Effect of Ga3+ substitution on the microwave dielectric properties of 0.67CaTiO3–0.33LaAlO3 ceramics

0.67CaTiO₃–0.33La(Al_1−xGa_x)O₃ (0≤x≤0.4) (CTLAG) ceramics with pure perovskite structure were prepared by a conventional two-step solid-state reaction process. The effect of Ga³⁺ substitution for Al³⁺ on the microwave dielectric properties of the ceramics was subsequently investigated. As Ga content increased, the ionic polarizability increased and led to an increase of the dielectric constant (ε_r). Meanwhile, both the tolerance factor (t) of CTLAG ceramics and A-site bond valence were considered to have effect on the temperature coefficient of the resonant frequency (τ_f) with the increase of Ga content. Results also showed that the quality factor (Q×f ) varied with increasing Ga³⁺ content because of not only intrinsic factor but also extrinsic factors such as the bimodal grain size distribution, the variation of relative density, and the packing fraction. Excellent microwave dielectric properties with ε_r≈45.81, Q×f≈34,152 GHz, and τ_f≈3.09 ppm/°C were achieved for 0.67CaTiO₃–0.33La(Al_0.9Ga_0.1)O₃ ceramics sintered at 1420 °C for 4 h.     

Sintering behavior of Cr2O3–Al2O3 ceramics

We investigated the sintering behavior of Cr₂O₃–Al₂O₃ ceramic materials. In our observation of the isothermal shrinkage behavior of Cr₂O₃–Al₂O₃ ceramic, the activation energy of sintering reaction was measured to be 102 kJ/mol, that is, the near value of the activation energy of diffusion of Al ions in Al₂O₃ single crystal. Therefore the diffusion of cations is believed to control the sintering behavior of this material. With the addition of TiO₂, (the compound chosen to accelerate the diffusion of cations) to Cr₂O₃–Al₂O₃, the sintering behavior was accelerated.     

Sintering behavior and dielectric properties of SiO2–BPO4 glass-fluxed ceramics

(1–x)SiO₂–xBPO₄ (x?=?23–70?wt%) glass-fluxed ceramics have been prepared by a traditional ceramic process. The phase assemblage, sintering, crystallization behavior, microwave dielectric properties and chemical compatibility with Ag/Cu have been studied. The SiO₂-rich compositions (x?=?23–50?wt%) could be well densified at ～975?°C/2?h, while the BPO₄-rich compositions demonstrated poor sinterability and porous microstructure. The SiO₂-rich compositions sintered at 975?°C/2?h contained BPO₄, low temperature cristobalite and glassy phases. Crystallization of BPO₄ occurred at lower temperature than that of SiO₂. Good combined microwave dielectric properties with ?_r?=?～5, Q?×?f?=?25,000?GHz and τ_f value of –7.3?ppm/°C could be obtained when 10?wt% TiO₂ was added after sintering at 975?°C/2?h. The x?=?23?wt% composition chemically reacted with Ag, but exhibited good chemical compatibility with Cu after sintering at 975?°C/2?h.     

Influence of Li2O–B2O3–SiO2 glass on the sintering behavior and microwave dielectric properties of BaO–0.15ZnO–4TiO2 ceramics

This paper reports the investigation of the performance of Li₂O–B₂O₃–SiO₂ (LBS) glass as a sintering aid to lower the sintering temperature of BaO–0.15ZnO–4TiO₂ (BZT) ceramics, as well as the detailed study on the sintering behavior, phase evolution, microstructure and microwave dielectric properties of the resulting BZT ceramics. The addition of LBS glass significantly lowers the sintering temperature of the BZT ceramics from 1150 °C to 875–925 °C. Small amount of LBS glass promotes the densification of BZT ceramic and improves the dielectric properties. However, excessive LBS addition leads to the precipitation of glass phase and growth of abnormal grain, deteriorating the dielectric properties of the BZT ceramic. The BZT ceramic with 5 wt% LBS addition sintered at 900 °C shows excellent microwave dielectric properties: ε_r=27.88, Q×f=14,795 GHz.     

