Residue strength,water absorption and pore size distributions of recycled aggregate concrete after exposure to elevated temperatures

In this paper, the effects of high temperature exposure of recycled aggregate concretes in terms of residual strengths, capillary water absorption capacity and pore size distribution are discussed. Two mineral admixtures, fly ash (FA) and ground granulated blast furnace (GGBS) were used in the experiment to partially replace ordinary Portland cement for concrete production. The water to cementitious materials ratio was maintained at 0.50 for all the concrete mixes. The replacement levels of natural aggregates by recycled aggregates were at 0%, 50% and 100%. The concretes were exposed separately to 300 °C, 500 °C and 800 °C, and the compressive and splitting tensile strength, capillary water coefficient, porosity and pore size distribution were determined before and after the exposure to the high temperatures. The results show that the concretes made with recycled aggregates suffered less deteriorations in mechanical and durability properties than the concrete made with natural aggregates after the high temperature exposures.     

Effects of heat treatment on oil palm shell coarse aggregates for high strength lightweight concrete

In this study, the effects of heat treatment on oil palm shell (OPS) coarse aggregates are evaluated for high strength lightweight concrete (HSLWC). OPS coarse aggregates are subjected to heat treatment at two temperature settings (60 and 150 °C) and duration of heat treatment (0.5 and 1 h). The reduction in density is found to be within the range of HSLWC when heat-treated OPS aggregates are added into the oil palm shell concrete (OPSC). The results reveal that workability of the OPSC increases with an increase in temperature and duration of heat treatment of the OPS aggregates. It is found that the maximum achievable 28-days and 90-days compressive strength is 49 and 52 MPa, respectively. Furthermore, the ultrasonic pulse velocity (UPV) is examined and the results showed that a good condition is achieved for the OPS HSLWC at the age of 3 days. The average modulus of elasticity (i.e. (E) value), is found to be 15.9 GPa for all mixes, which is higher than that reported in previous studies and is within the range of normal weight concrete. Hence, the findings of this study are of primary importance as they reveal that the selection of a suitable temperature and duration of heat treatment for OPS aggregates can be used as a new eco-friendly alternative method to enhance HSLWC.     

The role of 0–2 mm fine recycled concrete aggregate on the compressive and splitting tensile strengths of recycled concrete aggregate concrete

The aim of this study is to investigate the role of 0–2 mm fine aggregate on the compressive and splitting tensile strengths of recycled concrete aggregate (RCA) concrete with normal and high strengths. Normal coarse and fine aggregates were substituted with the same grading of RCAs in two normal and high strength concrete mixtures. In addition, to keep the same slump value for all mixes, additional water or superplasticizer were used in the RCA concretes. The compressive and splitting tensile strengths were measured at 3, 7 and 28 days. Test results show that coarse and fine RCAs, which were achieved from a parent concrete with 30 MPa compressive strength, have about 11.5 and 3.5 times higher water absorption than normal coarse and fine aggregates, respectively. The density of RCAs was about 20% less than normal aggregates, and, hence, the density of RCA concrete was about 8–13.5% less than normal aggregate concrete. The use of RCA instead of normal aggregates reduced the compressive and splitting tensile strengths in both normal and high strength concrete. The reduction in the splitting tensile strength was more pronounced than for the compressive strength. However, both strengths could be improved by incorporating silica fume and/or normal fine aggregates of 0–2 mm size in the RCA concrete mixture. The positive effect of the contribution of normal sand of 0–2 mm in RCA concrete is more pronounced in the compressive strength of a normal strength concrete and in the splitting tensile strength of high strength concrete. In addition, some equation predictions of the splitting tensile strength from compressive strength are recommended for both normal and RCA concretes.     

Effect of coarse aggregate blending on short-term mechanical properties of self compacting concrete

This investigation is mainly focused on finding the unit weight, compressive strength, modulus of elasticity (MOE) and splitting tensile strength (STS) of SCC mixes with different coarse aggregate blending (60:40 and 40:60) (20 mm and 10 mm) and coarse aggregate content (28% and 32%) and these properties were compared to a conventional concrete (CC). All SCC mixes had 35% replacement of cement with class F fly ash. The coarse aggregate blending did not affect the compressive strength of SCC mixes, but it affected the unit weight, MOE and STS of SCC mixes. A new parameter called coarse aggregate points (CAPs) has been introduced to study the effect of coarse aggregate blending in a particular coarse aggregate content on mechanical properties of SCC mixes. It is observed that for the given strength, SCC mixes with the same CAP value have shown similar mechanical properties. The measured MOE of all mixes were compared with ACI 363R and AASHTO LRFD/ACI 318 predicted equations. The measured STS of all mixes were compared with ACI 363R and CEB-FIP predicted equations.     

