TREATMENT OF THERMOPLASTIC RUBBERWITH CHLORINE BLEACH AS AN ALTERNATIVE HALOGENATION TREATMENT IN THE FOOTWEAR INDUSTRY

Avoidance of solvents in bonding operations is a current demand in the footwear industry. Halogenation of rubber soles with solutions of trichloroisocyanuric acid (TCI) in different solvents has been successfully used to improve bonding to the leather uppers. In this study, the use of chlorine bleach as an alternative water surface treatment for a rubber has been tested. A thermoplastic block styrene thermoplastic (TR) was treated with bleach to improve its adhesion to a water-based polyurethane dispersion adhesive (PUD). T-peel testing, scanning electron microscopy (SEM), contact angle measurements (ethanediol, 25°C), and infrared spectroscopy (ATR-IR) were used to analyze the modifications produced on the rubber surface. Adhesion values were obtained from T-peel testing of joints produced with similarly treated TR rubber test pieces. Different experimental variables were considered in this study, namely the immersion time (0.5-2 min) in bleach, the active chlorine content (43.9- 55.6 g/l) in the bleach, the addition of a wetting agent (1-octyl-2-pyrrolidone) to the bleach, and the application of the surface treatment using an ultrasonic bath. The treatment with bleach produced the chlorination of the hydrocarbon chains on the TR rubber surface and slightly changed the surface roughness. Chlorination of the TR rubber with bleach (free active chlorine=55.6 g/l) was fast and needed only 30 sec immersion in the reagent mixture to produce high adhesion. Furthermore, the active chlorine content in the bleach was critical to assure an adequate T-peel strength value. The addition of 1-octyl-2-pyrrolidone to the bleach increased the wettability of the rubber surface, although it was necessary to carry out the surface treatment in the ultrasonic bath to obtain adequate adhesion to the PUD adhesive.

Thermoplastic styrene-butadiene rubber Water-based polyurethane adhesive Bleach Halogenation Water-based surface treatment Contact angle ATR-IR spectroscopy SEM T-peel strength     

Treatment of thermoplastic rubberwith chlorine bleach as an alternative halogenation treatment in the footwear industry

Avoidance of solvents in bonding operations is a current demand in the footwear industry. Halogenation of rubber soles with solutions of trichloroisocyanuric acid (TCI) in different solvents has been successfully used to improve bonding to the leather uppers. In this study, the use of chlorine bleach as an alternative water surface treatment for a rubber has been tested. A thermoplastic block styrene thermoplastic (TR) was treated with bleach to improve its adhesion to a water-based polyurethane dispersion adhesive (PUD). T-peel testing, scanning electron microscopy (SEM), contact angle measurements (ethanediol, 25°C), and infrared spectroscopy (ATR-IR) were used to analyze the modifications produced on the rubber surface. Adhesion values were obtained from T-peel testing of joints produced with similarly treated TR rubber test pieces. Different experimental variables were considered in this study, namely the immersion time (0.5-2 min) in bleach, the active chlorine content (43.9- 55.6 g/l) in the bleach, the addition of a wetting agent (1-octyl-2-pyrrolidone) to the bleach, and the application of the surface treatment using an ultrasonic bath. The treatment with bleach produced the chlorination of the hydrocarbon chains on the TR rubber surface and slightly changed the surface roughness. Chlorination of the TR rubber with bleach (free active chlorine=55.6 g/l) was fast and needed only 30 sec immersion in the reagent mixture to produce high adhesion. Furthermore, the active chlorine content in the bleach was critical to assure an adequate T-peel strength value. The addition of 1-octyl-2-pyrrolidone to the bleach increased the wettability of the rubber surface, although it was necessary to carry out the surface treatment in the ultrasonic bath to obtain adequate adhesion to the PUD adhesive. Thermoplastic styrene-butadiene rubber Water-based polyurethane adhesive Bleach Halogenation Water-based surface treatment Contact angle ATR-IR spectroscopy SEM T-peel strength     

Water-based chlorination treatment of SBS rubber soles to improve their adhesion to waterborne polyurethane adhesives in the footwear industry

