Effects of sintering parameters and Nd doping on the microwave dielectric properties of Y2O3 ceramics

Y₂O₃ ceramics with good dielectric properties were prepared via co-precipitation reaction and subsequent sintering in a muffle furnace. The effects of Nd doping and sintering temperature on microwave dielectric properties were studied. With the increase in sintering temperature, the density, quality factor (Q×f), and dielectric constant (ε_r) values of pure Y₂O₃ ceramics increased to the maximum and then gradually decreased. The Y₂O₃ ceramics sintered at 1500 °C for 4 h showed optimal dielectric properties: ε_r=10.76, Q×f=82, 188 GHz, and τ_f=−54.4 ppm/°C. With the addition of Nd dopant, the Q×f values, ε_r, and τ_f of the Nd: Y₂O₃ ceramics apparently increased, but excessive amount degraded the quality factor. The Y₂O₃ ceramics with 2 at% Nd₂O₃ sintered at 1460 °C displayed good microwave dielectric properties: ε_r=10.4, Q×f=94, 149 GHz and τ_f=−46.2 ppm/°C.     

Effect of BaCu(B2O5) on the sintering and microwave dielectric properties of Ca0.4Li0.3Sm0.05Nd0.25TiO3 ceramics

The sintering behaviors and microwave dielectric properties of the Ca_0.4Li_0.3Sm_0.05Nd_0.25TiO₃ (abbreviated CLSNT) ceramics with different amounts of BaCu(B₂O₅) addition were investigated in this paper. Adding BaCu(B₂O₅) to CLSNT lowered its sintering temperature from 1300 °C to 925 °C. No secondary phase was observed in the CLSNT ceramics and complete solid solution of the complex perovskite phase was confirmed. The CLSNT ceramics with small amounts of BaCu(B₂O₅) addition could be well sintered at 925 °C without much degradation in the microwave dielectric properties. Especially, the 1.75 wt.% BaCu(B₂O₅)-doped CLSNT ceramic sample sintered at 925 °C for 3 h had optimum microwave dielectric properties of ε_r = 93.5 ± 3.2, Q × f = 6486 ± 434 GHz, and τ_f = 5 ± 1.5 ppm/°C (at 3–4 GHz), enabling it a promising candidate material for LTCC applications. Obviously, BaCu(B₂O₅) could be a suitable sintering aid to facilitate the densification and microwave dielectric properties of the CLSNT ceramics.     

Improved sintering behavior and microwave dielectric properties of SnO2-based ceramics and their LTCC materials with ultrawide temperature stability

Microwave dielectric ceramics with simple composition, a low permittivity (ε_r), high quality factor (Q × f) and temperature stability, specifically in the ultrawide temperature range, are vital for millimetre-wave communication. Hence, in this study, the improvements in sintering behavior and microwave dielectric properties of the SnO₂ ceramic with a porous microstructure were investigated. The relative density of the Sn_1-xTi_xO₂ ceramic (65.1%) was improved to 98.8%, and the optimal sintering temperature of Sn_1-xTi_xO₂ ceramics reduced from 1525 °C to 1325 °C when Sn⁴⁺ was substituted with Ti⁴⁺. Furthermore, the ε_r of Sn_1-xTi_xO₂ (0 ≤ x ≤ 1.0) ceramics increased gradually with the rise in x, which can be ascribed to the increase in ionic polarisability and rattling effects of (Sn_1-xTi_x)⁴⁺. The intrinsic dielectric loss was mainly controlled by r_c (Sn/Ti–O), and the negative τ_f of the SnO₂ ceramic was optimised to near zero (x = 0.1) by the Ti⁴⁺ substitution for Sn⁴⁺. This study also explored the ideal microwave dielectric properties (ε_r = 13.7, Q × f = 40,700 GHz at 9.9 GHz, and τ_f = ?7.2 ppm/°C) of the Sn_0.9Ti_0.1O₂ ceramic. Its optimal sintering temperature was decreased to 950 °C when the sintering aids (ZnO–B₂O₃ glass and LiF) were introduced. The Sn_0.9Ti_0.1O₂-5 wt% LiF ceramic also exhibited excellent microwave dielectric properties (ε_r = 12.8, Q × f = 23,000 GHz at 10.5 GHz, and τ_f = ?17.1 ppm/°C). At the ultrawide temperature range (?150 °C to +125 °C), the τ_ε of the Sn_0.9Ti_0.1O₂-5 wt% LiF ceramic was +13.3 ppm/°C, indicating excellent temperature stability. The good chemical compatibility of the Sn_0.9Ti_0.1O₂-5 wt% LiF ceramic and the Ag electrode demonstrates their potential application for millimetre-wave communication.     

