Influence of filler size on impact properties for polypropylene (PP)/elastomer/filler ternary composites was investigated. Calcium carbonate (CaCO3) particles with a diameter in the range from 120 to 1200 nm were used as a filler and polystyrene-block-poly(ethylene-butene)-block-polystyrene triblock copolymer (SEBS) was used as an elastomer. In the PP/SEBS/CaCO3 ternary composite, CaCO3 particles and SEBS particles were dispersed in the PP matrix separately. In the case that SEBS elastomer volume fraction was below 0.12, the impact strength improved gradually with a decrease of CaCO3 mean diameter from 1200 to 160 nm. In the case that SEBS volume fraction was above 0.17, the impact strength improved significantly by the incorporation of CaCO3 particles with a mean diameter in the range from 120 to 900 nm. However, the impact strength hardly improved by the incorporation of CaCO3 particles with a mean diameter of 1200 nm. 相似文献
Polypropylene (PP) compositions containing CaCO3 filler, EPDM (ethylene-propylene-ethylidenenorbornene) elastomer, and a non-reactive surfactant were investigated in the mixing chamber of a plastograph. Rheological properties were determined from the registered torque (M) vs. time and temperature (T) vs. time curves, while tensile characteristics of the blends were measured on compression molded plates. The homogenization process can be followed with the aid of 1 n M vs. 1/T diagrams. In the first few minutes of the mixing, beside homogenization, a significant breaking down of the elastomer takes place, and the size of the particles attains an equilibrium value. Dispersion time increases with increasing amount of EPDM and surface active-agent. Morphological investigations indicate the presence of a continuous PP phase containing dispersed CaCO3 and elastomer particles. The rheological and tensile characteristics are seemingly determined by the total amount of additives, which imply that the elastomer and the filler has the same effect on the properties of the composite. Separation of the effects proved, however, that the effect of the two components are dissimilar, the filler exerts a larger influence on the investigated properties. 相似文献
Generally, recycled polymer blends exhibit solid dispersion‐like morphology with poor mechanical properties. The aim of this work was to enhance the mechanical properties of a HDPE/PS (75/25) blend, in particular the stiffness and the impact strength. In order to improve the stiffness, CaCO3 filler was incorporated. It was shown that PS and CaCO3 were separately dispersed with poor adhesion to the HDPE matrix. The incorporation of CaCO3 significantly enhanced the stiffness but lowers the impact resistance. Elastomer copolymers were incorporated in order to compensate for the embrittlement caused by the CaCO3 filler. Depending on their chemical structure, either grafted with a reactive function or ungrafted, the elastomers acted differently at the interfaces of the HDPE/PS/CaCO3 system. SEBS acts exclusively at the HDPE‐PS interface whereas SEBSgMA acts at both the HDPE‐PS and the HDPE‐CaCO3 interface. The SEBSgMA elastomer lowered the stiffening effect caused by CaCO3 and provided an insufficient increase in impact properties. One the other hand, SEBS, which concentrates its action at the HDPE‐PS interface, retained much of the stiffening effect of CaCO3 and provided a greater improvement in impact properties than SEBSgMA. In the recycled HDPE/PS (75/25) blend, the incorporation of 20 vol% CaCO3 and 4 vol% SEBS led to an increase in both impact strength (from 39 to 70 kJ/m2) and in stiffness (from 1335 to 1560 MPa). So, encouraging results were obtained, enabling us to predict a promising future for this approach to the recycling of commingled plastics. 相似文献
Polypropylene (PP) was blended with ethylene–propylene–diene terpolymer (EPDM) and calcium carbonate nanoparticles (nano-CaCO3), where all the components were in different initial mixing states, i.e., all in solid (solid blending composite), nano-CaCO3 and EPDM first forming solid master batch, then being mixed with solid PP (master batch blend composite) and all in melt (melt blending composite). The phase morphology, especially the distribution of nano-CaCO3, and mechanical properties of the resultant composites and their dependence on the initial mixing states of the components were studied systematically. Morphological observation revealed that essentially different from the respectively dispersed morphology of nano-CaCO3 particles and EPDM phase in the PP matrix in the solid blending composite, abundant well-dispersed nano-CaCO3 particles concentrating around EPDM phase in the melt blending composite. Due to the cavitation initiated by the debonding and the fibrillation present at interface as a result of well-dispersed nano-CaCO3 particles, its impact strength was pronouncedly enhanced, increasing 280 % compared to PP/EPDM composite. Our work paves the way to obtain high-performance PP composites. 相似文献
As a part of long-term project aimed at super polyolefin blends, in this work, we report the toughness and phase morphology of polypropylene (PP)/EPDM/SiO2 ternary composites. Two processing methods were employed to prepare PP/elastomer/filler ternary composites. One was called one-step processing method, in which the elastomer and the filler directly melt blended with PP matrix. Another one was called two-step processing method, in which the elastomer and the filler were mixed first, and then melt blended with pure PP. Two kinds of PP (grafted without or with maleic anhydride (PP-g-MA)) and SiO2 (treated with or without coupling agent) were used to control the interfacial interaction among the components. The dependence of the phase morphology on interfacial interaction and processing method was investigated. It was found that the formation of filler-network structure could be a key for a simultaneous enhancement of toughness and modulus of PP and its formation seemed to be dependent on the work of adhesion (WAB) and processing method. As the WAB of PP/EPDM interface was much lower than that of PP/SiO2 and EPDM/SiO2, and the two-step processing method was used, the formation of filler-network structure was favorable. In this case, a super toughened PP ternary composite with the Izod impact strength 2-3 times higher than PP/EPDM binary blend and 15-20 times higher than pure PP could be achieved. 相似文献
Plastic foams with nano/micro‐scale cellular structures were prepared from poly(propylene)/thermoplastic polystyrene elastomer (PP/TPS) systems, specifically the copolymer blends PP/hydrogenated polystyrene‐block‐polybutadiene‐block‐polystyrene rubber and PP/hydrogenated polystyrene‐block‐polyisoprene‐block‐polystyrene. These PP/TPS systems have the unique characteristic that the elastomer domain can be highly dispersed and oriented in the machine direction by changing the draw‐down ratio in the extrusion process. A temperature‐quench batch physical foaming method was used to foam these two systems with CO2. The cell size and location were highly controlled in the dispersed elastomer domains by exploiting the differences in CO2 solubility, diffusivity, and viscoelasticity between the elastomer domains and the PP matrix. The average cell diameter of the PP/TPS blend foams was controlled to be 200–400 nm on the finest level by manipulating the PP/rubber ratio, the draw‐down ratio of extrusion and the foaming temperature. Furthermore, the cellular structure could be highly oriented in one direction by using the highly‐oriented elastomer domains in the polymer blend morphology as a template for foaming.