Sintering behaviour and microwave dielectric properties of MgO–2B2O3–xwt％BaCu(B2O5)–ywt％H3BO3 ceramics

This study investigates the bulk density, sintering behaviour, and microwave dielectric properties of the MgO–2B2O3 series ceramics synthesised by solid-state r...     

Crystallisation and characterisation of dielectric glass ceramics in Li2O–Al2O3–SiO2 system

Abstract

Glass ceramics in the Li₂O–Al₂O₃–SiO₂ system have been synthesised to produce bulk materials grown in a glass phase via quenching followed by controlled crystallisation. The crystallisation and microstructure of Li₂O–Al₂O₃–SiO₂ (LAS) glass–ceramic with nucleating agents (B₂O₃ and/or P₂O₅) are investigated by differential thermal analysis, X-ray diffraction and scanning electron microscopy and the effects of B₂O₃ and P₂O₅ on the crystallisation of LAS glass are also analysed. The introduction of both B₂O₃ and P₂O₅ promotes the crystallisation of LAS glass by decreasing the crystallisation temperature and adjusting the crystallisation kinetic parameters, allows a direct formation of β spodumene phase and as a result, increases the crystallinity of the LAS glass ceramic. Microstructural observations show that the randomly oriented, nanometre sized crystalline is found with residual glass concentrated at crystallite boundaries. Furthermore, it is interesting that codoping of B₂O₃ and P₂O₅ creates not much effect on the crystallisation temperature. The dielectric properties of the glass–ceramics formed through controlled crystallisation have a strong dependence on the phases that are developed during heat treatment. The dielectric constant is continuously increased and the dielectric loss is decreased with addition of additives where mobile alkali metal ions (e.g. Li⁺) are incorporated in a crystal phase and minimise the residual glass phase.     

Sintering behavior,phase evolution and microwave dielectric properties of thermally stable Li2O-3MgO-mTiO2 ceramics (1≤m≤6)

Li₂O-3MgO-mTiO₂ (1≤m≤6) ceramics were prepared by the solid state reaction method. X-ray diffraction, energy dispersive spectrometer and scanning electron microscopy techniques were used to investigate the phase composition and crystal structure. With increasing m values, the phase structures of ceramics changed as: (Li₂Mg₃TiO₆, m=1)→(Li₂Mg₃Ti₄O₁₂ and Mg₂TiO₄, m=2,3)→(Li₂Mg₃Ti₄O₁₂, m=4)→(Li₂Mg₃Ti₄O₁₂, MgTiO₃ and Li₂MgTi₃O₈, m=5)→(Li₂Mg₃Ti₄O₁₂, MgTiO₃, Li₂MgTi₃O₈ and MgTi₂O₅, m=6). The optimized sintering temperature was lowered from 1275 °C to 1050 °C. When m=5, Li₂O-3MgO-5TiO₂ ceramics showed good microwave dielectric properties at a wide sintering temperature range of 1000–1200 °C, and the best microwave dielectric properties of Q×f=71,726 GHz, ε_r=21.9 and τ_f=−20.9 ppm/°C were obtained at a relatively low sintering temperature of 1050 °C.     

Sintering behaviour and microwave dielectric properties of BaAl2−2x(ZnSi)xSi2O8 ceramics

BaAl_2?2x(ZnSi)_xSi₂O₈ (x = 0.2–1.0) ceramics were prepared using the conventional solid-state reaction method. The sintering behaviour, phase composition and microwave dielectric properties of the prepared compositions were then investigated. All compositions showed a single phase except for x = 0.8. By substituting (Zn_0.5Si_0.5)³⁺ for Al³⁺ ions, the optimal sintering temperatures of the compositions decreased from 1475 °C (x = 0) to 1000 °C (x = 0.8), which then slightly increased to 1100 °C (x = 1.0). Moreover, the phase stability of BaAl₂Si₂O₈ was improved. A novel BaZnSi₃O₈ microwave dielectric ceramic was obtained at the sintering temperature of 1100 °C. This ceramic possesses good microwave dielectric properties with ε_r = 6.60, Q × f = 52401 GHz (at 15.4 GHz) and τ_f = ?24.5 ppm/°C.     

