Dielectric and magnetic properties of BiFeO3 ceramics prepared by hydrothermal synthesis

Single-phase BiFeO₃ powders were prepared at a temperature of 200 °C by a hydrothermal synthesis. BiFeO₃ ceramics were prepared with the powders by a conventional ceramic process. The BiFeO₃ ceramics with no impurity phase were prepared at the sintering temperature of 650–800 °C. The dense microstructure was observed in the BiFeO₃ ceramics sintered at a temperature of 700 °C and higher. BiFeO₃ ceramics show linear M–H curves in low H, which are antiferromagnetic behaviors. The dielectric dispersion was observed at the frequency range of 10 kHz to 1 MHz in the BiFeO₃ ceramic sintered at 700 °C or lower. The dielectric constant and loss of the BiFeO₃ ceramics sintered at 750 °C or higher were about 85 and 0.4 at 100 kHz, respectively.     

Process-tolerant pressureless-sintered silicon carbide ceramics with alumina-yttria-calcia-strontia

Process-tolerant SiC ceramics were prepared by pressureless sintering at 1850–1950 °C for 2 h in an argon atmosphere with a new quaternary additive (Al₂O₃-Y₂O₃-CaO-SrO). The SiC ceramics can be sintered to a > 94% theoretical density at 1800–1950 °C by pressureless sintering. Toughened microstructures consisting of relatively large platelet grains and small equiaxed grains were obtained when SiC ceramics were sintered at 1850–1950 °C. The presently fabricated SiC ceramics showed little variability of the microstructure and mechanical properties with sintering within the temperature range of 1850–1950 °C, demonstrating process-tolerant behavior. The thermal conductivity of the SiC ceramics increased with increasing sintering temperature from 1800 °C to 1900 °C due to decreases of the lattice oxygen content of the SiC grains and residual porosity. The flexural strength, fracture toughness, and thermal conductivity of the SiC ceramics sintered at 1850–1950 °C were in the ranges of 444–457 MPa, 4.9–5.0 MPa m^1/2, and 76–82 Wm^?1 K^?1, respectively.     

Densification and ablation behavior of ZrB2 ceramic with SiC and/or Fe additives fabricated at 1600 and 1800 °C

The effects of Fe and SiC additions on the densification, microstructure, and ablation properties of ZrB₂-based ceramics were investigated in this study. The sample powders were conventionally mixed by cemented carbide ball then sintered by spark plasma sintering. The ablation rates and behavior of the ceramics were investigated under an oxyacetylene torch environment at about 3000 °C. A sample with high relative density (96.3%), high flexural strength (415.6 MPa), and low linear ablation rate (−0.4 µm/s) was obtained via SPS at 1600 °C. Adding 4 vol% Fe was more beneficial to the density of ZrB₂ sintered at 1600 °C as compared to ZrB₂ sintered at 1800 °C. The ablation behavior and rates were similar among samples sintered at 1600 °C and 1800 °C.     

Influence of sintering conditions on piezoelectric properties of KNbO3 ceramics

A homogeneous KNbO₃ (KN) phase was formed in specimens that were sintered at 1020 °C and 1040 °C, without formation of the K₂O-deficient secondary phase, indicating that the amount of evaporation of K₂O during sintering was very small. However, the KN liquid phase was formed during sintering and assisted the densification of the KN ceramics. A dense microstructure was developed in the specimen sintered at 1020 °C for 6 h and abnormal grain growth occurred in this specimen. A similar microstructure was observed in the specimens sintered at 1040 °C for 1.0 h. The dielectric and piezoelectric properties of the KN ceramics were considerably influenced by the relative density. The KN ceramics sintered at 1020 °C for 6 h, which showed a large relative density that was 95% of the theoretical density, exhibited promising electrical properties: ɛ^T₃₃/ɛ_o of 540, d₃₃ of 109 pC/N, k_p of 0.29, and Q_m of 197.     