Solutions of trichloroisocyanuric acid (TCI) in different organic solvents are commonly employed in the footwear industry to improve the adhesion of SBS (styrene-butadiene-styrene) rubber soles to polyurethane adhesive. To avoid the use of organic solvents in the chlorinating solutions, several water-based chlorinating treatments were investigated in this study: (i) inorganic chlorine compounds (HCl-acidified sodium hypochlorite solution; free active chlorine (FAC) = 47.8 g/l); (ii) organic chlorine donors (aqueous solution of 3 wt% TCI/H₂O, and ethanol solutions of 3 wt% HD (1,3-dichloro-5,5-dimethylhydantoine), or NCS (N-chlorosuccinimide); (iii) organic chlorine donor salts (aqueous solutions containing 3 wt% DCI (sodium dichloro isocyanurate), CB (chloramine B, N-chloro-sodium-phenylsulphenamide), or CT (chloramine T, N-chloro-sodium-p-toluenesulphenamide). The surface modifications produced by treatment of SBS rubber with the aqueous chlorinating agents were compared with those obtained by using the current solvent-based chlorinating treatment (3 wt% TCI/MEK). The FAC concentration and the chlorine stability in the solutions were determined by iodine titration, and the SBS rubber surface pH was determined with a flat pH probe. The surface modifications on the SBS rubber were analyzed by ATR-IR spectroscopy, XPS, contact-angle measurements and SEM. The adhesion properties were evaluated by T-peel strength tests on treated SBS rubber/waterborne polyurethane adhesive/roughened leather joints. The failed surfaces obtained after peel tests were analyzed by ATR-IR spectroscopy to precisely assess the locus of failure of the adhesive joints. The nature of the modifications produced on the SBS rubber surface depended on the chlorinating system used, the SBS rubber surface pH value, and the free active chlorine concentration of the chlorinating solution. The most effective chlorinating agents were TCI/H₂O and HD/EtOH, but they were not stable over time due to quick chlorine evolution. Treatment with NaClO/HCl and DCI/H₂O provided acceptable adhesive strength values although there was fast chlorine evolution in the NaClO/HCl solution; the free active chlorine concentration in the DCI/H₂O solution was stable for at least 4 days after preparation. Finally, the treatment with NCS/EtOH, CB/H₂O and CT/H₂O did not chemically modify the SBS rubber surface, so the adhesion to polyurethane adhesive was not improved.     

Surface Analysis of Debonded Chlorinated Vulcanized Styrene-Butadiene Rubber Joints

A synthetic vulcanized styrene-butadiene rubber (R) was treated with a halogenation agent (TCI = trichloroisocyanuric acid) to produce improved adhesion (i.e. high T-peel strength) in joints prepared with a one-component, solvent-based polyester urethane adhesive. Several amounts (0.5 to 7 wt%) of TCI solutions in ethyl acetate were applied to the rubber surface and, after T-peel tests were carried out, the surfaces of the debonded chlorinated rubber pieces were analyzed with XPS, ATR-infra-red (ATR-IR) spectroscopy, Scanning Electron Microscopy (SEM) coupled with EDX analysis, and contact angle measurements. The T-peel strength of unchlorinated rubber (0 wt% TCl) joints was small due to the migration of low molecular species (mainly microcrystalline wax) to the rubber surface during the cure of the adhesive, creating a weak layer in which the failure was produced. Chlorination with amounts of TCI up to 2 wt% produced a noticeable increase in T-peel strength, but treatment with higher amounts of TCI resulted in a decrease in joint strength. Although chlorination with TCI created chlorinated hydrocarbon groups and C-O moieties on the rubber surface, the surface in contact with the adhesive was additionally degraded and, consequently, the locus of failure of the joints varied in a manner which depended on the amount of TCI applied to the surface. Treatment with amounts of TCI up to 2 wt% did not greatly degrade the rubber surface and the mode of failure of the joint was mainly interfacial. Chlorination at higher TCI concentration produced a weak chlorinated surface layer which was was mechanically weak, facilitating the failure in this layer during the T-peel test. The thickness of the chlorinated layer created on the treated rubber is about 5 Fm, and the thickness seemed to be independent of the amount of TCI applied to the rubber surface.     

