Impact of nanosilicates on poly(vinylidene fluoride) crystal polymorphism: Part 1. Melt-crystallization at high supercooling

Polymorphism of poly(vinylidene fluoride), PVDF, in the presence of Lucentite STN organically modified silicate (OMS) is investigated for PVDF nanocomposites melt-crystallized at high supercooling temperatures where neat PVDF crystallizes exclusively in the alpha crystalline phase. Nanocomposites were prepared from solution with 0-1.0 wt% OMS composition. Here we observed that clay addition promotes gamma phase formation in nanocomposites melt-crystallized at high supercooling (i.e., at low crystallization temperature), whereas previously we showed that even small amount of nanosilicates resulted in beta phase formation in cold-crystallized PVDF nanocomposites [1].Wide-angle X-ray scattering (WAXS), Fourier transform infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC) studies showed that α- and γ-phases co-existed in nanocomposites containing up to 0.1 wt% OMS, and the amount of α-crystals substantially diminished for higher OMS content. Formation of γ-crystal phase was confirmed with morphologic observation of spherulites of low-birefringence using polarizing optical and atomic force microscopies, and their crystalline structures were verified by FTIR and Raman microscopic spectroscopy. We also address in this work the ambiguities in assessing PVDF crystallographic phases, and correct the phase identification errors which have persisted up to this point in the literature based on melting point confusion. The crystal phase identification for PVDF nanocomposites is discussed and clarified, based on X-ray scattering, vibrational spectra, and thermal analysis. For reference, we provide a vibrational band list, indicating the close, or overlapping bands, of the three phases of PVDF: α, β and γ.     

Nanocomposites of poly(vinylidene fluoride) with organically modified silicate

We report a study of the impact of cold crystallization on the structure of nanocomposites comprising poly(vinylidene fluoride) (PVDF) and Lucentite STN™ organically modified silicate (OMS). Nanocomposites were prepared from solution over a very wide composition range, from 0.01 to 20% OMS by weight. Thermal preparation involved cold crystallization at 145 °C of quenched, compression-molded plaques. Static and real-time wide and small angle X-ray scattering (WAXS, SAXS), Fourier transform infrared spectroscopy (FTIR), and differential scanning calorimetry (DSC) were used to investigate the crystalline phase of PVDF. For OMS content greater than 0.50 wt%, WAXS studies show that that the silicate gallery spacing increases modestly in the nanocomposites compared to neat OMS film, indicating a level of polymer intercalation.Using Gaussian peak fitting of WAXS profiles, we determine that the composition range can be divided into three parts. First, for OMS greater than 0.5 wt%, alpha phase fraction, ?_alpha, is insignificant (?_alpha∼0-0.01). Second, at the intermediate range, for OMS between 0.5 wt% down to 0.025 wt%, beta phase dominates and the beta fraction, ?_beta, is related to alpha by ?_beta>?_alpha. Third, below 0.025 wt% OMS, alpha dominates and ?_alpha>?_beta. The ability of small amounts of OMS (≥0.025 wt%) to cause beta crystal domination is remarkable. Overall, crystallinity index (from the ratio of WAXS crystal peak area to total area) ranges from about 0.36 to 0.51 after cold crystallization. Real-time WAXS studies during heating of initially cold crystallized nanocomposites show that there is no inter-conversion between the alpha and beta phase PVDF crystals, where these crystals coexist at room temperature. While all samples showed a strong SAXS Bragg peak, indicating existence of two-phase lamellar stacks, the sample containing predominantly beta phase had poorly correlated lamellar stacks, compared to samples containing predominantly alpha phase.     