Synthesis and microwave dielectric properties of BaO-Sm2O3-5TiO2 ceramics with NdAlO3 additions

BaO-Sm₂O₃-5TiO₂ (BST5) ceramics with NdAlO₃ additions of up to 15 wt% were produced with a solid state reaction method, and their structural and microwave dielectric properties were determined. Experimental results showed that NdAlO₃ neither merged nor altered the orthorhombic tungsten bronze structure of the main phase of the produced ceramics (except for a shrinkage in the crystal lattice), but it was segregated in distinct grains in the microstructure of the produced ceramics. However, the amount of NdAlO₃ strongly influenced the densification and the microstructure (i.e. grain shape and size) of the produced ceramics. Analysis of the experimental results suggests that the microstructural features can be correlated to the dielectric properties of these ceramics. Accordingly, the dielectric constant (ε_r) and the temperature coefficient of resonant frequency (τ_f) of the produced BLT5 ceramics can be tuned with the amount of NdAlO₃ additions and the sintering process parameters. The best dielectric properties were achieved for BaO-Sm₂O₃-5TiO₂ ceramics with 7.5% NdAlO₃ (ε_r=73.22, Q×f =10,300 GHz, and τ_f=−1.05 ppm/°C).     

Effect of CuO/MnO additives on microstructure and microwave dielectric properties of 3ZrO2-3TiO2-ZnNb2O6 ceramics

The effect of CuO/MnO additives on phase composition, microstructures, sintering behavior, and microwave dielectric properties of 3ZrO₂-3TiO₂-ZnNb₂O₆ (3Z-3T-ZN) ceramics prepared by conventional solid-state route were systematically investigated. CuO/MnO doped ceramics exhibited a main phase of α-PbO₂-structured ZrTi₂O₆ and a secondary phase of rutile TiO₂. SEM results showed that the grain size of MnO doped ceramics became larger with increasing amount of dopants. The presence of CuO/MnO additives effectively reduced the sintering temperature of 3Z-3T-ZN ceramics to 1220 °C. MnO doped into ceramics could enhance the Q×f values significantly. The 0.5 wt% CuO doped 3Z-3T-ZN ceramics with 0.5 wt% of MnO, sintered at 1220 °C for 4 h, was measured to show superior microwave dielectric properties, with an ε_r of 41.02, a Q×f value of 44,230 GHz (at 5.2 GHz), and τ_f value of +2.32 ppm/°C.     

Structure characteristics and microwave dielectric properties of novel Re2Ce6O15 (ReY,Sm, Nd,La) ceramics

Based on the cubic fluorite structure, novel ceramic series with Re₂Ce₆O₁₅ (ReY, Sm, Nd, La) formula had been designed and prepared successfully using solid-state reaction method. The new Re₂Ce₆O₁₅ (ReY, Sm, Nd, La) ceramics all presented a single phase indexed as CeO₂-type structure, belonged to Fm-3m space. The formation mechanism and lattice constant of the crystal structure had been investigated using Rietveld structural refine method. The microstructure of the Re₂Ce₆O₁₅ (ReY, Sm, Nd, La) ceramics had been evaluated by pores, grain size and its distribution. The dielectric constant had been corrected for the exclusion of pores and depended on the ionic polarizability. The quality factors of the Re₂Ce₆O₁₅ (ReY, Sm, Nd, La) ceramics had been investigated by packing fraction related to the phonon vibration. The temperature coefficient of resonance frequency had been analyzed using the bond valence theory. The Re₂Ce₆O₁₅ (ReY, Sm, Nd, La) ceramics exhibited excellent microwave dielectric properties with medium dielectric constant, high quality factors and stable resonant frequency temperature coefficient.     

