Effect of Cr7C3 on the mechanical, thermal, and electrical properties of Cr2AlC

In this work, phase pure Cr₂AlC and impure Cr₂AlC with Cr₇C₃ have been fabricated to investigate the mechanical, thermal, and electrical properties. The thermal expansion coefficient is determined as 1.25 × 10⁻⁵ K⁻¹ in the temperature range of 25-1200 °C. The thermal conductivity of the Cr₂AlC is 15.73 W/m K when it is measured at 200 °C. With increasing temperature from 25 °C to 900 °C, the electrical conductivity of Cr₂AlC decreases from 1.8 × 10⁶ Ω⁻¹ m⁻¹ to 5.6 × 10⁵ Ω⁻¹ m⁻¹. For the impure phase of Cr₇C₃, it has a strengthening and embrittlement effect on the bulk Cr₂AlC. And the Cr₂AlC with Cr₇C₃ would result in a lower high-temperature thermal expansion coefficient, thermal conductivity, specific heat capacity and electrical conductivity.     

High rate deposition of thick CrN and Cr2N coatings using modulated pulse power (MPP) magnetron sputtering

As a variation of high power pulsed magnetron sputtering technique, modulated pulse power (MPP) magnetron sputtering can achieve a high deposition rate while at the same time achieving a high degree of ionization of the sputtered material with low ion energies. These advantages of the MPP technique can be utilized to obtain dense coatings with a small incorporation of the residual stress and defect density for the thick coating growth. In this study, the MPP technique has been utilized to reactively deposit thick Cr₂N and CrN coatings (up to 55 μm) on AISI 440C steel and cemented carbide substrates in a closed field unbalanced magnetron sputtering system. High deposition rates of 15 and 10 μm per hour have been measured for the Cr₂N and CrN coating depositions, respectively, using a 3 kW average target power (16.7 W/cm² average target power density), a 50 mm substrate to target distance and an Ar/N₂ gas flow ratio of 3:1 and 1:1. The CrN coatings showed a denser microstructure than the Cr₂N coatings, whereas the Cr₂N coatings exhibited a smaller grain size and surface roughness than those of the CrN coatings for the same coating thickness. The compressive residual stresses in the CrN and Cr₂N coatings increased as the coating thickness increased to 30 μm and 20 μm, respectively, but for thicker coatings, the stress gradually decreased as the coating thickness increased. The CrN coatings exhibited an increase in the scratch test critical load as the thickness was increased. Both CrN and Cr₂N coatings showed a decrease in the hardness and an increase in the sliding coefficient of friction as the coating thickness increased from 2.5 to 55 μm. However, the wear rate of the CrN coatings decreased significantly as the coating thickness was increased to 10 μm or higher. The 10-55 μm CrN coating exhibited low wear rates in the range of 3.5-5 × 10⁻⁷ mm³ N⁻¹ m⁻¹. To the contrary, the Cr₂N coating exhibited relatively low wear resistance in that high wear rates in the range of 3.5 to 7.5 × 10⁻⁶ mm³ N⁻¹ m⁻¹ were observed for different thicknesses.     

Comparative study of Cr3C2-NiCr coatings obtained by HVOF and hard chromium coatings

In the present work the corrosion resistance of micro-cracked hard chromium and Cr₃C₂-NiCr (HVOF) coatings applied on a steel substrate have been compared using open-circuit potential (E_OC) measurements, electrochemical impedance spectroscopy (EIS) and polarization curves. The coatings surfaces and cross-section were characterized before and after corrosion tests using optical microscopy (OM) and scanning electron microscopy (SEM). After 18 h of immersion, the open-circuit potential values were around −0.50 and −0.25 V/(Ag∣AgCl∣KCl_sat) for hard chromium and Cr₃C₂-NiCr, respectively. The surface analysis done after 12 h of immersion showed iron on the hard chromium surface inside/near surface cracks, while iron was not detected on the Cr₃C₂-NiCr surface even after 18 h. For longer immersion time hard chromium was more degraded than thermal sprayed coating. For hard chromium coating a total resistance values between 50 and 80 kΩ cm² were measured and two well-defined time constants were observed, without significant change with the immersion time. For Cr₃C₂-NiCr coating the total impedance diminished from around 750 to 25 kΩ cm² as the immersion time increased from 17 up to 132 h and two overlapped time constants were also observed. Polarization curves recorded after 18 h of immersion showed a lower current and higher corrosion potential for Cr₃C₂-NiCr coating than other samples studied.     

Preparation and wear performance of NiCr/Cr3C2-NiCr/hBN plasma sprayed composite coating

NiCr clad hexagonal BN powder (NiCr/hBN) was added to NiCr/Cr₃C₂ feedstock to improve the tribological properties of chromium carbide nichrome coating. The microstructure, flowability and apparent density of the composite powder, as well as the structure and mechanical properties of the plasma sprayed coating were characterized. The friction and wear behavior of the NiCr/Cr₃C₂-NiCr/hBN coating from ambient temperature up to 800 °C was evaluated on a ball-on-disk wear tester and compared with that of NiCr/Cr₃C₂ coating and NiCr/Cr₃C₂-NiCr/BaF₂·CaF₂ coating. The results show that NiCr cladding can reduce the decarburization of Cr₃C₂ and oxidation of hBN during the thermal spray. The main wear mechanisms of the NiCr/Cr₃C₂-NiCr/hBN composite coating are ploughing and adhesive wear. Layered hexagonal BN particle reduce the direct contact and severe adhesion between friction pairs, thus decreasing the friction coefficient. The NiCr/Cr₃C₂-NiCr/hBN composite coating shows a promising application in the high temperature environment with the request of both wear resistance and friction reduction.     