Crystallization behavior of nano-composite based on poly(vinylidene fluoride) and organically modified layered titanate

To understand the effect of the nano-filler particles on the crystallization kinetics and crystalline structure of poly(vinylidene fluoride) (PVDF) upon nano-composite formation, we have prepared PVDF/organically modified layered titanate nano-composite via melt intercalation technique. The layer titanate (HTO) is a new nano-filler having highly surface charge density compared with conventional layered silicates. The detailed crystallization behavior and its kinetics including the conformational changes of the PVDF chain segment during crystallization of neat PVDF and HTO-based nano-composite (PVDF/HTO) have been investigated by using differential scanning calorimetric, wide-angle X-ray diffraction, light scattering, and infrared spectroscopic analyses. The neat PVDF predominantly formed α-phase in the crystallization temperature range of 110-150 °C. On the other hand, PVDF/HTO exhibited mainly α-phase crystal coexisting with γ- and β-phases at low T_c range (110-135 °C). A major γ-phase crystal coexists with β- and α-phases appeared at high T_c (=140-150 °C), owing to the dispersed layer titanate particles as a nucleating agent. The overall crystallization rate and crystalline structure of pure PVDF were strongly influenced in the presence of layered titanate particles.     

Formation of nanostructured composites with environmentally-dependent electrical properties based on poly(vinylidene fluoride)-polyaniline core-shell latex system

Submicron poly(vinylidene fluoride) (PVDF)/polyaniline (PANI) core-shell latex particles are synthesized and examined as an active component in a simple conductometric chemical sensor. The structure and physical properties of these particles and nanostructured composite PVDF-PANI polymer films built of them are characterized with transmission electron, atomic force, and helium ion microscopy techniques, differential scanning calorimetry, and conductivity measurements. The nanostructured composite films with conductivity of about 4 × 10⁻⁴ S/cm suitable for sensor applications are prepared by casting from the core-shell particles dispersions on glass substrates patterned with silver electrodes followed by annealing at 180 °C, i.e. above T_m of the PVDF component. Sensor properties of these films are tested by measuring current-voltage (I-V) characteristics in response to varying concentration of NH₃ or HCl vapors. The developed thin film sensor heterostructures with electrically conductive percolation network of PANI as an active component and employing the conductometric detection scheme show high sensitivity to both analytes. However, the polymer material is especially efficient for application to NH₃ sensing with the detection limit as low as 100 ppb, and good reproducible recovery behavior upon repeated exposure to NH₃ at ambient conditions.     

Understanding polymorphism formation in electrospun fibers of immiscible Poly(vinylidene fluoride) blends

Effects of electric poling, mechanical stretching, and dipolar interaction on the formation of ferroelectric (β and/or γ) phases in poly(vinylidene fluoride) (PVDF) have been studied in electrospun fibers of PVDF/polyacrylonitrile (PAN) and PVDF/polysulfone (PSF) blends with PVDF as the minor component, using wide-angle X-ray diffraction and Fourier transform infrared techniques. Experimental results of as-electrospun neat PVDF fibers (beaded vs. bead-free) showed that mechanical stretching during electrospinning, rather than electric poling, was effective to induce ferroelectric phases. For as-electrospun PVDF blend fibers with the non-polar PSF matrix, mechanical stretching during electrospinning again was capable of inducing some ferroelectric phases in addition to the major paraelectric (α) phase. However, after removing the mechanical stretching in a confined melt-recrystallization process, only the paraelectric phase was obtained. For as-electrospun PVDF blend fibers with the polar (or ferroelectric) PAN matrix, strong intermolecular interactions between polar PAN and PVDF played an important role in the ferroelectric phase formation in addition to the mechanical stretching effect during electrospinning. Even after the removal of mechanical stretching through the confined melt-recrystallization process, a significant amount of ferroelectric phases persisted. Comparing the ferroelectric phase formation between PVDF/PSF and PVDF/PAN blend fibers, we concluded that the local electric field-dipole interactions were the determining factor for the nucleation and growth of polar PVDF phases.     