Fabrication and properties of Y2O3 transparent ceramic by sintering aid combinations

Transparent Y₂O₃ ceramics were fabricated by the solid-state reaction and vacuum sintering method using La₂O₃, ZrO₂ and Al₂O₃ as sintering aids. The microstructure of the Y₂O₃ ceramics sintered from 1550 °C to 1800 °C for 8 h were analyzed by SEM. The sintering process of the Y₂O₃ transparent ceramics was optimized. The results showed that when the samples were sintered at 1800 °C for 8 h under vacuum, the average grain sizes of the ceramics were about 3.5 µm. Furthermore, the transmittance of Y₂O₃ ceramic sintered at 1800 °C for 8 h was 82.1% at the wavelength around the 1100 nm (1 mm thickness), which was close to its theoretical value. Moreover, the refractive index of the Y₂O₃ transparent ceramic in the temperature range from 30 °C to 400 °C were measured by the spectroscopic ellipsometry method.     

Effect of sintering temperature on the microstructure and transparency of Nd,Y:CaF2 ceramics

1 at% Nd, 3 at% Y doped CaF₂ transparent ceramics were obtained by hot pressing at the sintering temperature varing from 500 to 800 °C under vacuum environment with co-precipitated CaF₂ nanopowders. Transmission electron microscopy (TEM) and X-ray diffraction (XRD) analysis showed that the obtained nanoparticles were single fluorite phase with grain size around 26 nm. Scanning electron microscopy (SEM) observations of the Nd, Y: CaF₂ ceramics indicated that the mean grain size of the ceramic sintered at 800 °C was about 748 nm. The influence of the temperature on the grain size, microstructure and optical transmittance was investigated. For the ceramic sintered at 800 °C, the transmittance was 85.49% at the wavelength of 1200 nm. The room temperature emission spectra of Nd: CaF₂ and Nd, Y: CaF₂ ceramics were measured and discussed.     

Low temperature fabrication of lead-free KNN-LS-BS ceramics via the combustion method

Lead-free piezoelectric 0.992(0.95K_0.5Na_0.5NbO₃–0.05LiSbO₃)–0.008BiScO₃; KNN-LS-BS ceramics were successfully prepared using the combustion method. The highest % perovskite phase was found in the sample calcined at 700 °C for 1 h. The structural phase of orthorhombic structure was also detected in this sample. For the sintered ceramics, a pure tetragonal perovskite phase was observed in the samples sintered between 1025 and 1100 °C. The microstructure of ceramics showed a square or rectangular shape and the average grain size increased with increasing of sintering temperature. The density of the ceramics increased with increasing of sintered temperature up to 1075 °C, were it reached 97.5% of theoretical density and then dropped in value when the sintered temperature further increased. The excellent electrical properties of ε_r at T_c=6600, tanδ at T_c=0.04, P_r (at 40 kV/cm)=19.4 μC/cm² and E_c (at 40 kV/cm)=24.1 kV/cm were obtained in the most dense ceramic. The results indicate that the KNN-LS-BS ceramics are promising lead-free piezoelectric materials.     

Excellent electrostrictive properties of low temperature sintered PZT ceramics with high concentration LiBiO2 sintering aid

The effect of LiBiO₂ (LBO) additive on the sintering of Pb_0.97La_0.03(Zr_0.53Ti_0.47)_0.9925O₃ (PLZT) ceramics was carefully investigated. 6.0 wt% LBO added PLZT powders could be fully densified to 98% relative density at a temperature as low as 950 °C. It is worthy to notice that there are distinct enhancements in piezoelectric and electrostrictive properties by increasing the soaking time from 2 h to 7 h, which could mainly originate from the improvement of crystallinity and grain size of PLZT ceramics. By controlling the soaking time and concentration of LBO addition, PLZT ceramics sintered at 950 °C could exhibit high curie temperature of 240 °C and very high S₁₁ of 0.22% under 3.0 kV/mm, which is even better than that of traditionally sintered PZT-5, PMN–PZT, and this is very promising for actuators designed in multilayer structure in high temperature environment.     