Chlorination of vulcanized styrene-butadiene rubber using solutions of trichloroisocyanuric acid in different solvents

The chlorination of vulcanized styrene-butadiene rubbers (SBRs) with trichloroisocyanuric acid (TCI) has been studied. The solvent used to apply the TCI chlorinating solutions on the rubber plays an important role in the effectiveness of the treatment since the solvent determined the degree of penetration of TCI into the rubber and also different chlorinating species were produced depending on the nature of the solvent. Surface modifications produced on a synthetic sulfur-vulcanized SBR using TCI solutions in ethyl acetate (EA), methyl ethyl ketone (MEK), and EA + MEK mixtures have been compared. Furthermore, the effects of a solvent wipe with EA or MEK prior to the chlorination process were also considered. Surface modifications produced by the treatments were analyzed using ATR-IR spectroscopy, scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). Adhesion was obtained from the T-peel strength of treated rubber/polyurethane adhesive joints. TCI/MEK solutions produced a higher degree of surface modification than TCI/EA solutions, but TCI/EA solutions were more effective in removing zinc stearate from the rubber surface. When high TCI percentages (5-7 wt%) in EA solutions were used, a weak boundary layer (WBL) was created on the rubber surface as a consequence of the deposition of an excess of chlorinating agent on the rubber surface and of by-products (cyanuric and/or isocyanuric acid). The formation of the WBL led to a lack of adhesion in the rubber towards the polyurethane adhesive. When MEK was used as a solvent for TCI, this WBL was not produced on the rubber surface, and thus adhesion was considerably higher even when high concentrations of TCI/MEK were used. Similar effects were produced using EA + MEK mixtures as the solvent for TCI. The wiping of the rubber surface with MEK prior to the chlorination treatment led to good adhesion, irrespective of the percentage of TCI and the solvent used in the chlorinating solution.     

TREATMENT OF VULCANIZED STYRENE-BUTADIENE RUBBER (SBR) WITH MIXTURES OF TRICHLOROISOCYANURIC ACID AND FUMARIC ACID

In this study, mixtures of trichloroisocyanuric acid (TCI) and fumaric acid (FA) solutions were applied to a difficult-to-bond, vulcanized styrene-butadiene rubber (R2) to analyze the combined effect of both surface treatments. The treated R2 rubber surfaces were characterized using advancing contact angle measurements, ATR-IR and XPS spectroscopy, and SEM. T-peel tests of treated R2 rubber/ polyurethane adhesive/leather joints have been obtained in order to quantify the adhesion properties. The wettability of R2 rubber was improved by treatment with 3 wt% TCI/EA (ethyl acetate) or 0.5 wt% FA/EtOH, and lower contact angles were obtained by treatment with both 3 wt% TCI/EA and 0.5 wt% FA/EtOH. The improved wettability was ascribed to the creation of carbon-chlorine moieties, the removal of zinc stearate and paraffin wax, and the creation of surface roughness on the R2 rubber surface. Treatment of R2 rubber with 3 wt% TCI/EA before or after treatment with 0.5 wt% FA/EtOH, or with a solution containing 3 wt% TCI/EA + 0.5 wt% FA/EtOH mixture produced a noticeable increase in peel strength. Always, the effects of the treatment of R2 rubber with 3 wt% TCI solution were dominant over those produced by treatment with 0.5 wt% FA solution in ethanol (FA/EtOH). On the other hand, the treatment of R2 rubber with 3 wt% TCI/EA + 0.5 wt% FA/EtOH mixture was more effective than the treatment with 0.5 wt% TCI/EA+ 2 wt% FA/EtOH because the lower amount of chlorinating agent in this mixture.     

Chlorination of vulcanized SBR rubber by immersion or brushing in TCI solutions

The effectiveness of the chlorination treatment of synthetic vulcanized styrene-butadiene rubbers is determined by several experimental variables. In this study, trichloroisocyanuric acid (TCI) solutions in butanone have been used as chlorinating agents for a difficult-to-bond vulcanized styrene-butadiene rubber (R2). The influence of the TCI concentration (0.5 and 2 wt% TCI/MEK) was studied and a comparison between the immersion and brushing procedures to apply the chlorinating agent has been carried out. Characterization of the chlorinated surfaces was carried out using contact angle measurements (water, 25°C), ATR-IR spectroscopy, and scanning electron microscopy (SEM). T-peel tests on similarly treated R2 rubber/polyurethane adhesive joints were carried out to quantify adhesion. The chlorination by immersion of R2 rubber with TCI/MEK solutions was less effective than using a brush. The effects of the chlorination were similar using both procedures (creation of roughness, improved wettability, C Cl moieties formation and deposition of TCI particles), but the extent of the modifications was more marked when using a brush. The higher concentration of chlorinating agent allows a higher degree of chlorination. Peel strength values were lower for brush-chlorinated R2 rubber because the migration of wax (which created a weak layer on the rubber surface) from the bulk to the R2 rubber surface was favoured. However, the presence of waxes on the R2 rubber surface still allowed a reasonable level of adhesion due to the predominance of polar moieties.     