Structural evolution and microwave dielectric properties in Sr2(Ti1-xSnx)O4 ceramics

The structure and microwave dielectric properties of Sr₂(Ti_1-xSn_x)O₄ ceramics were determined in the entire composition range of x?=?0–1.0. X-ray diffraction patterns and Raman spectra indicated a composition-induced onset of octahedral tilting at x?=?0.75, and the crystal structure transformed from tetragonal (I4/mmm) to orthorhombic (Pccn). An obvious change of grain morphology was observed in the phase transformation region as well. The variations of the microwave dielectric properties with composition were systematically investigated and the effect of octahedral tilting on the evolution of τ_f value was emphasized. Moreover, the relationship between τ_ε and tolerance factor of the present ceramics was revealed and compared with the empirical rule in perovskite structure. The role of tolerance factor in designing the materials with required performance was highlighted.     

Effect of ZnO doping on the microstructure and microwave dielectric properties of 0.2CaTiO3-0.8(Li0.5Sm0.5)TiO3 ceramics

0.2CaTiO₃-0.8(Li_0.5Sm_0.5)TiO₃-xZnO(x = 0, 0.3, 0.6, 0.9, 1.2 wt%, 0.2CT-0.8LST-xZnO) with orthogonal perovskite structure were fabricated by the solid state method. The effects of ZnO additives on the microwave dielectric properties of 0.2CT-0.8LST ceramics were systematically investigated. With increasing the dopant (x) concentration, the dielectric constant (ε_r) and the temperature co-efficient of resonance frequency (τ_f) decreased, however, the Q × f values increased. The relationship between vibration mode and microwave dielectric properties was studied using Raman spectroscopy. The Q × f value of ceramics was related to the half-height width of Raman scattering. Narrower Raman scattering peaks corresponded to longer microwave energy propagation decay times and higher Q × f value. Based on X-ray photoelectron spectroscopy (XPS), the addition of Zn²⁺ ions limited the reduction of Ti⁴⁺ cations. The excellent dielectric properties were obtained when x = 1.2 wt% with ε_r = 100.25, Q × f = 6525 GHz, and τ_f = ?12.12 ppm/°C.     

Microwave dielectric properties of Ca1.15Sm0.85Al0.85Ti0.15O4 ceramics prepared by reaction sintering

In the present work, a high quality (Q) Ca_1.15Sm_0.85Al_0.85Ti_0.15O₄ (CSAT) ceramic was prepared via reaction sintering (RS) method. The phase structure, surface morphology, packing fraction (PF), and valence bond of the ceramic were systematically investigated. By studying the X-ray diffraction (XRD) pattern of the ceramic, it was determined to exhibit a single-phase tetragonal structure with the dimensions of a = b = 3.6943(13)Å and c = 12.0320(23)Å and volume of V = 164.22(10) ų. The influence of the intrinsic quality loss factor on the Q × f value was investigated by calculating the PF. Simultaneously, the bond valence of the samarium (Sm) sites was evaluated to elucidate the relationship with the temperature coefficient of resonant frequency (τ_f). The CSAT ceramic was sintered at 1550 °C for 6 h and exhibited exceptional characteristics in terms of the relative dielectric constant (ε_r) = 17.5, quality factor (Q × f) = 66700 GHz, and τ_f = ?6.93 ppm/^°C. These results highlighted the excellent suitability of the RS method for preparing CSAT ceramics with outstanding microwave dielectric properties.     

Enhancing the microwave dielectric performance of SrSm2Al2O7 ceramic by Sr2+ nonstoichiometry and sintering aid addition

Sr_1+xSm₂Al₂O_7+x (0 ≤ x ≤ 0.05) ceramics were prepared by a conventional solid-state reaction method. Slight Sr²⁺ nonstoichiometry dramatically enhanced the microwave dielectric performance of the ceramics. Compared with the stoichiometric material, Sr-deficient ceramics show greatly enhanced microwave dielectric properties. For x = 0.03, the ceramics exhibited good microwave dielectric properties of ε_r = 18.31, Q × f = 78,000 GHz and τ_f = 2.28 ppm/°C. ZnO and LiF sintering aids were added to the ceramic to reduce the presintering temperature and enhance the microwave dielectric properties of the ceramics. After 0.25 wt% ZnO and 0.25 wt% LiF were added, the ceramics exhibited microwave dielectric properties of ε_r = 19.40, Q × f = 81,400 GHz and τ_f = 3.27 ppm/°C.     