Low-temperature synthesis and microwave dielectric properties of trirutile-structure MgTa2O6 ceramics by aqueous sol–gel process

Trirutile-structure MgTa₂O₆ ceramics were prepared by aqueous sol–gel method and microwave dielectric properties were investigated. Highly reactive nanosized MgTa₂O₆ powders were successfully synthesized at 500 °C in oxygen atmosphere with particle sizes of 20–40 nm. The evolution of phase formation was detected by DTA–TG and XRD. Sintering characteristic and microwave dielectric properties of MgTa₂O₆ ceramics were studied at different temperatures ranging from 1100 to 1300 °C. With the increase of sintering temperature, density, ?_r and Q · f values increased and saturated at 1200 °C with excellent microwave properties of ?_r ～ 30.1, Q · f ～ 57,300 GHz and τ_f ～ 29 ppm/°C. The sintering temperature of MgTa₂O₆ ceramics was significantly reduced by aqueous sol–gel process compared to conventional solid-state method.     

Structure and microwave dielectric properties of La(Mg0.5Ti0.5)O3–CaTiO3 system

(1−x)La(Mg_0.5Ti_0.5)O₃ (LMT)–xCaTiO₃ (CT) [0<x<1] ceramics were prepared from powder obtained by a nonconventional chemical route based on the Pechini method. The crystal structure of the microwave dielectric ceramics has been refined by Rietveld method using X-ray powder diffraction data. LMT and CT were found to form a solid solution over the whole compositional range. The 0.9LMT–0.1CT composition was refined using P2₁/n space group, which allows taking into account B-site ordering. The compounds having x⩾0.3 were found to be disordered and were refined using Pbnm space group. Microstructure evolution was also analysed. Dielectric characterization at microwave frequencies was performed on the LMT–CT ceramics. The permittivity and the temperature coefficient of resonant frequency of the solid solutions showed a non-linear variation with composition. The quality factor demonstrates a considerable decrease with the increase of CT content.     

Effect of ZnO on Mg2TiO4–MgTiO3–CaTiO3 microwave dielectric ceramics prepared by reaction sintering route

ZnO-doped Mg₂TiO₄–MgTiO₃–CaTiO₃ microwave dielectric ceramics were successfully prepared by the reaction sintering route. The compact samples consisted of MgTiO₃, Mg₂TiO₄ and CaTiO₃, which was confirmed by X-ray diffraction and energy-dispersive spectra. ZnO efficiently lowered the sintering temperature and promoted the densification, as well as the improvements in the dielectric constant and the quality factor. At the level of ZnO?=?1 wt-%, the ceramics exhibited optimum microwave dielectric properties: a dielectric constant of 20.3, a high quality factor of 64,740 GHz (at 9.9 GHz) and a near-zero temperature coefficient of resonant frequency (–1.3 ppm/^oC) after sintering at 1320^oC for 4 h.     

Phase evolution and microwave dielectric properties of SrTiO3 added ZnAl2O4–Zn2SiO4–SiO2 ceramics

Phase evolution and microwave dielectric properties of SrTiO₃ added ZnAl₂O₄–3Zn₂SiO₄–2SiO₂ ceramics system were investigated. With the addition of SrTiO₃, the sintering temperature for dense ceramic is reduced from 1320 °C to 1180–1200 °C. According to the nominal composition ZnAl₂O₄–3Zn₂SiO₄–2SiO₂-ySrTiO₃, phase evolution is revealed by XRD patterns and Back Scattering Electron images: Zn₂SiO₄, ZnAl₂O₄ and SiO₂ phases coexist at y = 0; SrTiO₃ reacts with ZnAl₂O₄ and SiO₂ to form SrAl₂Si₂O₈, TiO₂ and Zn₂SiO₄ at y = 0.2 to 0.8, and SiO₂ phase disappears at y = 0.8; new phase of Zn₂TiO₄ is obtained at y = 1. The existence of TiO₂ has important effect on the dielectric properties. The optimized microwave dielectric properties are obtained at y = 0.6 and the ceramics show low dielectric constant (7.16), high-quality factor (57, 837 GHz), and low temperature coefficient of resonant frequency (−30 ppm °C⁻¹).     