Treatment of vulcanized styrene-butadiene rubber (SBR) with mixtures of Trichloroisocyanuric Acid and Fumaric Acid

In this study, mixtures of trichloroisocyanuric acid (TCI) and fumaric acid (FA) solutions were applied to a difficult-to-bond, vulcanized styrene-butadiene rubber (R2) to analyze the combined effect of both surface treatments. The treated R2 rubber surfaces were characterized using advancing contact angle measurements, ATR-IR and XPS spectroscopy, and SEM. T-peel tests of treated R2 rubber/ polyurethane adhesive/leather joints have been obtained in order to quantify the adhesion properties. The wettability of R2 rubber was improved by treatment with 3 wt% TCI/EA (ethyl acetate) or 0.5 wt% FA/EtOH, and lower contact angles were obtained by treatment with both 3 wt% TCI/EA and 0.5 wt% FA/EtOH. The improved wettability was ascribed to the creation of carbon-chlorine moieties, the removal of zinc stearate and paraffin wax, and the creation of surface roughness on the R2 rubber surface. Treatment of R2 rubber with 3 wt% TCI/EA before or after treatment with 0.5 wt% FA/EtOH, or with a solution containing 3 wt% TCI/EA + 0.5 wt% FA/EtOH mixture produced a noticeable increase in peel strength. Always, the effects of the treatment of R2 rubber with 3 wt% TCI solution were dominant over those produced by treatment with 0.5 wt% FA solution in ethanol (FA/EtOH). On the other hand, the treatment of R2 rubber with 3 wt% TCI/EA + 0.5 wt% FA/EtOH mixture was more effective than the treatment with 0.5 wt% TCI/EA+ 2 wt% FA/EtOH because the lower amount of chlorinating agent in this mixture.     

Chlorination of SBS rubbers with different styrene contents using trichloro-isocyanuric acid

In order to improve their adhesion to polyurethane adhesives, three unvulcanized block styrene-butadiene-styrene (SBS) rubbers with styrene contents between 33% and 55% were surface-treated with solutions of 2 wt% trichloro-isocyanuric acid (TCI) in ethyl acetate. The joint strength was estimated using T-peel tests and the failed surfaces were analyzed to assess the locus of failure. The failed surfaces were analyzed using ATR-IR spectroscopy, contact angle measurements, XPS, and SEM. An unexpected trend in the joint strength was obtained because the locus of failure depended on both the styrene content and the mechanical properties of each SBS rubber. A mixed mode of failure was obtained in joints produced with S 1 rubber (33 wt% styrene content), whereas failure in the chlorinated layer was observed with S3 rubber (55 wt% styrene content); cohesive failure in the adhesive was found for the joints produced with S2 rubber (44 wt% styrene content).     

MEK wiping prior to chlorination to improve the adhesion of vulcanized SBR rubber containing paraffin wax

In this study, it was shown that the degree of effectiveness produced by halogenation with trichloroisocyanuric acid (TCI) was influenced by previous methyl ethyl ketone (MEK) wiping of a synthetic vulcanized styrene-butadiene rubber (R2) surface. The MEK wiping of the R2 rubber surface prior to chlorination with TCI removed the paraffin wax layer from the surface, which favoured the chlorination and oxidation reactions of the rubber. Chlorination with TCI decreased the contact angle values (increased the wettability) mainly due to the creation of C–Cl and C=O moieties, as well as roughness. The amount of these chemical moieties increased when the MEK wiping was applied prior to chlorination, so higher degrees of chlorination and oxidation were obtained on the R2 rubber surface. T-peel strength values increased more markedly if the MEK wiping was carried out before chlorination with TCI, in agreement with the higher degree of modifications produced in the R2 rubber surface. In fact, a cohesive failure in the R2 rubber was obtained in the adhesive joint produced with MEK wiped + TCI chlorinated R2 rubber.     