Effect of Mn:Mg ratio on sintering behavior and microwave dielectric properties of (Mn,Mg)V2O6 ceramics at ultra-low sintering temperature

Ultra-low-firing-temperature ceramics (Mn_1−xMg_x)V₂O₆ (x = 0–1) were prepared using the conventional solid-state reaction method. The effects of the Mn:Mg ratio on the crystal structure and microwave dielectric properties of the prepared ceramics were systematically investigated. The results indicated that an appropriate Mn:Mg ratio effectively improves the dielectric properties of the compounds. Specimens with x = 0.01 and x = 0.93 sintered at 630 °C exhibited the following microwave dielectric properties: ε_r = 12.4 and 9.8, high Q×f = 57,000 and 21,000 GHz, and τ_f = –15 and −24 ppm/°C, respectively. This suggests that the (Mn_0.99Mg_0.01)V₂O₆ ceramic is a potential material for ULTCC applications.     

Effects of structural transition on microwave dielectric properties of Sr3(Ti1-xSnx)2O7 ceramics

Sr₃(Ti_1-xSn_x)₂O₇ (x = 0–1.0) ceramics were prepared via a standard solid-state reaction method. X-ray diffraction patterns and Rietveld refinement results indicated a composition induced onset of octahedral tilting when x > 0.2, and the crystal structure transformed in sequence: tetragonal (I4/mmm) → coexistence of tetragonal and orthorhombic (I4/mmm + Amam) → orthorhombic (Amam). The τ_f value could be successfully tuned towards zero and the effects of octahedral tilting on the evolution of τ_f value were emphasized. Meanwhile, the role of tolerance factor in tailoring the resultant τ_ε of the present ceramics was revealed and compared with the empirical rule for complex perovskites. Qf value decreased monotonously with increasing x, which could be elucidated by the variations of extrinsic parameters and intrinsic dielectric loss extrapolated from the infrared reflectivity spectra. The optimum microwave dielectric properties were achieved at x = 0.8 (ε_r = 18.6, Qf = 45,250 GHz, τ_f =–14 ppm/^oC).     

Microwave dielectric properties of Ca1.15RE0.85Al0.85Ti0.15O4 (RE=Nd,La, Y) ceramics prepared by the reaction sintering method

Ca_1.15RE_0.85Al_0.85Ti_0.15O₄ (RE = Nd, La, Y) ceramics were prepared by a reaction sintering method. The sintering behavior, phase composition, microstructure and microwave dielectric performances of ceramics were investigated. X-ray diffraction patterns illustrated that both the Ca_1.15Nd_0.85Al_0.85Ti_0.15O₄(CNAT) and Ca_1.15Y_0.85Al_0.85Ti_0.15O₄(CYAT) ceramics are single-phase structures, and the Ca_1.15La_0.85Al_0.85Ti_0.15O₄(CLAT) ceramic contain LaAlO₃ and CaO phases. The apparent morphology and elemental distribution of the ceramic samples were analyzed by using scanning electron microscope and energy dispersive spectrometer. When the sintering temperature is 1500 °C, the CNAT and CYAT ceramics have the best microwave dielectric properties with ε_r = 19.2, Q × f = 74924 GHz, τ_f = ?1.21 ppm/°C and ε_r = 17.5, Q × f = 27440 GHz, τ_f = ?5.79 ppm/°C, respectively. And the best microwave dielectric properties of ε_r = 17.5, Q × f = 22568 GHz, τ_f = ?14.69 ppm/°C were obtained for the CLAT ceramic sintered at 1525 °C. The reaction sintering method provides a low-cost, economical and straightforward method for the preparation of the Ca_1.15RE_0.85Al_0.85Ti_0.15O₄ (RE = Nd, La, Y) ceramics, which has promising potential for application.     