Pb(Zr0.95Ti0.05)O3 powders and porous ceramics prepared by one-step pyrolysis process using non-aqueous Pechini method

Using non-aqueous Pechini method, Pb(Zr_0.95Ti_0.05)O₃ powders were prepared at low temperature by one-step pyrolysis process. The polymeric gels and powders were characterized using a range of techniques, such as DTG, XRD, SEM, Raman spectroscopy, and laser particle size distribution. The perovskite phase was formed at about 350–400 °C and some oxocarbonate impurities can be detected in all samples after calcining at 400–850 °C by one-step pyrolysis process. Phase pure and porous Pb(Zr_0.95Ti_0.05)O₃ ceramics were obtained without pore formers from the powders by one-step pyrolysis process at 500 °C for 4 h. The relative densities were 87%, 91% and 94% for the ceramics sintered at 1100, 1150 and 1200 °C for 2 h, respectively. The porous ceramics sintered at 1200 °C for 2 h have homogeneously dispersed pores and fine-grain structures with an individual grain size of 0.7–2 μm.     

Preparation and characterization of novel bioactive dicalcium silicate ceramics

The beta- and gamma-dicalcium silicate (β- and γ-Ca₂SiO₄) ceramics were prepared by sintering β-Ca₂SiO₄ greens at 1100, 1300, and 1450 °C, respectively, after compacting with cold isostatic pressure. The phase transition from β- to γ-phase of polymorphic ceramics occurred at 1100–1300 °C. Bending strength and Vickers hardness of β-Ca₂SiO₄ ceramic sintered at 1100 °C were only 25.6 ± 3.8 MPa and 0.41 ± 0.05 GPa. In contrast, the mechanical properties of the γ-Ca₂SiO₄ were improved remarkably when the ceramics were sintered at 1450 °C, corresponding to bending strength, 97.1 ± 6.7 MPa; Vickers hardness, 4.34 ± 0.35 GPa, respectively. The ceramics were soaked in the simulated body fluid (SBF) for various periods were characterized by SEM, XRD, FTIR, and EDS analysis, and the results indicated that the carbonated hydroxyapatite (CHA) was formed on the surface of the ceramics within 3 days. In addition, cell attachment assay showed that the ceramics supported the mesenchymal stem cells adhesion and spreading, and the cells established close contacts with the ceramics after 1 day of culture. These findings indicate that the γ-Ca₂SiO₄ ceramic possesses good bioactivity, biocompatibility and mechanical properties, and might be a promising bone implant material.     

Ni4Nb2O9 ceramics prepared by the reaction-sintering process

Fabrication of Ni₄Nb₂O₉ ceramics via a reaction-sintering process was investigated. A mixture of raw materials was sintered into ceramics by bypassing calcination and subsequent pulverization stages. Ni₄Nb₂O₉ phase appeared at 1300 °C and increased with increasing soak time. Ni₄Nb₂O₉ content was found >96% in 1350 °C/2 h sintering pellets. A density of 5.71 g/cm³ was obtained for pellets sintered at 1350 °C for 2 h. This reaches 96.5% of the theoretical density. As the sintering temperature increased to 1350 °C, an abnormal grain growth occurred and grains >100 μm could be found. ?_r of 15.4–16.9 are found in pellets sintered at 1200–1300 °C. Q × f increased from 9380 GHz in pellets sintered at 1200 °C to 14,650 GHz in pellets sintered at 1250 °C.     

Fast re-oxidation kinetics and conduction pathway in Spark Plasma Sintered ferroelectric ceramics

The re-oxidation kinetics of BaTiO₃ ceramics sintered by Spark Plasma Sintering (SPS) was investigated using in-situ impedance spectroscopy. Thanks to the flexibility of the SPS process, the grain size of the dense ceramics was tuned from 0.5 μm to 10 μm. The re-oxidation kinetics are found to be very fast regardless of the grain size and a full re-oxidation of the ceramics are achieved after 20 h of exposure to an ambient environment at only 600 °C. The residual density of charge carriers is reduced when using finer starting powders. SPS ceramics made with micrometer size grains demonstrate a residual charge-carrier density that is one tenth that of ceramics made from 10 μm particles. Grain-boundary conduction is dominant through fine-grain SPS ceramics. This latter feature is similar to BaTiO₃ sintered using the conventional route with 10 μm size grain. Finally, the critical grain size for optimal dielectric permittivity is found to shift from 0.7 μm in standard ceramics to 1.5 μm in SPS ceramics.     