Formation of core/shell ultrafine fibers of PVDF/PC by electrospinning via introduction of PMMA or BTEAC

Core/shell structured ultrafine fibers of poly(vinylidene fluoride) (PVDF)/polycarbonate (PC) were prepared by electrospinning their dispersions in a mixed solvent of N,N-dimethylformamide and tetrahydrofuran. The morphology of the obtained fibers viewed under a scanning electron microscope and a transmission electron microscope could be adjusted via introduction of poly(methyl methacrylate) (PMMA) or triethylammonium chloride (BTEAC). The viscosity of the dispersions increased with the increasing amount of PMMA in the range of 10-15 wt%, while the diameter of the dispersive spheral phase in the dispersions decreased. A proper amount of PMMA could decrease the resistance of the dispersive phase transformation in PVDF/PC dispersions, so that the uniform fibrous morphology and distinct core/shell structure were easily formed in the electrospun fibers. Because of the significant increase of the conductivity of the PVDF/PC dispersion, addition of 2 wt% BTEAC could also promote formation of the core/shell structure of electrospun PVDF/PC ultrafine fibers. Comparison between electrospun fibers of PVDF/PC, PVDF/PC/PMMA and PVDF/PC with BTEAC etched by chloroform showed that the core/shell structure of PVDF/PC with BTEAC was in the highest quality.     

Effect of crystallization rate on the formation of the polymorphs of solution cast poly(vinylidene fluoride)

A systematic study was carried out to investigate the effect of solvent type and temperature on the formation of the α and β phases from solution cast PVDF. Three solvents with different boiling points were used: N,N, dimethylformamide (DMF), N-methyl-2-pyrrolidone (NMP) and hexamethylphosphoramide (HMPA). Infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) revealed that the type of phase formed depends on the crystallization rate of PVDF, which in turn is determined by the evaporation rate of the solvent. Low rates result predominantly in the trans-planar β phase, high rates predominantly in the trans-gauche α phase and intermediate rates in a mixture of these two phases, regardless of solvent and temperature used. Since evaporation rate of the solvent is intimately related to temperature, PVDF films can be obtained predominantly in either one of these phases, or a mixture of these, by an adequate choice of the evaporation temperature range for a given solvent. The possible solubility curves of the two polymorphs α and β of PVDF were sketched. The formation of different types of spherulites, associated with the two different PVDF polymorphs, could be verified by surface micrographs of the cast films.     

Real-time investigation of crystallization in poly(vinylidene fluoride)-based nano-composites probed by infrared spectroscopy

Via time-resolved Fourier transform infrared spectroscopy (FTIR), we examined the real-time investigation of the conformational changes of poly(vinylidene fluoride) (PVDF) chain segment during crystallization of neat PVDF and the corresponding nano-composites having intercalated structure. It was shown that in the following crystallization processes the crystal growth was virtually the same in both nano-composites and neat PVDF. We have examined an annealing at an infinitely long time at 200 °C (∼20 min) to erase the thermal history in the nano-composites. The dispersed titanate nano-filler particles exhibited strong contribution to enhance the heterogeneous nucleation for the formation of both γ- and β-phase crystals.     

Effect of salt additive on the formation of microporous poly(vinylidene fluoride) membranes by phase inversion from LiClO4/Water/DMF/PVDF system

The effect of a salt additive, lithium perchlorate, on the morphology and crystal structure of PVDF membranes prepared by wet phase inversion process was studied. The gelation phase boundaries of the quaternary system, LiClO4/water/DMF/PVDF, were determined at 25 °C. It was found that the gelation lines shifted up progressively with increasing salt contents in this system. For a salt-free casting dope, the formed membrane exhibited a typical asymmetric structure characterized by the skin, parallel columnar macrovoids, and cellular pores. WAXD analysis indicated that PVDF crystallized into ‘α’ (type II) structure in this membrane. By contrast, when PVDF was precipitated from high salt-content dopes (e.g. ≥5 wt%), the macrovoids bent and extended towards the bottom region while the original cellular pores evolved into very large voids. The PVDF crystallites became ‘β’ form (type I) in these membranes. Thermal analysis (DSC) of all membranes showed dual melting peaks at low heating rates (≤5 °C/min), suggesting that the crystallites formed in the immersion-precipitation process were imperfect and they underwent re-crystallization during the heating process. Using low voltage SEM at high magnifications (e.g. 100 KX at 0.55 KV) on uncoated samples, the fine structures (10-20 nm) of the PVDF crystallites were observed. And at very high magnifications (225 KX at 0.59 KV), it was observed that the skin region of the membrane prepared from high salt-content dopes actually contained many nano-pores (e.g. 20 nm). This contributes to the high permeation rate and low solute rejection as revealed from the water-flux measurements.     

