影响环氧防锈底漆附着力因素探讨

涂层附着力尤其是湿附着力对涂层的防腐蚀性能影响明显,本文讨论了涂膜固化程度、颜基比等对环氧防锈底漆附着力及湿附着力的影响。     

新型高附着力环氧底漆的研制

通过选择合适的环氧树脂、增韧剂、硅烷偶联剂,并配用合适的环氧固化剂,研制成一种经80℃、1 h烘烤干燥后,可用于不打磨铝材、镀锌板、不锈钢表面,具有高附着力的环氧底漆。     

Evaluation of Fracture Surfaces in Carbon Fiber/Epoxy Composites

We have investigated carbon fiber/resin debonding mechanisms using wetting force scanning to examine the fracture surfaces. The wettability of the site of a resin microdroplet (50-150 μm long) on a fiber after debonding is compared with that of the original fiber surface by scanning along the fiber with an appropriate probe liquid. For an HMS/Epon828 system, debonding seems to involve removal of a layer of carbon fiber, while for an AS4/Epon828 system, there is evidence for adhesive failure as well as cohesive failures in both fiber and resin. These contrasting failure mechanisms are consistent with the morphological structures of the carbon fibers studied.     

环氧树脂复合材料的摩擦学性能研究

综述了环氧树脂复合材料摩擦学性能研究的前沿进展,从无机润滑填料、纳米填料、纤维、有机填料的单一填充以及无机/无机、有机/无机、纤维/填料复合填充等方面阐述了环氧树脂复合材料中填充不同填料改性对其摩擦磨损性能的影响。复合填充多种填料可提高环氧树脂复合材料的耐磨损性能,降低其摩擦系数,使环氧树脂复合材料具有更优异的摩擦学性能。     

玻璃纤维／环氧树脂复合材料的热性能

本文采用E-玻璃纤维作为增强材料、双酚A环氧树脂和芳胺类固化剂作为基体制成复合材料试样,利用动态与静态热分析方法测定玻璃纤维／环氧树脂基复合材料的热性能,研究了玻璃纤维含量对复合材料动态热机械性能、玻璃化温度等热性能的影响。     

A New Surface Etching Method Using MnO2/H2SO4 Colloid for Adhesion Improvement of Epoxy Polymer

Abstract

A new surface etching method using MnO₂/H₂SO₄ as the etchant to improve the adhesion between an epoxy polymer surface and a metallic layer, was studied. The effects of bath temperature, etching time and H₂SO₄ concentration on the surface topography and chemical properties were investigated. After the etching treatment of the MnO₂–H₂SO₄ colloid, not only did the surface roughness increase remarkably, but also the surface of epoxy became hydrophilic and the contact angle of the epoxy surface was also decreased from 93.5° to about 8.0°. The X-ray photoelectron spectroscopy analysis indicated that as a result of the etching treatment, hydroxyl, carbonyl and carboxylic acid groups formed on the epoxy surface. The adhesion strength was markedly enhanced with the appropriate etching treatment, which was attributed to the improvement of the surface roughness and the increased hydrophilicity.     

EP/GNSs复合材料的电性能研究

以KNG–180石墨烯微片(GNSs)为导电填料,双酚A型环氧树脂(EP)E–54为基体,并分别用2-乙基-4-甲基咪唑(2,4-EMI)和甲基四氢邻苯二甲酸酐(Me THPA)为固化剂,采用超声分散法制备了EP/GNSs导电复合材料。研究了不同固化剂及GNSs含量对EP/GNSs复合材料电性能的影响。结果表明,两种固化剂固化的复合材料均具有明显的导电逾渗行为和正温度系数(PTC)效应;2,4-EMI固化的复合材料的逾渗阈值为5.1%,Me THPA固化的为4.5%;Me THPA固化的复合材料具有更强的PTC效应和更低的室温电阻率,但大量实验发现Me THPA固化的复合材料电性能实验结果重复性相对较差,且易存在负温度系数效应,故仍采用2,4-EMI作为EP/GNSs导电复合材料的固化剂。随GNSs含量增加,2,4–EMI固化的复合材料室温电阻率逐渐降低,PTC强度先升高后降低,当GNSs质量分数达到8%时,复合材料的PTC强度最高,达到2.3,且经过3次热循环之后,其阻–温曲线的热循环稳定性变好。     

环氧粉末涂层对金属基材附着力的影响因素

环氧粉末涂料具有附着力好、耐腐蚀性强、耐温性能好等优点,在金属防腐特别是重防腐领域应用非常广泛。在环氧粉末涂层的诸多性能中,涂层对基材的附着力是非常重要的一项技术指标,也是满足其他性能的基础,附着力的好坏直接影响着涂层对基材的保护寿命。本文主要从喷涂温度、基材表面处理的表面粗糙度以及粉末涂料原材料等方面讨论了环氧涂层对金属基材表面附着力的影响因素。研究表明:喷涂温度提高有利于涂层附着力的提高,表面粗糙度提高且锚纹深度相对均匀有利于涂层附着力的提高,填料以及助剂的种类对附着力具有一定的影响。     