Effect of steel fiber on the mechanical properties of oil palm shell lightweight concrete

This paper reports the results of a study conducted to investigate the effect of low volume content of steel fiber on the slump, density, compressive strength under different curing conditions, splitting tensile strength, flexural strength and modulus of elasticity of a grade 35 oil palm shell (OPS) lightweight concrete mixture. The results indicate that an increase in steel fiber decreased the workability and increased the density. All the mechanical properties except the modulus of elasticity (E) improved significantly. The 28 day compressive strength of steel fiber OPS lightweight concrete in continuously moist curing was in the range of 41–45 MPa. The splitting tensile/compressive and the flexural/compressive strength ratio for plain OPS concrete are comparable with artificial lightweight aggregate. The (E) value measured in this study was about 15.5 GPa on average for all mixes, which is higher than previous studies and is in the range of normal weight concrete. Steel fiber can be used as an alternative material to reduce the sensitivity of OPS concrete in poor curing environments.     

Heat deformations of fly ash concrete

When dealing with concrete resistance to high temperatures it is important for design purposes to know the elastic parameters, such as the temperature–strain curves and the modulus of elasticity.Concretes containing a high volume of fly ash differ from conventional mixes in the cementitious phase. This results in a different behaviour under heating compared to plain Portland cement concretes. To find the elastic response of fly ash concrete four series of concrete mixtures were manufactured: one with cement only, another with 30% by mass partial replacement of cement by fly ash, and two with 30% and 40% by mass replacement of cement by ground fly ash. Tests were carried out on cylinders (150 × 300 mm). A high-calcium fly ash was used.The conditions were selected so that the applied level of stress corresponded to 25% or to 40% of the ultimate compressive strength of concrete, and a transient type of temperature regime was followed. Based on the experiments the critical temperature, the residual deformation and the modulus of elasticity were determined.The results indicate that concretes containing a high volume of fly ash are more sensitive to high temperatures, since they developed greater deformations. The fineness of the fly ash used also seems to influence the degree of deformation in an adverse way.     

Copper slag as sand replacement for high performance concrete

This paper reports on an experimental program to investigate the effect of using copper slag as a replacement of sand on the properties of high performance concrete (HPC). Eight concrete mixtures were prepared with different proportions of copper slag ranging from 0% (for the control mix) to 100%. Concrete mixes were evaluated for workability, density, compressive strength, tensile strength, flexural strength and durability. The results indicate that there is a slight increase in the HPC density of nearly 5% with the increase of copper slag content, whereas the workability increased rapidly with increases in copper slag percentage. Addition of up to 50% of copper slag as sand replacement yielded comparable strength with that of the control mix. However, further additions of copper slag caused reduction in the strength due to an increase of the free water content in the mix. Mixes with 80% and 100% copper slag replacement gave the lowest compressive strength value of approximately 80 MPa, which is almost 16% lower than the strength of the control mix. The results also demonstrated that the surface water absorption decreased as copper slag quantity increases up to 40% replacement; beyond that level of replacement, the absorption rate increases rapidly. Therefore, it is recommended that 40 wt% of copper slag can used as replacement of sand in order to obtain HPC with good strength and durability properties.     

Mechanical and durability properties of ternary concretes containing silica fume and low reactivity blast furnace slag

In this study, the effect of incorporation of silica fume in enhancing strength development rate and durability characteristics of binary concretes containing a low reactivity slag has been investigated. Binary concretes studied included mixes containing slag at cement replacement levels of 15%, 30% and 50% and mixes containing silica fume at cement replacement levels of 2.5%, 5%, 7.5% and 10%. Ternary concretes included combinations of silica fume and slag at various cement replacement levels. The w/b ratio and total cementitious materials content were kept constant for all mixes at 0.38 and 420 kg/m³ respectively. Concrete mixes were evaluated for compressive strength, electrical resistance, chloride permeability (ASTM C1202 RCPT test) and chloride migration (AASHTO TP64 RCMT test), at various ages up to 180 days.The results show that simultaneous use of silica fume has only a moderate effect in improving the slow rate of strength gain of binary mixes containing low reactivity slag. However it improves their durability considerably. Using appropriate combination of low reactivity slag and silica fume, it is possible to obtain ternary mixes with 28 day strength comparable to the control mix and improve durability particularly in the long term. Ternary mixes also have the added advantage of reduced water demand.     

