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ZHU Miao-yong WANG Jun ZHANG Ying 《钢铁研究学报(英文版)》2005,12(6):14-19
SymbolList Ab,An———Surfaceareaofbroadfaceandnarrowfaceof moldrespectively,m2;Cp———Effectiveheatcapacity,J·kg-1·K-1;Cp,s———Heatcapacityofsolidphase,J·kg-1·K-1;Cp,l———Heatcapacityofliquidphase,J·kg-1·K-1;Cw———Waterheatcapacity,J·kg-1· 相似文献
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连铸结晶器电磁搅拌对夹杂物的影响 总被引:6,自引:0,他引:6
在连铸过程中 ,夹杂物对钢的质量有着重要影响。本文分析了结晶器电磁搅拌对夹杂物的作用机理 ,简要叙述了结晶器电磁搅拌对铸坯内夹杂物含量、大小、分布及其形态的影响 相似文献
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电磁场对改善钢材质量的作用 总被引:4,自引:3,他引:4
研究了电磁制动技术对结晶器内钢液流动及夹杂物迁移行为的作用,以及电磁搅拌和电磁超声波对钢材料凝固组织的影响。研究结果表明,在恒稳电磁场作用下,钢液内形成的与钢液流动相反的电磁力可有效地控制钢液流动、稳定液面波动,有利于夹杂物的去除;在电磁搅拌和电磁超声波的作用下,金属的凝固组织得到细化,等轴晶比率明显提高。计算了磁场对奥氏体/铁素体及铁素体/奥氏体平衡边界的影响,磁场对相图的奥氏体/铁素体界限产生很大影响,使其向高成分或高温度区域移动;随成分不同,磁场每增加1T,钢的Ae3温度升高2~3℃。研究了电场奥氏体化对中碳合金钢40MnMoV性能的影响,与常规工艺处理样品相比,电场奥氏体化可使其硬度值升高,且冲击性能和拉伸性能的指标都有所提高。 相似文献
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According to the principle of electromagnetism and hydrodynamics, a mathematical model of flow field for metallic fluid acted by electromagnetic and centrifugal forces was established. The calculation results showed that the relative velocity between metallic fluid layers rises and the absolute rotational velocity of metallic fluid falls with the increase of magnetic induction intensity. The increase of centrifugal revolution hardly affects the relative velocity between metallic fluid layers, but can enhance the absolute rotational velocity of metallic fluid. 相似文献
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软接触结晶器电磁连铸可以改善铸坯的表面质量,但其电磁场对拉坯阻力的影响以及拉坯阻力与铸坯表面质量间的关系仍值得研究。笔者设计并制作了悬臂梁应变仪,在小型连铸机上测定了软接触结晶器电磁连铸过程中结晶器内的拉坯阻力,并对连铸坯的表面质量进行了分析。结果表明:①在本实验条件下,随着拉坯速度的提高,无论有、无保护渣或连续的高频电磁场,拉坯阻力均增加,铸坯表面质量下降;②施加保护渣或连续的高频电磁场都能显著降低拉坯阻力,而且拉坯速度越大,拉坯阻力下降的幅度越大;③随着磁场强度的增加,拉坯阻力减小,铸坯表面质量提高。但当磁场强度达到一定程度时,拉坯阻力开始增大,相应的铸坯表面质量下降。这表明,铸坯表面质量与拉坯阻力直接相关。 相似文献
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Asaneffectivetechnique ,soft contactelectro magneticcontinuouscastingtechnologyisrecentlyintroducedinthecontinuouscastingprocesstocon troltheinitialsolidificationandimprovethequalityofbillet[1,2 ] .Thehighfrequencyelectromagneticfieldisusedmainlytoconfinet… 相似文献
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The quality of the steel (degree of cleanness in the finished material) can be influenced to a great extent by the flow conditions in the continuous casting tundish and the resulting conditions for the separation of non‐metallic inclusions. Whereas in the literature a lot of numerical simulations about the flow patterns of regular casting tundishes have been published, the effects of disturbances like the absence of a strand or the progressive wear of the flow control devices in the tundish on the flow behaviour will be investigated here. It will be shown that the absence of single strands exerts much less influence on the total flow behaviour in the tundish than variances of the flow control devices. 相似文献
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《钢铁研究学报(英文版)》2016,(5):422-427