Adhesion Improvement of Bio-Based Epoxy in Environmentally Friendly and High-Performance Natural Fiber-Reinforced Composites

Developing robust bio-based epoxy against petroleum-derived epoxy is necessary for environmentally friendly and high-performance natural fiber-reinforced composites. A bio-based vanillin epoxy (VE) is synthesized from the lignin-derived vanillin, and a thermoset resin is prepared after mixing it with a 4,4′-diaminodiphenyl methane (DDM) hardener. Further, it is infused in high-cellulose-containing alkali-treated jute fiber (TJF) mats through a simple approach to enhance the adhesion between the VE-DDM and TJF. Bio-based VE-DDM resin shows better compatibility with TJF than petroleum-derived bisphenol A diglycidyl ether (DGEBA) epoxy. The bio-based VE-DDM/TJF composite demonstrates the T_gis ≈165 °C, tensile strength is ≈83.12 ± 3.80 MPa, and Young's modulus is ≈2.86 ± 0.10 GPa with excellent flexural strength (138.72 ± 3.81 MPa) and flexural modulus (8.01 ± 0.11 GPa). It also shows merits regarding hydrophobicity, reduced water absorption ability, durability, and chemical resistance in an acidic medium. The natural fiber-reinforced VE composites pave the way to produce environmentally friendly and high-performance composites for structural applications.     

低介电损耗环氧树脂复合材料的研究进展

物联网（IoT）和第五代移动通信技术（5G技术）的飞速发展,对封装材料和元器件基材的介电性能提出了更高的要求,开发具备低介电常数以及低介电损耗的环氧树脂（EP）成为重要的研究方向。本文从原料、固化条件、填料、共混共聚和层状复合等几个方面对制备低介电损耗环氧复合材料的方法进行了综述,同时简要分析了各种研究方案获得低介电损耗的主要原因,最后例举了低介电环氧树脂目前仍存在的一些问题,并对未来的研究方向进行了展望。     

卷材涂料用环氧磷酸酯附着力促进剂的制备及其性能研究

研制了卷材涂料用环氧磷酸酯附着力促进剂,重点探讨了反应温度、反应时间以及磷酸添加量对环氧磷酸酯化反应的影响;并将其作为附着力促进剂直接添加在卷材底漆中,考察了添加量对卷材底漆及配套面漆体系的漆膜附着力、耐盐雾性能的影响。结果表明:当磷酸与环氧基的物质的量比为1∶1,环氧磷酸酯化在125℃反应2 h时所得产物的综合性能较优;当环氧磷酸酯在卷材底漆的添加量(质量分数)为1.5%～2%时,整个涂层体系的附着力和耐腐蚀性能达到最佳。     

环氧树脂/中空玻璃微珠复合材料研究现状

从环氧树脂/中空玻璃微珠复合材料应用的优势出发,首先介绍了环氧树脂/中空玻璃微珠复合材料作为轻质高强材料的研究现状,这也是环氧树脂/中空玻璃微珠复合材料应用的主要方面;其次介绍了环氧树脂/中空玻璃微珠复合材料在热性能、电性能等其它方面的研究现状。在此基础上总结了环氧树脂/中空玻璃微珠复合材料的研究及应用情况。     

空心玻璃微珠填充环氧树脂复合材料压缩性能研究

制备了空心玻璃微珠 (HGM )填充环氧树脂复合材料 ,对材料进行了单轴静态压缩实验。研究了HGM的粒径和体积分数 (Vf)对材料压缩性能的影响 ,研究发现 ,Vf增大 ,材料中HGM外部空气泡的含量增大 ;材料的压缩强度和压缩模量可在 5 0～ 10 0MPa和 1.5 0～ 1.80GPa之间调节 ;材料断裂应变较小 ,用扫描电镜观察了其结构形态和破坏形式 ,断裂面与应力方向约成 45°角 ,破坏主要由HGM的破裂引起 ;HGM粒径减小 ,材料压缩强度增大 ;Vf 增大 ,压缩强度减小 ,压缩模量先增大后减小 ,断裂应变减小。用改进Turcsanyi方程对压缩强度进行了模拟计算 ,材料的密度与计算值基本一致     

环氧树脂/石英纤维透波复合材料制备

为改善环氧树脂的介电性能及提升石英纤维的界面性能,使用缩水甘油醚基笼型倍半硅氧烷(G-POSS)和γ-氨丙基三乙氧基硅烷(KH-550)分别对环氧树脂和石英纤维进行改性.利用差示扫描量热法研究改性后环氧树脂的固化过程,并通过外推法确定了其固化工艺,根据固化工艺制备环氧树脂/石英纤维复合材料,分别对该复合材料的热稳定性、...     