Improved peel strength in vulcanized sbr rubber roughened before chlorination with trichloroisocyanuric acid

The effectiveness of chlorination as surface treatment to improve the adhesion of synthetic vulcanized styrene-butadiene rubber (SBR) depends on several experimental variables. Solutions of trichloroisocyanuric acid (TCI) in methyl ethyl ketone (MEK) have been used as effective chlorination agents for several rubbers. In this study, the influence of roughening prior to chlorination treatment of a SBR rubber (R2) and the durability of the modifications produced as the time after chlorination increased have been considered. Two concentrations of the chlorination agent (0.5 and 2 wt% TCI/MEK) have been used and the chlorination treatment was applied on the R2 rubber surface using a brush. Characterization of the treated surfaces was carried out using contact angle measurements, ATR-IR spectroscopy and Scanning Electron Microscopy (SEM). T-peel tests of treated R2 rubber/polyurethane adhesive joints have been carried out to determine the adhesion properties. Roughening was an effective treatment to remove paraffin waxes (antiadherent moieties) from the R2 rubber surface. When the chlorination is produced on the roughened R2 rubber, more noticeable chemical and morphological modifications were produced, and higher adhesion was obtained. On the other hand, TCI particles appeared on the roughened and unroughened chlorinated R2 rubber surface, and the size of these TCI particles were decreased by increasing the time after treatment. Furthermore, similar peel strength values were obtained for time after halogenation higher than 2 hours; for shorter time, a decrease in peel strength was found by increasing the time, due to the migration of paraffin wax to the rubber surface.     

Effects of overhalogenation of a synthetic vulcanized styrene–butadiene rubber sole on its adhesion behavior

The effects of halogenating the same synthetic vulcanized styrene–butadiene rubber (R2) (used as a sole material in the shoe industry) twice (double halogenation) using solutions of trichloroisocyanuric acid (TCI) in MEK were studied. The R2 rubber was treated with 0.5 and 2 wt% TCI/MEK solutions and after 1 h re-treated with additional 0.5 (0.5 + 0.5 wt% TCI/MEK) and 2 wt% TCI/MEK (2 + 2 wt% TCI/MEK) solutions. The results obtained were compared with those obtained by treating the R2 rubber once with 1 and 4 wt% TCI/MEK solutions. The surface modifications produced by the double halogenation of the R2 rubber were analyzed using advancing and receding contact angles (variations in wettability), XPS and ATR-IR spectroscopy (characterization of chemical modifications) and SEM (morphological modifications). T-peel tests on doubly halogenated R2 rubber/polyurethane adhesive joints were carried out to quantify the adhesion properties of the treated R2 rubber. The degree of chlorination was higher with increasing amount of chlorinating agent. Furthermore, the most efficient removal of hydrocarbon substances from the R2 rubber surface was obtained by double halogenation and by increasing the TCI concentration. Similar trends in surface chemistry of the R2 rubber were obtained using 0.5–2 wt% TCI/MEK, with or without double halogenation. On the other hand, by comparing the effects of treatments with 0.5 + 0.5 wt% TCI/MEK and 1 wt% TCI/MEK or with 2 + 2 wt% TCI/MEK and 4 wt% TCI/MEK, less effective removal of zinc stearate and less degree of chlorination were obtained by double halogenation although similar outermost surface modifications were produced. The second application of the TCI/MEK solution on the already halogenated R2 rubber dissolved the unreacted TCI and/or the isocyanuric acid crystals on its surface. The mechanical properties of the treated R2 rubber decreased because it became stiffer. Higher and relatively similar peel strength values were obtained in all adhesive joints prepared using treated R2 rubber. A cohesive failure in the rubber close to the chlorinated layer was always obtained.     

IMPROVED PEEL STRENGTH IN VULCANIZED SBR RUBBER ROUGHENED BEFORE CHLORINATION WITH TRICHLOROISOCYANURIC ACID

The effectiveness of chlorination as surface treatment to improve the adhesion of synthetic vulcanized styrene-butadiene rubber (SBR) depends on several experimental variables. Solutions of trichloroisocyanuric acid (TCI) in methyl ethyl ketone (MEK) have been used as effective chlorination agents for several rubbers. In this study, the influence of roughening prior to chlorination treatment of a SBR rubber (R2) and the durability of the modifications produced as the time after chlorination increased have been considered. Two concentrations of the chlorination agent (0.5 and 2 wt% TCI/MEK) have been used and the chlorination treatment was applied on the R2 rubber surface using a brush. Characterization of the treated surfaces was carried out using contact angle measurements, ATR-IR spectroscopy and Scanning Electron Microscopy (SEM). T-peel tests of treated R2 rubber/polyurethane adhesive joints have been carried out to determine the adhesion properties. Roughening was an effective treatment to remove paraffin waxes (antiadherent moieties) from the R2 rubber surface. When the chlorination is produced on the roughened R2 rubber, more noticeable chemical and morphological modifications were produced, and higher adhesion was obtained. On the other hand, TCI particles appeared on the roughened and unroughened chlorinated R2 rubber surface, and the size of these TCI particles were decreased by increasing the time after treatment. Furthermore, similar peel strength values were obtained for time after halogenation higher than 2 hours; for shorter time, a decrease in peel strength was found by increasing the time, due to the migration of paraffin wax to the rubber surface.     