Lightweight geopolymer concrete containing aggregate from recycle lightweight block

In this research, the properties of lightweight geopolymer concrete containing aggregate from recycle lightweight block were studied. The recycle block was crushed and classified as fine, medium and coarse aggregates. The compressive strength and density with various liquid alkaline/ash ratios, sodium silicate/NaOH ratios, NaOH concentrations, aggregate/ash ratios and curing temperatures were tested. In addition, porosity, water absorption, and modulus of elasticity were determined. Results showed that the lightweight geopolymer blocks with satisfactory strength and density could be made. The 28-day compressive strength of 1.0–16.0 MPa, density of 860–1400 kg/m³, water absorption of 10–31% and porosity of 12–34%, and modulus of elasticity of 2.9–9.9 GPa were obtained. It can be used as lightweight geopolymer concrete for wall and partition.     

Influence of field recycled coarse aggregate on properties of concrete

This paper investigates the influence of different amounts of recycled coarse aggregates obtained from a demolished RCC culvert 15 years old on the properties of recycled aggregate concrete (RAC). A new term called “coarse aggregate replacement ratio (CRR)” is introduced and is defined as the ratio of weight of recycled coarse aggregate to the total weight of coarse aggregate in a concrete mix. To analyze the behaviour of concrete in both the fresh and hardened state, a coarse aggregate replacement ratio of 0, 0.25, 0.50 and 1.0 are adopted in the concrete mixes. The properties namely compressive and indirect tensile strengths, modulus of elasticity, water absorption, volume of voids, density of hardened concrete and depth of chloride penetration are studied. From the experimental results it is observed that the concrete cured in air after 7 days of wet curing shows better strength than concrete cured completely under water for 28 days for all coarse aggregate replacement ratios. The volume of voids and water absorption of recycled aggregate concrete are 2.61 and 1.82% higher than those of normal concrete due to the high absorption capacity of old mortar adhered to recycled aggregates. The relationships among compressive strength, tensile strengths and modulus of elasticity are developed and verified with the models reported in the literature for both normal and recycled aggregate concrete. In addition, the non-destructive testing parameters such as rebound number and UPV (Ultrasonic pulse velocity) are reported. The study demonstrates the potential use of field recycled coarse aggregates (RCA) in concrete.     

Behaviour of concrete-filled steel tubular columns incorporating fly ash

The subject of this work is to investigate the effect of fly ash on the strength of concrete filled steel tubular columns from 28 to 365 days. A contrast study was carried out on concrete filled steel tubular columns incorporating 10–40 wt% fly ash, and for control Portland cement concrete filled steel tubular columns. The effect of pre-coating the inner surface of steel tubes with a thin layer of fly ash was also studied. Assessments of the concrete mixes were based on the compressive strength and the bond strength. The results show that a lower replacement with fly ash can improve both bond strength and compressive strength, while a higher replacement with fly ash requires a relatively longer time to achieve similar beneficial effects. Pre-coating the inner surface of steel tubes with a thin layer of fly ash can notably improve the bond strength. The microstructure of the interface between concrete and steel tube was also studied by using scanning electron microscopy analyzer.     

Flexural toughness characteristics of steel–polypropylene hybrid fibre-reinforced oil palm shell concrete

Hybridization of steel–polypropylene leads to improvements of both the mechanical and ductility characteristics of concrete. In this investigation, the effect of steel, polypropylene (PP) and steel-PP hybrid fibres on the compressive strength, tensile strength, flexural toughness and ductility of oil palm shell fibre reinforced concrete (OPSFRC) was studied. The comparison on the above said properties between the specimens prepared with crushed and uncrushed oil palm shell (OPS) as lightweight coarse aggregate was also carried out. The experimental results showed that the highest compressive strength of about 50 MPa was produced by the mix with 0.9% steel and 0.1% PP hybrid fibres. The highest increments in the splitting tensile and the flexural strengths of the OPSFRC were found up to 83% and 34%, respectively. However, the mixes with 1% PP fibres produced negative effects on both the compressive and tensile strengths. The results on the toughness indices showed that the OPSC possess no post-cracking flexural toughness. Though, the flexural deflection and toughness of the OPSC was significantly enhanced by the addition of fibres; the dominance of the steel fibre on the first crack flexural deflection and toughness of OPSFRC was evident. The mixes with 0.9% steel and 0.1% PP hybrid fibres reported the highest improvement in toughness index and residual strength factor.     