Effect of poly(vinylidene fluoride) binder crystallinity and graphite structure on the mechanical strength of the composite anode in a lithium ion battery

We have evaluated the mechanical strength of a series of composites consisting of carbon particles bound together by poly(vinylidene fluoride) (PVDF), which is closely related to the carbonaceous anode in a lithium ion battery. We used a balanced beam scrape adhesion tester and evaluated the influence of carbon particle structure, the chemical properties of PVDF, and the processing parameters of annealing temperature and casting solvent on the adhesion of the composite film to a copper substrate. The composite prepared with amorphous carbon shows over 10 times higher adhesion strength than those fabricated from other graphite materials. This results from chemical binding that is intermediate between semi-ionic and covalent C-F bonds, as detected by X-ray photoelectron spectroscopy. To address the effect of the crystalline phase of the binder on the adhesion strength, we investigated PVDF crystallinity in the composite films using differential scanning calorimetry. Samples with higher crystallinity show higher adhesion strength, independent of annealing temperature and casting solvent. The scratch adhesion was also measured for swollen electrodes immersed in 3:7 volume ratio of ethylene carbonate:ethyl methyl carbonate (EC:EMC) at different temperatures. After being swollen, the composite films prepared from PVDF modified with hydroxyl functional groups show higher adhesion strengths than the others due to their low uptake of the electrolyte solvent.     

Synthesis of transparent poly(vinylidene fluoride) (PVdF)/zirconium oxide hybrids without crystallization of PVdF chains

Transparent and homogeneous organic-inorganic hybrids with poly(vinylidene fluoride) (PVdF) could be prepared by addition of zirconium oxide nanocrystals (ZrO₂-NCs) in a polar aprotic solvent and the subsequent solvent evaporation. The polar aprotic solvents such as DMF, DMAc and DMSO would form hydrogen bonds with Zr-OH groups of the ZrO₂-NC and play a role as compatibilizers between the PVdF and ZrO₂-NCs. The interpenetration between PVdF and ZrO₂-NCs resulted in the nanometer dispersion of PVdF chains in a ZrO₂-NC matrix. High dosage of the ZrO₂-NCs as physical inhibitors between PVdF polymer chains sufficiently prevented the PVdF chain mobility in the internal of hybrids. The transparency of the PVdF/ZrO₂-NC hybrids was dramatically improved by controlling the content of ZrO₂-NCs. Novel multifunctional hybrids with high transparency, high refractive index and good mechanical property were obtained by hybridization of PVdF and ZrO₂-NCs.     

Cooperative effect of shear and nanoclay on the formation of polar phase in poly(vinylidene fluoride) and the resultant properties

The polar crystalline phase is the most important crystal mode for poly(vinylidene fluoride) (PVDF); its high content is urgently desired in the large-scale processing fabrication likes injection-molding. In this study, we proposed a convenient pathway to achieve large amount of polar phase in injection-molding part through cooperation of exerting oscillatory shear field and adding nanoclay. The effects of these two factors on the polymorphic composition were well demonstrated by infrared spectroscopy and X-ray diffraction. The increment of polar phase content was limited when shear field was solely imposed or only less amount of nanoclay, 1 wt%, was added. Whereas, by simultaneously exerting shear field and adding 1 wt% nanoclay, an extremely high polar phase fraction was achieved. So a positive cooperative effect of shear and nanoclay on the formation of polar phase can be proved absolutely. The simultaneously exerting shear and adding nanoclay leaded to not only high content of polar phase but also highly oriented structure. With this unique structure, an order-of-magnitude increase in the ductility (elongation) as well as good piezoelectric property has been achieved for the molded parts of PVDF/nanoclay nanocomposites.     