A new electromagnetic stirring technique that is driven by hydrodynamic forces was presented. This technique offers the following advantages. First,the stirrer can be immersed in the liquid metal,thereby significantly increasing the penetration depth of the electromagnetic forces and significantly improving the stirring efficiency; thus,this technique is particularly suitable for large-scale liquid metal. Second,under certain conditions,this technique can overcome difficulties that are encountered with traditional stirrers,such as accessing regions that are difficult to reach in working spaces with complex or narrow shapes. This stirrer also has a simpler structure than a traditional stirrer; thus,the design can be easily modified,and no external power supply is required. An experimental prototype was also presented for controlling the fluid flow rate,thereby controlling the electromagnetic force and velocity field of the driven liquid metal. The velocity distribution in a liquid Ga In Sn alloy under fluid-driven electromagnetic stirring was quantitatively measured using ultrasonic Doppler velocimetry( UDV). The primary results show that a remarkable velocity field has been achieved and that fluid-driven electromagnetic stirring is an effective means of stirring liquid metal. Finally,the potential applications of this technique in industry,along with key challenges,were discussed. 相似文献
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电磁搅拌结晶器钢液流场和温度场模拟仿真 总被引:1,自引:0,他引:1
建立了360 mm×450 mm方坯连铸结晶器电磁搅拌作用下结晶器内钢液流场和温度场的三维数学模型,并应用模型分析了结晶器内钢液流场、温度场的分布特征。结果表明,采用电磁搅拌后,从浸入式水口流出的钢水在电磁搅拌的有效区由垂直向下转变为水平旋转,形成旋转流动的主流区,且在主流区上方的钢水形成由中心向下和由凝固面一侧向上的环流,在主流区下方的钢水形成由凝固面一侧向下和由中心向上的环流。同时,钢水在电磁搅拌作用下流动方向由垂直向下变为水平旋转,使从浸入式水口流出的过热钢水的侵入深度变浅,轴向温度迅速降低,而径向温度升高,凝固前沿的温度梯度增大,有利于传热和促进凝固坯壳的均匀生长。 相似文献
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Thin slab casting forms the most important development in continuous casting of the past two decades. Within a short period of time the technology developed into a serious alternative for conventional slab casting, both with respect to productivity and product quality. Corus implemented the technology in its Direct Sheet Plant (DSP) enabling the production of thin‐gauged coils. The development of thin slab casting technology has not come to an end yet. Further increase in productivity can be expected still respecting high quality standards. The control of the mould fluid flow is one of the key technologies for thin slab casting. Here not only the (complex) design of the submerged entry nozzle is important. A strong interaction exists with the shaping of the funnel mould and the layout of the electromagnetic brake (EMBR). Modern physical and numerical modelling techniques enable a detailed design study of all aspects of the process. This resulted in a new design of the EMBR for the DSP thin slab caster, based on a multi‐pole approach. One pole is controlling the symmetry of the flow, where another two poles control the speed of the liquid steel in the meniscus area. By using this technology the operational window can be enlarged significantly without deterioration of the situation in the mould. 相似文献
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本文对钢轧事业部2*连铸机安装的电磁搅拌结晶器在生产品种钢使用过程中出现的故障原因进行分析并提出了改进措施及对策,通过改进降低了电磁搅拌器在品种钢生产过程中的设备故障率,为生产稳顺提供设备保障。 相似文献
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针对大方坯连铸机投产初期重轨钢连铸电磁搅拌冶金效果不明显的问题,开展了优化重轨钢连铸结晶器电磁搅拌工艺参数的现场试验,对比研究了电磁搅拌电流强度对重轨钢铸坯中心疏松、中心偏析、等轴晶率等内部质量的影响,制定了满足攀钢重轨钢连铸工艺要求的电磁搅拌工艺制度.生产应用表明,重轨钢连铸坯内部质量明显提高,铸坯中心区等轴晶率由18.8%增至36.2%,中心疏松≤1.5级,中心偏析≤1.0级,中心缩孔≤1.0级,中心碳偏析指数≤1.05,连铸坯轧成重轨的内部质量和力学性能能够满足350 km/h高速铁路用钢轨的要求. 相似文献