共查询到17条相似文献,搜索用时 500 毫秒
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大冶特钢公司应用电极涂层的工艺方法,使碳或硅,锰成分偏低的电有材料在电渣重熔过程中减少这些元素的烧损,甚至提高含量,从而生产出成分完全合格的电渣重熔钢。应用于1Cr12Ni2W1Mo1V耐热钢生产取得了良好的结果。 相似文献
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根据1Mn18Cr18N钢特点,通过精心制备电极及控制电渣重熔过程,成功生产了重达28.4 t的护环电渣锭。电渣锭表面质量优良,底部成型良好,顶部补缩密实平整。 相似文献
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《特种铸造及有色合金》2015,(5)
针对电渣重熔生产过程的高能耗问题,在传统电渣重熔系统的基础上,提出了振动电极电渣重熔方法以提高熔化效率。并以振动电极电渣重熔方法的试验数据为基础,建立了基于数据驱动的样条变换非线性偏最小二乘回归数学模型。通过Matlab仿真和试验结果分析,与无振动情况相比,该方法能有效地提高熔化效率,同时验证了该模型的有效性。 相似文献
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电渣重熔辊坯用钢点状偏析形成过程及其过程控制 总被引:1,自引:0,他引:1
MC5、MC6高碳高铬钢电渣重熔辊坯探伤结果出现点状偏析不合。通过对过程操作及检验数据进行分析,认为主要原因在于金属电极状态和电极熔化过程控制不稳定。 相似文献
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<正> 非金属夹杂物影响Fe-Cr-Al电热合金的使用寿命,KANTHALA-1合金在1200℃下使用寿命为300h,其夹杂物金相评级为1.5;国产0Cr25A15合金在相同温度下使用只达180h,夹杂物金相评级为3.5级。电渣重熔0Cr25A15合金过程中非金属夹杂物的变化规律与许多因素有关,本试验在电制度不变的条件下着重研究渣制度和添加剂的影响,从而寻求降低合金中非金属夹杂物和提高使用寿命的途径。 试验采用100kg三相有衬电渣炉和单相电渣重熔炉双联冶炼工艺,主要工作在单相电渣炉上进行,结晶器内径为110—130mm,锭重20kg。 在锻材中部取样做化学分析和非金属夹杂物金相鉴定。再把锻材加工成直径0.8长340mm 相似文献
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《中国铸造》2015,(4)
The vibrating electrode method was proposed in the electro-slag remelting(ESR) process in this paper,and the effect of vibrating electrode on the solidification structure of ingot was studied.A transient threedimensional(3D) coupled mathematical model was established to simulate the electromagnetic phenomenon,fluid flow as well as pool shape in the ESR process with the vibrating electrode.The finite element volume method is developed to solve the electromagnetic field using ANSYS mechanical APDL software.Moreover,the electromagnetic force and Joule heating are interpolated as the source term of the momentum and energy equations.The multi-physical fields have been investigated and compared between the traditional electrode and the vibrating electrode in the ESR process.The results show that the drop process of metal droplets with the traditional electrode is scattered randomly.However,the drop process of metal droplets with the vibrating electrode is periodic.The highest temperature of slag layer with the vibrating electrode is higher than that with the traditional electrode,which can increase the melting rate due to the enhanced heat transfer in the vicinity of the electrode tip.The results also show that when the amplitude and frequency of the vibrating electrode increase,the cycle of drop process of metal droplets decreases significantly. 相似文献
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In the electroslag remelting process, the electrode molten state is a critical factor determining the ingot quality, while the electrode immersion depth and melting rate are key factors for the stability of the electroslag re-melting process. Studies were carried out to investigate the microscopic and macroscopic effects of electrode immersion depth and melting rate on the potential distribution and heat density in the slag bath, and on the depth and shape of the molten bath. Based on the finite element method and the numerical solution method, the effect of the electrode immersion depth on the slag bath heat density was researched; the relationship between the electrode immersion depth and the slag resistance was obtained; and the unsteady-state model of the solidification process of the re-melting ingot was solved using the finite difference method. The mathematical model and physical model of the electrode melting process were established and solved; and the corresponding curves between the electrode molten-state and slag-bath physical parameters were obtained. The experimental results verified the simulated results studied in this paper. 相似文献
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通过大量数据的统计及回归分析,探讨了20G,15CrMoG,12Cr1MoVG高压锅炉管用钢电渣重熔前后化学成分的变化规律,并由此推导出20G,15CrMoG,12Cr1MoVG高压锅炉管用钢电渣重熔前后元素含量变化的近似计算公式。用该近似计算公式可确定自耗电极元素含量的控制范围。 相似文献