Structure and microwave dielectric properties of Ba1−xSrxMg2V2O8 ceramics

The Ba_1−xSr_xMg₂V₂O₈ (0≤x≤0.4) microwave dielectric ceramics were fabricated by a standard solid-state reaction method. The formation of a continuous solid solution within the whole composition range was identified. The ceramic samples could be well densified in the temperature range of 885–975 °C in air for 4 h. The permittivity ε_r was found to increase with increasing ionic polarizabilities. The Q×f values were believed to be closely related with packing fraction and grain refinement. The Sr²⁺ substitution contributed to a monotonous increase of the A-site bond valence, such that the τ_f value experienced a considerable variation from negative to positive values. The optimum microwave dielectric properties of an ε_r of 13.3, a high Qxf of 86,640 GHz (9.6 Hz) and a near-zero τ_f of −6 ppm/°C could be yielded in the x=0.15 sample when sintered at 915 °C for 4 h.     

Sintering behavior of La2O3–B2O3–TiO2 glass powders prepared by spray pyrolysis for low temperature co-fired ceramics

Fine-sized La₂O₃–B₂O₃–TiO₂ glass powders with spherical shape were directly prepared by spray pyrolysis at a temperature of 1500 °C. The optimum flow rate of the carrier gas to prepare the glass powders with dense inner structure and fine size by complete melting was 10 L/min. The ratio of La/Ti was identified to be 2.06:1, which was close to the original starting ratio of La/Ti in mixture of the spray solution. The T_g and T_c of the powders were 614 and 718 °C. The crystal structures within the powders were observed from the sintered disc at 630 °C. The mean sizes of the powders changed from 0.24 to 0.71 μm when the concentrations of the spray solution were changed from 0.025 to 0.5 M. The BET surface areas of the powders changed from 4.4 to 1.6 m²/g. The grain sizes of the sintered discs increased with increasing the sintering temperatures. The main crystal structure of the sintered discs was LaBO₃.     

Effects of La2O3–B2O3 on the flexural strength and microwave dielectric properties of low temperature co-fired CaO–B2O3–SiO2 glass–ceramic

The La₂O₃–B₂O₃ (LB) addition, synthesized using the traditional solid-state reaction process, was chosen as a novel sintering aid of the low temperature co-fired CaO–B₂O₃–SiO₂ (CBS) glass–ceramic. The effects of LB on the flexural strength and microwave dielectric properties have been investigated. The LB addition promotes the crystallization of the CaSiO₃ but high amount of the LB addition leads to the formation of more pores. The CBS sample with 4 wt% LB addition sintered at 850 °C for 15 min shows good properties: flexural strength = 193 MPa, ?_r = 6.26 and loss = 9.96 × 10^?4 (10 GHz).     

Phase analysis and microwave dielectric properties of BaO–Nd2O3–5TiO2 composite ceramics using variable size TiO2 reagents

There are significant inconsistencies in published literature surrounding the phase analysis and physical properties of ceramics with the nominal composition BaO–Nd₂O₃–5TiO₂ (BNT125). A careful phase analysis investigation of BNT125 ceramics using variable size TiO₂ reagents was therefore undertaken using XRD, FESEM and EPMA with corresponding dielectric properties characterised over 2–3 GHz. Three distinct phases were consistently formed: Ba_6?3xNd_8+2xTi₁₈O₅₄ (x ～ 0.67), Ba₂Ti₉O₂₀ and TiO₂. The use of nano-scale TiO₂ reagents significantly reduced porosity and improved the dielectric properties of the composite ceramics, while markedly reducing processing times. Structural and crystal chemical indications as to the origin of this system's physical properties are discussed, with these results providing new insights into optimisation paths for microwave dielectric materials of this type.     