阻燃改性苎麻增强环氧树脂复合材料制备及性能研究

采用紫外光接枝的方法,将甲基丙烯酸缩水甘油酯(GMA)接枝到苎麻织物上,再胺化、磷酸化,对苎麻织物进行阻燃改性,并利用手糊成型的方法制备了阻燃改性苎麻增强环氧树脂(EP)复合材料。用拉伸试验机和氧指数仪等研究了复合材料的力学性能和阻燃性能,用扫描电子显微镜观察了复合材料的拉伸断面形貌和燃烧残炭,并讨论了不同GMA接枝率对复合材料力学性能和阻燃性能的影响。结果表明,阻燃改性的苎麻织物与EP之间的粘结效果明显改善,提高了复合材料的力学性能和阻燃性能,接枝45%GMA的苎麻胺化、磷酸化后与EP复合,可使复合材料的极限氧指数达到25.6%。     

环氧树脂／凹凸棒土复合材料的分散和力学性能研究

采用超声分散和溶液共混的方法制备环氧树脂/凹凸棒土复合材料。电子显微镜和元素分析的结果表明，超声分散和凹凸棒土的有机化处理可以改善凹凸棒土的团聚状况和亲油性。选用超声波的作用功率为400W，作用时间为5min时的分散条件，复合材料的冲击强度、弯曲强度和弯曲模量均高于环氧树脂，表明凹凸棒土在复合材料中起到了增强的作用。     

Surface Modification of a Photo-Definable Epoxy Resin with Polydopamine to Improve Adhesion with Electroless Deposited Copper

Abstract

This paper describes the influence of polydopamine surface modifications on the adhesion strength of electroless deposited copper on roughened epoxy resin substrates. The surfaces are characterized with XPS and ToF-S-SIMS. Next, a thorough investigation of the copper–epoxy interface is performed using SEM. Both the polydopamine modification and the variation of the electroless plating bath temperature lead to new insights into the different contributions of chemical and physical adhesion to the overall adhesion strength.     

Investigation of Steel/Epoxy Adhesion Durability Using Polymeric Coupling Agents III. Influence of Coupling Agent Layer Thickness

Steel/epoxy peel specimens were prepared using ethylene-mercaptoester (EME) copolymer coupling agents (90 wt% mercaptoester units) applied in thickness ranging from 25 to 350 Å. An optimum thickness of approximately 140 Å, which corresponded to an over 200% increase in peel strength when compared to 50 Å thick samples, was determined from ellipsometry and 90° peel strength measurements. The corrosion protection obtained was essentially independent of coupling agent thickness.     

疏水改性氧化石墨烯/环氧复合涂料的制备及其防腐性能研究

以叔碳酸缩水甘油酯(E-10P)为疏水单体,通过环氧与羧酸的共价键合,在氧化石墨烯(GO)表面引入疏水性支化碳链,改性后的氧化石墨烯(F-GO)作为防锈填料加入环氧树脂中得到F-GO/环氧复合涂料。通过红外光谱、拉曼光谱、X-射线衍射、热重分析对F-GO的结构进行表征,通过场发射扫描电镜观察F-GO及复合涂料的微观形貌,并通过电化学阻抗、极化曲线和盐雾试验测试了复合涂料的防腐性能。结果表明:E-10P可利用其空间效应阻碍片层的团聚;疏水效应可提高F-GO的热稳定性和与环氧树脂的相容性;与空白环氧涂层相比,当复合涂料中F-GO质量分数为0.2%时,厚度为20~25 μm的防腐涂层的腐蚀电流可由2.358 6×10 ^-6 A/cm ²下降至2.000 2×10 ^-11 A/cm ²,阻抗值可由1.1×10 ⁷ Ω·cm ² 提升至6.9×10 ⁹ Ω·cm ²。     

多壁碳纳米管在国产碳纤维增强环氧树脂复合材料中应用

研究了一种简易有效的多壁碳纳米管(MWNTs)分散入环氧树脂的方法,对树脂的工艺性进行试验研究;使用碳纤维复丝的力学性能来表征纤维/树脂界面性能和纤维强度转化效果,制备了含MWNTs的环氧树脂/碳纤维预浸料,并对使用此预浸料制备的复合材料单向板进行力学性能测试。结果表明,当MWNTs的用量为E–51的0.5%时,二者混合球磨8 h后配制的树脂溶液适用期大于24 h,黏度小于0.8 Pa·s,树脂浇铸体拉伸强度78 MPa,弯曲强度106 MPa,断裂伸长率4.3%;添加MWNTs之后纤维/树脂结合良好,复合材料单向板拉伸强度提升了7.2%,弯曲强度提升了9.73%,压缩强度提升了6.82%,层剪强度提升了11.54%。