Microwave dielectric properties of Ca1-xBaxMgSi2O6 ceramics

Ca_1-xBa_xMgSi₂O₆(x = 0–0.4) ceramics were prepared through a traditional solid-state reaction sintering route with various sintering temperatures. The effects of substituting Ba²⁺ for Ca²⁺, the relative density, phase composition, crystal morphology, and microwave dielectric properties of Ca_1-xBa_xMgSi₂O₆ (x = 0–0.4) ceramics were thoroughly studied. X-ray diffraction patterns indicate a single phase was formed in the samples when x ≤ 0.2, and the second phase BaMg₂Si₂O₇ appeared at x = 0.4. As the amount of Ba²⁺ substitution increases, the Q×f value first increases and then decreases due to the combined effects of FWHM of peak v₁₁ and atomic packing density, and the ${\epsilon }_r$ value was increased continuously which was closely corrected with the relative density and molecular polarization. The ${\tau }_f$ value improved slightly with the substituting Ba²⁺ for Ca²⁺. Typically, the Ca_0.88Ba_0.12MgSi₂O₆ ceramic can be well sintered at 1275 °C for 4 h with a maximum relative density of 99.3%, and possesses optimal microwave dielectric properties: ${\epsilon }_r=7.49$, $Q\times f=64310$ GHz, ${\tau }_f=-44.02$ ppm/°C.     

Low temperature sintering and microwave dielectric properties of TiO2 ceramics

The TiO₂ ceramics were prepared by a solid-state reaction in the temperature range of 920–1100 °C for 2 h and 5 h using TiO₂ nano-particles (Degussa-P25 TiO₂) as the starting materials. The sinterability and microwave properties of the TiO₂ ceramics as a function of the sintering temperature were studied. It was demonstrated that the rutile phase TiO₂ ceramics with good compactness could be readily synthesized from the Degussa-P25 TiO₂ powder in the temperature range of 920–1100 °C without the addition of any glasses. Moreover, the TiO₂ ceramics sintered at 1100 °C/2 h and 920 °C/5 h demonstrated excellent microwave dielectric properties, such as permittivity (Ɛ_r) value >100, Q × f  > 23,000 GHz and τ_f ≅ 200 ppm/°C.     

Influence of TiO2 additive on sintering temperature and microwave dielectric properties of Mg0.90Ni0.1SiO3 ceramics

(1-x)Mg_0.90Ni_0.1SiO₃-xTiO₂ (x = 0, 0.01, 0.03, 0.05) ceramics were successfully formed by the conventional solid-state methods and characterized by x-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS), and their microstructure and microwave dielectric properties systematically investigated. It was observed that when TiO₂ content increased from 0 to 5 wt%, the Q_uf_o of the sample decreased from 118,702 GHz to 101,307 GHz and increases the τ_f value from −10 ppm/°C to +3.14 ppm/°C accompanied by a notable lowering in the sintering temperature (125 °C). A good combination of microwave dielectric properties (ε_r ∼ 8.29, Q_uf_o ∼ 101,307 GHz and τ_f ∼ −2.98 ppm/°C) were achieved for Mg_0.90Ni_0.1SiO₃ containing 3 wt% of TiO₂ sintered at 1300 °C for 9 h which make this material of possible interest for millimeter wave applications.     

Crystal structure and microwave dielectric properties of garnet-type Ca2YZr2-xTixAl3O12 ceramics for dual-band bandpass filters

Microwave dielectric ceramics with a high-quality factor are vital materials for substrates, dielectric resonators, and filters in millimeter-wave communication systems. Here, a novel microwave dielectric ceramic based on a garnet-type Ca₂YZr₂Al₃O₁₂ compound for bandpass filter was prepared using the solid-state reaction method. Sintering the Ca₂YZr₂Al₃O₁₂ ceramics at 1600 ℃ for 5 h resulted in excellent microwave dielectric properties of ε_r = 10.81 ± 0.16, Qf = 87,628 ± 4000 GHz and τ_f = ?34.3 ± 0.5 ppm/℃. Increasing the Ti⁴⁺ content of the Ca₂YZr_2-xTi_xAl₃O₁₂ ceramics significantly improved the sintering process. Superior microwave dielectric properties (ε_r = 11.93 ± 0.15, Qf = 121,930 ± 2600 GHz and τ_f = ?30.8 ± 0.4 ppm/℃) were obtained for Ca₂YZr_2-xTi_xAl₃O₁₂ (x = 0.3) because of its dense microstructure, large grain size and high lattice energy. The Ca₂YZr_2-xTi_xAl₃O₁₂ (x = 0.3) ceramics were used to fabricate a dual-band bandpass filter with a hairpin structure that exhibited a large return loss (|S₁₁| > 12 dB) and a small insertion loss (|S₂₁| < 0.73 dB). The high performance of the Ca₂YZr_2-xTi_xAl₃O₁₂ ceramics and the corresponding bandpass filter makes this material a potential candidate for millimeter-wave devices.     