A novel Li2TiO3–Li2CeO3 ceramic composite with excellent microwave dielectric properties for low-temperature cofired ceramic applications

A novel low-temperature sinterable (1 ? x)Li₂TiO₃-xLi₂CeO₃ (x = 0.08 ? 0.16 in molar) microwave dielectric ceramic was successfully prepared by a conventional solid-state reaction method. The X-ray diffraction and scanning electron microscopy analysis revealed the coexistence of two phases with different structures owing to their good chemical stability. Their relative content was easily adjusted to achieve near-zero temperature coefficient of the resonant frequency (τ_f) according to the mixing rule of dielectrics. The low-temperature sintering and desirable microwave dielectric properties can be simultaneously achieved by adding Li₂CeO₃ to the Li₂TiO₃ matrix owing to its low-firing characteristic and opposite-sign τ_f. The composite ceramics with x = 0.14 could be well sintered at 850 °C and exhibited excellent microwave dielectric properties of ε_r ～ 21.2, Qxf～ 59,039 GHz and τ_f ～?7.4 ppm/°C. In addition, no chemical reaction was identified between the matrix phase and Ag, suggesting that the Li₂TiO₃-Li₂CeO₃ ceramics might be promising candidates for low-temperature co-fired ceramic applications.     

Temperature stability and high-Qf of low temperature firing Mg2SiO4–Li2TiO3 microwave dielectric ceramics

In this work, a series of low-temperature-firing (1−x)Mg₂SiO₄–xLi₂TiO₃–8 wt% LiF (x = 35–85 wt%) microwave dielectric ceramics was prepared through conventional solid state reaction. X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) analyses showed that the Li₂TiO₃ phase was transformed into cubic phase LiTiO₂ phase and secondary phase Li₂TiSiO₅. Partial substitution of Mg²⁺ ions for Ti³⁺ ions or Li⁺Ti³⁺ ions increased the cell volume of the LiTiO₂ phase. The dense microstructures were obtained in low Li₂TiO₃ content (x ≤ 65 wt%) samples sintered at 900 °C, whereas the small quantity of pores presented in high Li₂TiO₃ content (x ≥ 75 wt%) samples sintered at 900 °C and low Li₂TiO₃ content (x = 45 wt%) sintered at 850 and 950 °C. Samples at x = 45 wt% under sintering at 900 °C for 4 h showed excellent microwave dielectric properties of ε_r = 10.7, high Q × f = 237,400 GHz and near-zero τ_f = − 3.0 ppm/°C. The ceramic also exhibited excellent chemical compatibility with Ag. Thus, the fabricated material could be a possible candidate for low temperature co-fired ceramic (LTCC) applications.     

Microwave dielectric properties of low-fired Li2MnO3 ceramics co-doped with LiF–TiO2

Li₂MnO₃ ceramics co-doped with 2 wt% LiF and x wt% TiO₂ (x=0, 3, 5, 7, 10) were prepared by solid-state reaction for low-temperature co-fired ceramics (LTCC) applications. The sintering temperatures of Li₂MnO₃ ceramics were successfully lowered to 925°C due to the formation of a LiF liquid phase. Their temperature stability was improved by doping with TiO₂. A typical Li₂MnO₃-2 wt% LiF-5 wt% TiO₂ sample with well-densified microstructures displayed optimum dielectric properties (ε_r=13.8, Q×f= 23,270 GHz, τ_f=1.2 ppm/°C). Such sample was compatible with Ag electrodes, which suggests suitability of the developed material for LTCC applications in wireless communication systems.     

Synthesis and microwave dielectric properties of pseudobrookite-type structure Mg5Nb4O15 ceramics by aqueous sol–gel technique

Pseudobrookite-type Mg₅Nb₄O₁₅ ceramics were prepared by aqueous sol–gel process and microwave dielectric properties were investigated. Highly reactive nanosized Mg₅Nb₄O₁₅ powders were successfully synthesized at 600 °C in oxygen atmosphere with particle sizes of 20–40 nm firstly and then phase evolution was detected by DTA-TG and XRD. Sintering characteristics and microwave dielectric properties of Mg₅Nb₄O₁₅ ceramics were studied at different temperatures ranging from 1200 °C to 1400 °C. With the increase of sintering temperature, density, ?_r and Q·f values increased, and then saturated at 1300 °C. Excellent microwave properties of ?_r ～11.3, Q·f ～43,300 GHz and τ_f ～?58 ppm/°C, were obtained finally. The sintering temperature of Mg₅Nb₄O₁₅ ceramics was significantly reduced by aqueous sol–gel process compared to conventional solid-state methods.