Stretching induced phase separation in poly(vinylidene fluoride)/poly(butylene succinate) blends studied by in-situ X-ray scattering

The structure evolution of poly(vinylidene fluoride)/poly(butylene succinate) (PVDF/PBS) blends during stretching above the melting point of PBS is investigated by synchrotron-based simultaneous wide angle and small angle X-ray scattering (WAXS/SAXS). Before stretching, PVDF crystallizes into the α-form, whereas the chains of molten PBS locate at the inter-lamellar amorphous phase of PVDF. Crystal transition from α to β of PVDF is observed in all samples during stretching. The morphological transformation from a lamellar structure into a fibrillar structure occurs at low and intermediate strains. With further deformation, a “stretching induced phase separation” phenomenon is observed. The final microstructure of PVDF/PBS blends contains PVDF microfibrils with PBS chains preferentially distributed in the inter-fibrillar region. The PBS molecular weight influences the onset and end strain for the transition. A new “two-step model” is proposed to describe the deformation process.     

Morphology, polymorphism behavior and molecular orientation of electrospun poly(vinylidene fluoride) fibers

The morphology, polymorphism behavior and molecular orientation of electrospun poly(vinylidene fluoride) (PVDF) fibers have been investigated. We found that electrospinning of PVDF from its N,N-dimethylformamide/acetone solutions led to the formation of β-phase. In contrast, only α- and γ-phase was detected in the spin-coated samples from the same solutions. In the aligned electrospun PVDF fibers obtained using a rotating disk collector, the β-phase crystallites had a preferred orientation along the fiber axis. The degree of orientation did not, however, vary significantly with the speed of the rotation disk collector, and the β-phase was also not significantly enhanced with the increase in the rotation speed or the decrease in the size of spinnerets. These facts indicated that the orientation was likely to be caused by Columbic force rather than the mechanical and shear forces exerted by the rotating disk collector and spinnerets. The Columbic force may induce local conformational change to straighter TTTT conformation, and hence promote the β-phase. The addition of 3 wt.% of tetrabutylammonium chloride (TBAC) into the polymer solutions effectively improved the morphology of the electrospun fibers, and led to almost pure β-phase in the fibers. With spin coating, PVDF-TBAC did not, however, show any strong β-phase diffraction peak. The synergistic β-enhancement effect of TBAC and electrospinning is possibly due to the fact that while TBAC could induce more trans conformers, electrospinning promotes parallel packing, and hence inter-chain registration.     

Interfacial polarization and layer thickness effect on electrical insulation in multilayered polysulfone/poly(vinylidene fluoride) films

In this study, we report layer thickness effect on the electrical insulation property of polysulfone (PSF)/poly(vinylidene fluoride) (PVDF) multilayer films having a fixed composition of PSF/PVDF = 30/70 (vol./vol.). Breakdown strength, dielectric lifetime, and electrical conductivity were studied for 32- and 256-layer films having various total film thicknesses. Among these films, those having thinner PVDF and PSF layers exhibited lower breakdown strength, shorter lifetime, and higher electrical conductivity than those having thicker layers. These experimental results were explained by Maxwell–Wagner–Sillars interfacial polarization due to contrasts in dielectric constant and electronic conductivity for PVDF and PSF, respectively. When both PVDF and PSF layers were thick (ca. > 100–200 nm), more space charges were available in PVDF and no electronic conduction was allowed for PSF. These accumulated interfacial charges could serve as effective traps for injected electrons from metal electrodes under high electric fields. As a result, reduced electrical conductivity and enhanced breakdown strength/dielectric lifetime properties were obtained. When both layers were thin (ca. < 100 nm), fewer space charges were available in PVDF and significant electronic conduction through PSF resulted in low interfacial polarization. Consequently, higher electrical conductivity, lower breakdown strength, and shorter lifetime were observed. These results provide us insights into potential physics to enhance electrical insulation property of polymer films using a multilayered structure having large dielectric constant contrast.     