Surface modification of synthetic vulcanized rubber

Surface modifications produced by treatments (mainly halogenation) of synthetic vulcanized styrene-butadiene rubber (SBR) leading to increased adhesion properties with polyurethane adhesives have been studied. T-peel tests, scanning electron microscopy (SEM), advancing contact angle measurements, infra-red (IR) spectroscopy, X-ray photoelectron spectroscopy (XPS) and differential scanning calorimetry (DSC) were used to analyze the nature of surface modifications produced in the rubber. Although some surface heterogeneities were created, physical treatments (ultrasonic cleaning, solvent wiping, abrasion) did not noticeably increase the adhesion strength because certain abhesive substances (e.g. zinc stearate, paraffin wax) cannot be removed from the rubber surface by such treatments. Chemical treatment (chlorination) was carried out using ethyl acetate solutions of trichloroisocyanuric acid (TCI) (1,3,5-trichloro-1,3,5-triazine-2,4,6-trione). Chlorination of SBR with trichloroisocyanuric acid produced a significant improvement in T-peel strength, due to the contribution of mechanical (surface roughness, microcracks), thermodynamical (increase of polar contribution to the surface energy) and chemical (removal of abhesive substances, creation of polar groups) rubber surface modifications. The strong adhesion between the chlorinated SBR surface and the polyurethane adhesive was due to the presence of oxidized species of >C=O, -C-OH and -COR type. Chlorination of SBR is a fast reaction which needs only a small concentration of chlorination agent (< 1 wt% TCI/ethyl acetate) to produce high adhesion levels. An increased amount of TCI facilitated the chlorination reaction progressing from the exterior to the internal rubber bulk; however, although a thicker layer of chlorinated rubber created no further increase in adhesion strength was obtained.     

Ultrasonic cleaning of SBR rubber to improve the performance of subsequent plasma torch treatment

Paraffin wax and other moieties in sulfur vulcanized styrene-butadiene rubber formulations may migrate to the surface, reducing the adhesive strength in joints produced with polyurethane adhesive. In this study, with the aim to remove paraffin wax and other anti-adhesion moieties on the rubber surface to improve adhesion, prior to plasma torch treatment, a methyl ethyl ketone (MEK) cleaning in an ultrasonic bath has been carried out. The surface modifications produced on the rubber surface have been analyzed by contact angle measurements, ATR-IR spectroscopy, XPS and SEM. The adhesion properties have been evaluated by T-peel strength of treated rubber/polyurethane adhesive joints. Ultrasonic cleaning in MEK resulted in partial removal of paraffin wax on the rubber surface and, thus, lower contact angle values, decreased relative intensity of the infrared bands due to hydrocarbon moieties and lower percentage of carbon assessed from XPS spectroscopy were obtained. The ultrasonic cleaning in MEK of the rubber increased the effectiveness of the atmospheric pressure plasma torch treatment, and surface oxidation was produced. However, the oxidation degree decreased with time after plasma torch treatment, likely due to ageing of the surface treated rubber.     

Different surface modifications produced by oxygen plasma and halogenation treatments on a vulcanized rubber

The surface modifications of a synthetic vulcanized styrene-butadiene rubber (R1) using a chemical treatment [halogenation with trichloroisocyanuric acid (TCI)] and a treatment with oxygen plasma were compared. Treatment of R1 rubber with 2 wt% TCI produced greater surface modification than the oxygen plasma and the modification was extended over a thicker region of the rubber when it was treated using TCI. The degree of oxidation obtained with only 1 min of oxygen plasma treatment was greater than that obtained by chlorination with different amounts of TCI. This agreed with the improved interaction among polar groups evaluated from the higher acid–base contribution to the surface energy of the oxygen plasma-treated R1 rubber surface. However, higher T-peel strength values and more noticeable cohesive failure in the rubber were obtained for joints produced with chlorinated R1 rubber than for those produced with oxygen plasma-treated R1 rubber, due to the creation of a less rough and weaker oxygen plasma-treated surface.     