Resistance of high-strength concrete to projectile impact

This paper presents the results of an experimental study on the impact resistance of concrete with compressive strengths of 45–235 MPa when subjected to impact by 12.6 mm ogive-nosed projectile at velocities ranging from ∼620 to 700 m/s. The results indicate that the penetration depth and crater diameter in target specimens exhibit an overall reduction with an increase in the compressive strength of the concrete. However, the trend is not linear. Further increase in the compressive strength requires a reduction in the water-to-cementitious material ratio and the elimination of coarse aggregates. However, doing these does not result in reduction of the penetration depth and crater diameter. The presence of coarse granite aggregates appears to be beneficial in terms of reducing penetration depth, crater diameter, and crack propagation, thus contributing to impact resistance. Incorporation of steel fibers in the concrete reduced the crater diameter and crack propagation, but did not have a significant effect on penetration depth. An increase in the curing temperature from 30°C to 250°C did not alter the impact resistance of the concrete significantly. Based on the present findings and cost consideration, high-strength fiber-reinforced concrete with a compressive strength of ∼100 MPa appears to be most efficient in protection against projectile impact.     

Mechanical performance of low cement reactive powder concrete (LCRPC)

The possibility of producing a reactive powder concrete (RPC) with low cement content was aimed in the scope of this study. Cement was replaced with class-C fly ash (FA) up to 60% for this purpose. Three different curing conditions (standard water curing, autoclave curing and steam curing) were applied to specimens. Two series of RPC composites were prepared with bauxite and granite aggregates. Mechanical properties such as compressive strength, splitting tensile strength, flexural strength and fracture energy of composites were investigated. Test results showed that, compressive strength of 200 MPa can be reached with low cement by using high-volume fly ash. Thermally treated specimens showed compressive strength beyond 250 MPa and high volume fly ash RPC have superior performance. Furthermore, compressive strength values reached up to 400 MPa with external pressure application during setting and hardening stages.     

Mechanical performance of low cement reactive powder concrete (LCRPC)

The possibility of producing a reactive powder concrete (RPC) with low cement content was aimed in the scope of this study. Cement was replaced with class-C fly ash (FA) up to 60% for this purpose. Three different curing conditions (standard water curing, autoclave curing and steam curing) were applied to specimens. Two series of RPC composites were prepared with bauxite and granite aggregates. Mechanical properties such as compressive strength, splitting tensile strength, flexural strength and fracture energy of composites were investigated. Test results showed that, compressive strength of 200 MPa can be reached with low cement by using high-volume fly ash. Thermally treated specimens showed compressive strength beyond 250 MPa and high volume fly ash RPC have superior performance. Furthermore, compressive strength values reached up to 400 MPa with external pressure application during setting and hardening stages.     

Effect of fire exposure on cracking,spalling and residual strength of fly ash geopolymer concrete

Fly ash based geopolymer is an emerging alternative binder to cement for making concrete. The cracking, spalling and residual strength behaviours of geopolymer concrete were studied in order to understand its fire endurance, which is essential for its use as a building material. Fly ash based geopolymer and ordinary portland cement (OPC) concrete cylinder specimens were exposed to fires at different temperatures up to 1000 °C, with a heating rate of that given in the International Standards Organization (ISO) 834 standard. Compressive strength of the concretes varied in the range of 39–58 MPa. After the fire exposures, the geopolymer concrete specimens were found to suffer less damage in terms of cracking than the OPC concrete specimens. The OPC concrete cylinders suffered severe spalling for 800 and 1000 °C exposures, while there was no spalling in the geopolymer concrete specimens. The geopolymer concrete specimens generally retained higher strength than the OPC concrete specimens. The Scanning Electron Microscope (SEM) images of geopolymer concrete showed continued densification of the microstructure with the increase of fire temperature. The strength loss in the geopolymer concrete specimens was mainly because of the difference between the thermal expansions of geopolymer matrix and the aggregates.     

