances than the existing algorithms. This paper has made a contribution in two aspects. First, to the best of the authors’ knowledge, this research is the first to apply the IWD algorithm to the job-shop scheduling problem. This work can inspire further studies of applying IWD algorithm to other scheduling problems, such as open-shop scheduling and flow-shop scheduling. Second, this research further improves the original IWD algorithm by employing five schemes to increase the diversity of the solution space as well as the solution quality.     

Solving the integrated lot-sizing and job-shop scheduling problem

Production planning and scheduling are usually performed in a sequential manner, thus generating unfeasibility conflicts. Moreover, solving these problems in complex manufacturing systems (with several products sharing different resources) is very challenging in production management. This paper addresses the solution of multi-item multi-period multi-resource single-level lot-sizing and scheduling problems in general manufacturing systems with job-shop configurations. The mathematical formulation is a generalisation of the one used for the Capacitated Lot-Sizing Problem, including detailed capacity constraints for a fixed sequence of operations. The solution method combines a Lagrangian heuristic, determining a feasible production plan for a fixed sequence of operations, with a sequence improvement method which iteratively feeds the heuristic. Numerical results demonstrate that this approach is efficient and more appropriate than a standard solver for solving complex problems, regarding solution quality and computational requirements.