Influence of Chlorinating Solution Concentration on the Interactions Produced Between Chlorinated Thermoplastic Rubber and Polyurethane Adhesive at the Interface

Chlorination of a thermoplastic styrene-butadiene-styrene rubber (S0) with different amounts of trichloroisocyanuric acid (TCI) solutions in ethyl acetate improved its adhesion to polyurethane adhesives. A strong interaction of the PU (polyurethane) adhesive and the chlorinated S0 rubber chains is produced at the interface. The increase in the concentration of TCI from 0.5 wt% up to 2-7 wt% resulted in the deposition of crystallites of unreacted TCI on the rubber surface. The remaining TCI on the rubber surface migrates through the PU adhesive producing some chlorination of the PU chains. The failure of the joint is located in this interface composed of both chlorinated S0 rubber and partially-chlorinated PU adhesive.     

Influence of Chlorinating Solution Concentration on the Interactions Produced Between Chlorinated Thermoplastic Rubber and Polyurethane Adhesive at the Interface

Chlorination of a thermoplastic styrene-butadiene-styrene rubber (S0) with different amounts of trichloroisocyanuric acid (TCI) solutions in ethyl acetate improved its adhesion to polyurethane adhesives. A strong interaction of the PU (polyurethane) adhesive and the chlorinated S0 rubber chains is produced at the interface. The increase in the concentration of TCI from 0.5 wt% up to 2-7 wt% resulted in the deposition of crystallites of unreacted TCI on the rubber surface. The remaining TCI on the rubber surface migrates through the PU adhesive producing some chlorination of the PU chains. The failure of the joint is located in this interface composed of both chlorinated S0 rubber and partially-chlorinated PU adhesive.     

Weak boundary layers on vulcanized styrene–butadiene rubber treated with sulfuric acid

A synthetic vulcanized styrene-butadiene rubber (R2) was used in this study. The presence of paraffin wax and zinc stearate in the rubber composition prevented the adhesion of R2 rubber to solvent-based polyester-urethane adhesive. To increase the adhesion properties of R2 rubber, a surface treatment with sulfuric acid (cyclization) was applied, and the length of the immersion in sulfuric acid and the time between the immersion time and the neutralization were varied. The treated R2 rubber surfaces were characterized using ATR-IR spectroscopy, contact angle measurements (water, ethanediol), and scanning electron microscopy (SEM). The mechanical properties of the treated rubber were obtained from stress-strain experiments. The joint strength was obtained from the T-peel test on treated R2 rubber/polyurethane adhesive joints. Due to the penetration of the sulfuric acid into the R2 rubber bulk, the mechanical properties decreased. The treatment with sulfuric acid produced several chemical modifications on the rubber surface: sulfonation of the butadiene and the creation of C C and C O bonds. Furthermore, the surface treatment of the R2 rubber with sulfuric acid removes paraffin wax from the rubber surface, which had a beneficial effect on adhesion to the polyurethane adhesive. To remove the wax layer, the surface was wiped with petroleum ether solvent after treating the R2 rubber with sulfuric acid. However, in some experiments a progressive migration of wax from the R2 rubber bulk to the surface with time happened. The migration of wax was prevented by increasing the immersion time in H₂SO₄ by more than 5 min.     

Influence of calcium carbonate added to the SBS rubber formulation on the surface modifications produced by halogenation

To improve the adhesion properties of styrene–butadiene–styrene (SBS) rubber sole to polyurethane adhesive, surface treatments are required, of which halogenation with trichloroisocyanuric acid (TCI) solutions in organic solvents is the most commonly used treatment in the footwear industry. Calcium carbonate filler is commonly added to improve the mechanical properties and to reduce shining of SBS rubber formulations. The influence of the filler on the effectiveness of surface chlorination of SBS rubber had not been considered in the existing literature. Therefore, 10 wt% calcium carbonate filler was added to the SBS rubber formulation and the surface modifications and adhesion properties produced by treatment with TCI solutions were investigated. The resulting surface modifications and adhesion were compared to those obtained in unfilled SBS rubber. It is shown that the treatment with TCI solutions was less effective in the calcium-carbonate-filled SBS rubber and a lower peel strength to polyurethane adhesive was obtained; however, a cohesive failure in the rubber was always obtained.