Effect of specimen size and shape on compressive strength of concrete containing fly ash: Application of genetic programming for design

The use of fly ash as a mineral admixture in the manufacture of concrete has received considerable attention in recent years. For this reason, several experimental studies are carried out by using fly ash at different proportions replacement of cement in concrete. In the present study, the models are developed in genetic programming for predicting the compressive strength values of cube (100 and 150 mm) and cylinder (100 × 200 and 150 × 300 mm) concrete containing fly ash at different proportions. The experimental data of different mixtures are obtained by searching 36 different literatures to predict these models. In the set of the models, the age of specimen, cement, water, sand, aggregate, superplasticizers, fly ash and CaO are entered as input parameters, while the compressive strength values of concrete containing fly ash are used as output parameter. The training, testing and validation set results of the explicit formulations obtained by the genetic programming models show that artificial intelligent methods have strong potential and can be applied for the prediction of the compressive strength of concrete containing fly ash with different specimen size and shape.     

Compressive strength and drying shrinkage of fly ash-bottom ash-silica fume multi-blended cement mortars

This paper studies the physical properties, compressive strength and drying shrinkage of multi-blended cement under different curing methods. Fly ash, ground bottom ash and undensified silica fume were used to replace part of cement up to 50% by weight. Specimens were cured in air at ambient temperature, water at 25, 40 and 60 °C, sealed with plastic sheeting for 28 days. The results show that absorption and volume of permeable pore space (voids) of blended cement mortars at 28 day under all curing methods tend to increase with increasing silica fume replacement. The compressive strength of blended cement with fly ash and bottom ash was lower than that of Portland cement control at all curing condition while blended cement with silica fume shows higher compressive strength. In addition, the compressive strength of specimens cured with water increased with increasing curing temperature. The drying shrinkage of all blended cement mortar cured in air was lower than that of Portland cement control while the drying shrinkage of blended cement mortar containing silica fume, cured with plastic sealed and water at 25 °C was higher than Portland cement control due to pore refinement and high autogenous shrinkage. However, the drying shrinkage of blended cement mortar containing SF cured with water at 60 °C was lower than that of Portland cement control due to lower autogenous shrinkage and the reduced microporosity of C–S–H.     

Compressive strength and chloride resistance of self-compacting concrete containing high level fly ash and silica fume

The influence of high-calcium fly ash and silica fume as a binary and ternary blended cement on compressive strength and chloride resistance of self-compacting concrete (SCC) were investigated in this study. High-calcium fly ash (40–70%) and silica fume (0–10%) were used to replace part of cement at 50, 60 and 70 wt.%. Compressive strength, density, volume of permeable pore space (voids) and water absorption of SCC were investigated. The total charge passed in coulombs was assessed in order to determine chloride resistance of SCC. The results show that binary blended cement with high level fly ash generally reduced the compressive strength of SCC at all test ages (3, 7, 28 and 90 days). However, ternary blended cement with fly ash and silica fume gained higher compressive strength after 7 days when compared to binary blended fly ash cement at the same replacement level. The compressive strength more than 60 MPa (high strength concrete) can be obtained when using high-calcium fly ash and silica fume as ternary blended cement. Fly ash decreased the charge passed of SCC and tends to decrease with increasing fly ash content, although the volume of permeable pore space (voids) and water absorption of SCC were increased. In addition when compared to binary blended cement at the same replacement level, the charge passed of SCC that containing ternary blended cement was lower than binary blended cement with fly ash only. This indicated that fly ash and silica fume can improve chloride resistance of SCC at high volume content of Portland cement replacement.     

An experimental study on optimum usage of GGBS for the compressive strength of concrete

This paper presents a laboratory investigation on optimum level of ground granulated blast-furnace slag (GGBS) on the compressive strength of concrete. GGBS was added according to the partial replacement method in all mixtures. A total of 32 mixtures were prepared in four groups according to their binder content. Eight mixes were prepared as control mixtures with 175, 210, 245 and 280 kg/m³ cement content in order to calculate the Bolomey and Féret coefficients (K_B, K_F). For each group 175, 210, 245 and 280 kg/m³ dosages were determined as initial dosages, which were obtained by removing 30 percent of the cement content of control concretes with 250, 300, 350, and 400 kg/m³ dosages. Test concretes were obtained by adding GGBS to concretes in an amount equivalent to approximately 0%, 15%, 30%, 50%, 70%, 90% and 110% of cement contents of control concretes with 250, 300, 350 and 400 kg/m³ dosages. All specimens were moist cured for 7, 14, 28, 63, 119, 180 and 365 days before compressive strength testing.The test results proved that the compressive strength of concrete mixtures containing GGBS increases as the amount of GGBS increase. After an optimum point, at around 55% of the total binder content, the addition of GGBS does not improve the compressive strength. This can be explained by the presence of unreacted GGBS, acting as a filler material in the paste.