Spark plasma sintering of ultra-porous γ-Al2O3

Nanocrystalline gamma alumina (γ-Al₂O₃) powder with a crystallite size of ~10 nm was synthesized by oxidation of high purity aluminium plate in a humid atmosphere followed by annealing in air. Spark plasma sintering (SPS) at different sintering parameters (temperature, dwell time, heating rate, pressure) were studied for this highly porous γ-Al₂O₃ in correlation with the evolution in microstructure and density of the ceramics. SPS sintering cycles using different heating rates were carried out at 1050–1550 °C with dwell times of 3 min and 20 min under uniaxial pressure of 80 MPa. Alumina sintered at 1550 °C for 20 min reached 99% of the theoretical density and average grain size of 8.5 µm. Significant grain growth was observed in ceramics sintered at temperatures above 1250 °C.     

Effect of Li and Bi co-doping and sintering temperature on dielectric properties of PLZT 9/65/35 ceramics

In the present study, lead-lanthanum-zirconate-titanate (PLZT) ceramics were prepared by a solid-state mixed oxide method. Different amount of lithium carbonate and bismuth oxide (0.15 mol%, 0.45 mol% and 0.75 mol%), where the ratio of Li:Bi =1:1 by mole, was added to PLZT to investigate the effect of Li and Bi co-doping. The ceramic samples were sintered at the temperatures of 1000, 1050, 1100, 1150 and 1200 °C for 4 h. After that, all samples were subjected to phase identification, physical property determination (sintered density and microstructure) and dielectric property measurement. It was found that doping of 0.15 mol% Li and Bi resulted in maximum dielectric constant (ε_r =7819) when sintered at 1200 °C. Grain size of PLZT ceramics was dependent on sintering temperature and dielectric properties were affected by the chemical composition rather than the grain size of the ceramics. Therefore, co-doping of Li and Bi was useful as it could improve the dielectric properties of PLZT ceramics.     

Influence of the sintering conditions on the properties of 0.57PSN–0.43PT ceramics prepared from mechanochemically activated powder

The present work is a systematic study of the influence of the sintering conditions on the structural and electrical properties of 0.57Pb(Sc_1/2Nb_1/2)O₃–0.43PbTiO₃ ceramics prepared from mechanochemically activated powder. The ceramics were sintered at various temperatures and for a range of times. Three or even more contributions competed for influence on the functional properties of the ceramics, i.e., the density, the grain size and the phase composition. However, all these contributions combined in such a way that the best functional properties were obtained for the ceramics sintered at 1000 °C for 8 h.     

Effect of B2O3 and CuO additives on the sintering temperature and microwave dielectric properties of Ba(Zn1/3Nb2/3)O3 ceramics

The B₂O₃ added Ba(Zn_1/3Nb_2/3)O₃ (BBZN) ceramic was sintered at 900 °C. BaB₄O₇, BaB₂O₄, and BaNb₂O₆ second phases were found in the BBZN ceramic. Since BaB₄O₇ and BaB₂O₄ second phases have an eutectic temperature around 900 °C, they might exist as the liquid phase during sintering at 900 °C and assist the densification of the BZN ceramics. Microwave dielectric properties of dielectric constant (ɛ_r) = 32, Q × f = 3500 GHz, and temperature coefficient of resonance frequency (τ_f) = 20 ppm/°C were obtained for the BZN with 5.0 mol% B₂O₃ sintered at 900 °C for 2 h. The BBZN ceramics were not sintered below 900 °C and the microwave dielectric properties of the BBZN ceramics sintered at 900 °C were very low. However, when CuO was added, BBZN ceramic was well sintered even at 875 °C. The liquid phase related to the BaCu(B₂O₅) second phase could be responsible for the decrease of sintering temperature. Good microwave dielectric properties of ɛ_r = 36, Q × f = 19,000 GHz and τ_f = 21 ppm/°C can be obtained for CuO doped BBZN ceramics sintered at 875 °C for 2 h.     