Modulation of microwave dielectric properties in melilite-structured SrREGa3O7 (RE = La,Pr) ceramics

Gallium-based SrREGa₃O₇ (RE = La, Pr) melilite ceramics were prepared and selected to modify their microwave dielectric properties. Sintered at 1425 °C for 6 h, SrLaGa₃O₇ (SLGO) and SrPrGa₃O₇ (SPGO) ceramics exhibited high relative densities of 98.33 and 95.23%, low ε_r values of 11.8 and 10.9, Q×f values of 32,500 GHz (at 12.1 GHz) and 26,400 GHz (at 12.7 GHz), negative τ_f values of ?32 and ?54 ppm/°C. As a compensator, CaTiO₃ can tune the τ_f values of SLGO and SPGO to near zero (+2 and ?4 ppm/°C). In SrREGa₃O₇ melilite ceramics, the ε_r and τ_f values are mainly dependent on ionic polarizability, crystal structure and the “rattling” effect. The micromorphology, XPS, Raman spectrum and A-site bond valence (V_RE) of SrREGa₃O₇ (RE = La, Pr) microwave dielectric ceramics have also been comprehensively reported.     

Effects of MnO2 and WO3 co-doping and sintering temperature on microstructure,microwave dielectric properties of Ba2Ti9O20 microwave ceramics

Ba₂Ti₉O₂₀ (short for B2T9) ceramics doped with 0.9 mol% MnO₂ and y mol% WO₃ were prepared by solid-state reaction. The influence of sintering temperature, content of WO₃ dopant and the molar ratio x of TiO₂: BaCO₃ on crystal structure, microstructures as well as microwave dielectric properties of B2T9 ceramics was systematically investigated. The major phase of all samples is B2T9, and the minor phase is BaWO₄, respectively. The content of impurity TiO₂ alternates with the variation of compositions and sintering temperature, which also leads to different microwave dielectric properties. With the continuous increase of the sintering temperature, the B2T9 phase grains gradually grow larger and transform from rod grains to plate-like grains. The enlargement and flattening of grains also result in the decrease of compactness and deterioration of microwave dielectric properties. It is found that B2T9 ceramics possess better performance when the sintering temperature is 1340°C, which is related to lower TiO₂ content, BaWO₄, B2T9 grain size, aspect ratio of B2T9 phase and high compactness. When x = 4 and y = 0.2, the relative dielectric constant, quality factor and the temperature coefficient of resonant frequency are 38, 23758 and 7 ppm/°C, respectively.     

Microwave hybrid sintering of 0.95(Mg0.95Zn0.05)TiO3-0.05CaTiO3 ceramics and its microwave dielectric properties

Microwave dielectric ceramic powder of 0.95(Mg_0.95Zn_0.05)TiO₃-0.05CaTiO₃ (MCT) has been prepared by solid-state reaction method through single-step calcination at 1150 °C. The green bodies prepared from the calcined powder have been sintered by conventional, susceptor-aided, and hybrid microwave sintering techniques followed by annealing. XRD of calcined and sintered ceramics show (Mg,Zn)TiO₃ as a major phase with CaTiO₃ as a minor secondary phase. Fractographs of fired ceramics obtained by SEM show similar features in conventional and hybrid microwave types of sintering. Microwave dielectric properties such as relative permittivity(ε_r), temperature coefficient of resonant frequency(τ_f), and unloaded quality factors (Q_u) for conventional sintered at 1325 °C for 4 h are—ε_r~19.8, τ_f< –6 ppm/°C and Q_u.f 69,600 GHz at 6 GHz. Ceramics obtained through susceptor-aided microwave sintering at 1325 °C for 4 h show poor fired density. But ceramics got by microwave-hybrid sintering (resistive + microwave) at the same temperature show ε_r~20.6, Q_u.f~81,600 GHz at 6 GHz and τ_f~?6.9 ppm/°C. The effect of hybrid microwave sintering on the dielectric properties of MCT ceramics is found to be more subtle than microstructural.