Controlled grafting from poly(vinylidene fluoride) microfiltration membranes via reverse atom transfer radical polymerization and antifouling properties

A reverse atom transfer radical polymerization (RATRP) with benzoyl peroxide (BPO)/CuCl/2,2-bipyridine (Bpy) was applied onto grafting of poly(methyl methacrylate) (PMMA) and poly(poly(ethylene glycol) methyl ether methacrylate) (PPEGMA) from poly(vinylidene fluoride) (PVDF) microfiltration (MF) membrane surfaces, including the pore surfaces. The introduction of peroxide and hydroperoxide groups onto the PVDF membranes was achieved by ultraviolet (UV) irradiation in nitrogen, followed by air exposure. RATRP from UV pretreated hydrophobic PVDF membranes was then performed for attaching well-defined homopolymer. The chemical composition of the modified PVDF membrane surfaces was characterized by attenuated total reflectance (ATR) FT-IR spectroscopy and X-ray photoelectron spectroscopy (XPS). The surface and cross-section morphology of membranes were studied by scanning electron microscopy (SEM). The pore sizes of the pristine PVDF and the PMMA grafted PVDF membranes were measured using micro-image analysis and process software. With increase of graft concentration, the pore size of the modified membranes decreased and became uniform. Kinetic studies of homogeneous (in toluene solution) system revealed a linear increase in molecular weight with the reaction time and narrow molecular weight distribution, indicating that the chain growth from the membrane surface was a “controlled” or “living” grafting process. The introduction of the well-defined PMMA on the PVDF membrane gave rise to hydrophilicity. Protein adsorption and protein solution permeation experiments revealed that the UV pretreated hydrophobic PVDF membrane subjected to surface-initiated RATRP of methyl methacrylate (MMA) and poly(ethylene glycol) methyl ether methacrylate (PEGMA) exhibited good antifouling property.     

聚偏二氟乙烯注塑成型技术

从注塑成型制品设计、模具设计、成型工艺参数的选择与控制等方面对聚偏二氟乙烯(PVDF)进行了讨论;重点介绍了成型工艺流程和工艺参数的设定,并对成型工艺条件进行了分析;系统介绍了聚偏二氟乙烯注塑成型工艺中常见问题及解决方法。     

Stress-induced structural changes in electrospun polyvinylidene difluoride nanofibers collected using a modified rotating disk

By attaching separate, parallel electrodes onto a rotating disk collector, well aligned electrospun polyvinylidene difluoride (PVDF), PVDF/carbon nanotube nanocomposite and vinylidene fluoride-trifluoroethylene copolymer nanofibers are directly deposited onto flat substrates forming relatively large, uniform and compact fibrous thin films. The attachments alter the electric-field distribution on the rotating disk, which fosters the fanning of the nanofibers, while the electric field between the separate electrodes and the mechanical force exerted by the rotational disk facilitate the alignment. X-ray diffraction and infrared spectroscopic studies show that the specific environment and force fields created on the modified rotating disk cause the electrospun fibers being effectively stretched to form highly oriented β-form crystallites with slightly reduced inter-chain distance. They also lead to slight increases in crystallinity and crystal size. A mechanism is proposed to account for the structural alteration induced by the modified rotating disk collector. Ferroelectricity of the aligned electrospun PVDF fibrous thin films is also demonstrated.