Low sintering of X7R ceramics based on barium titanate with SiO2–B2O3–Li2O sintering additives in reducing atmosphere

Development of a low-temperature sintered dielectric material derived from barium titanate for X7R characterized dielectric ceramics application is discussed in this paper. By addition of SiO₂–B₂O₃–Li₂O sintering additives to commercial BaTiO₃ powder, more than 95% of the theoretical density was obtained at a sintering temperature of 950 °C in H₂/N₂ atmosphere. The influence of the composition and procedures on the microstructures, lattice parameters and properties of ceramics materials were systemically studied. After explaining the reason for lower isolated resistivity (IR) in the previous experiment, several methods are tried out to improve the IR properties, which have reached the application requirement level of 10¹² Ω cm. These ceramics sintered between 900 °C and 950 °C in H₂/N₂ atmosphere are promising candidates for fabrication of Cu electrode MLCCs.     

Effect of grain growth on the thermal conductivity of liquid-phase sintered silicon carbide ceramics

The effect of grain growth on the thermal conductivity of SiC ceramics sintered with 3 vol% equimolar Gd₂O₃-Y₂O₃ was investigated. During prolonged sintering at 2000 °C in an argon or nitrogen atmosphere, the β → α phase transformation, grain growth, and reduction in lattice oxygen content occurs in the ceramics. The effects of these parameters on the thermal conductivity of liquid-phase sintered SiC ceramics were investigated. The results suggest that (1) grain growth achieved by prolonged sintering at 2000 °C accompanies the decrease of lattice oxygen content and the occurrence of the β → α phase transformation; (2) the reduction of lattice oxygen content plays the most important role in enhancing the thermal conductivity; and (3) the thermal conductivity of the SiC ceramic was insensitive to the occurrence of the β → α phase transformation. The highest thermal conductivity obtained was 225 W(m K)⁻¹ after 12 h sintering at 2000 °C under an applied pressure of 40 MPa in argon.     

Characterisation of SnO2–CoO–MnO–Nb2O5 ceramics

Varistors based on SnO₂ have attracted increasing interest in recent years. However, the combined effect of CoO–MnO on SnO₂ ceramics is still unclear. In this study, the non-Ohmic behaviour of the 98.95 mol%SnO₂–0.5 mol%CoO–0.5 mol%MnO–0.05 mol%Nb₂O₅ system, the microstructures and the influence of sintering temperature were investigated. The samples were prepared by the mixed oxide route, and were sintered at temperatures in the range 1250–1450 °C. SEM observation and EDS analysis revealed that the ceramics have a two-phase microstructure comprising SnO₂ primary grains and a Mn, Co rich secondary phase of small particles. The sintered density of the samples increased with the increase in sintering temperature. The maximum non-linear coefficient (α = 10) was obtained at a sintering temperature of 1350 °C.     

Fabrication of porous fibrous alumina ceramics by direct coagulation casting combined with 3D printing

A novel forming method for preparing porous alumina ceramics using alumina fibers as raw materials by direct coagulation casting (DCC) combined with 3D printing was proposed. Porous fibrous alumina ceramics were fabricated through temperature induced coagulation of aqueous-based DCC process using sodium tripolyphosphate (STPP) as dispersant and adding K₂SO₄ as removable sintering additives. The sacrificial coated sand molds was fabricated by 3D printing technology, followed by the infiltration of silica sol solution for the subsequent suspension casting. Stable alumina suspension of 40 vol% solid loading was obtained by adding 2.0 wt% STPP and 40 wt% K₂SO₄. The controlled coagulation of the suspension could be realized after heating at 90 °C for about 35 min. The ceramic sample sintered at 1450 °C for 2 h showed the highest compressive strength of 24.33 MPa with porosity of 57.38%. All samples sintered at 1300–1450 °C had uniform pore size distributions with average pore size of 7.2 µm, which indicated the good structure stability when sintered at high temperature.