Competition between interfacial and interlayer exchange couplings in Co/Cr2O3/Fe trilayers

The temperature dependence of competition between interlayer and interfacial couplings is observed at different temperatures in Co (3 nm)/Cr₂O₃ (t)/Fe (10 nm) trilayers with t = 3 nm, 6 nm, 15 nm and 25 nm, respectively. The interlayer coupling enhances and the interfacial coupling weakens with increasing temperature. The balanceable temperature between interfacial and interlayer couplings shifts to low temperatures with increasing spacer thickness. Furthermore, the competition between interfacial and interlayer couplings greatly affects the magnetotransport properties of the trilayers. The negative magnetoresistance and the minimum resistance corresponding to balanceable temperature are found in trilayers.     

Oxidation of Cr2AlC coatings in the temperature range of 1230 to 1410 °C

The isothermal oxidation behavior of Cr₂AlC coatings on alumina substrates was investigated in the temperature range of 1230 to 1410 °C. The structure, surface morphology, microstructure evolution and chemistry of the reaction products have been investigated. In the investigated temperature range, the Cr₂AlC films form a dense continuous oxide scale consisting of α-Al₂O₃ on Cr carbides. The oxidation rates determined by thermo gravimetric analysis (TGA) were parabolic, indicating that diffusion through the scale is the rate limiting mechanism. The activation energy for oxidation was determined to be 348 kJ mol^− 1 and the parabolic rate constant at 1230 °C was 7.1 × 10^− 10 kg² m^− 4 s^− 1. Hence, the oxidation behavior is comparable to NiAl in the temperature range and time intervals investigated. With increasing oxidation time voids form at the interface between oxide and Cr carbides and the amount of Cr₇C₃ increases at the expense of Cr₃C₂. Based on our thermodynamic calculations the oxygen partial pressure below the oxide scale increases as Al is depleted and Cr carbides oxidize, resulting in CO gas- and Cr₂O₃-formation. The formation of gas may together with the depletion of Al and Cr lead to the significant void formation observed in the Cr carbide interlayer. Observation of both Cr carbide precipitates and the formation of (Al,Cr)₂O₃ solid solution support this notion. For comparison bulk Cr₂AlC was oxidized. It is argued that the absence of pores in oxidized bulk Cr₂AlC is due to the considerably larger amount of Al available.     

Effects of Al and Al4C3 contents on combustion synthesis of Cr2AlC from Cr2O3-Al-Al4C3 powder compacts

Preparation of the ternary carbide Cr₂AlC was conducted by combustion synthesis in the mode of self-propagating high-temperature synthesis (SHS) from the Cr₂O₃-Al-Al₄C₃ powder compact. Effects of the contents of Al and Al₄C₃ on the product composition and combustion behavior were studied by formulating the reactant mixture with a stoichiometric proportion of Cr₂O₃:Al:Al₄C₃ = 3:5x:y, where x and y varied from 1.0 to 1.5. When compared to those of the powder compact with Cr₂O₃:Al:Al₄C₃ = 3:5:1 (i.e., x = y = 1.0), the combustion temperature and reaction front velocity increased with content of Al, but decreased with that of Al₄C₃. Besides Cr₂AlC and Al₂O₃, the final products always contained a secondary phase Cr₇C₃ that was substantially reduced by adopting additional Al and Al₄C₃ in the reactant compacts. For the sample with Cr₂O₃:Al:Al₄C₃ = 3:7.5:1 (x = 1.5), solid state combustion reached a peak temperature of 1245 °C and yielded Cr₂AlC with a trivial amount of Cr₇C₃. Although Cr₇C₃ was lessened by introducing extra Al₄C₃, the increase of Al₄C₃ from y = 1.1 to 1.5 produced almost no further reduction of Cr₇C₃ in the final product. This is partly attributed to the low combustion temperature in the range of 1065-1095 °C for the samples with additional Al₄C₃, and in part, due to the role of Al₄C₃ which might react with Cr to form Cr₇C₃, Cr₂Al, and Cr₂AlC.     

Microstructure and properties of Cr3C2-modified nickel-based alloy coating deposited by plasma transferred arc process

The nickel-based alloy with 30 wt.% chromic carbide (Cr₃C₂) particles has been deposited on Q235-carbon steel (including 0.12 wt.% C) using plasma transferred arc (PTA) welding machine. The microstructure and properties of the deposited coatings were investigated using optical microscope, scanning electron microscope (SEM) equiped with X-ray energy spectrometer (EDS), X-ray diffraction (XRD), transmission electron microscopy (TEM), microhardness testes, and sliding wear test. It was found that the γ(Ni, Fe), M₇(C,B)₃, Ni₄B₃, and (Cr,Fe)₂B phases existed in the Cr₃C₂-free nickel-based alloy coating obtained by PTA process. The typical hypoeutectic structure and composition segregation in the solid solution could be found clearly. The addition of 30 wt.% Cr₃C₂ particles led to the existing of Cr₃C₂ phase and the microstructure changing from hypoeutectic structure into hypereutectic structure. The composition segregation in the solid solution could not be found clearly. The average microhardness of the Cr₃C₂-free nickel-based alloy coating increased by 450-500 HV after the addition of 30 wt.% Cr₃C₂ particles. The partial dissolution of Cr₃C₂ particles led to the enrichment of carbon and chromium in the melten pool, and hence caused the formation of more chromium-rich carbides after the solidification process. The undissolved Cr₃C₂ particles and the increasing of chromium-rich carbides was beneficial to enhance the hardness and wear resistance of the Cr₃C₂-modified nickel-based alloy coating deposited by PTA process.     

Oxidation behavior of arc-sprayed FeMnCrAl/Cr3C2-Ni9Al coatings deposited on low-carbon steel substrates

FeMnCr/Cr₃C₂ and FeMnCrAl/Cr₃C₂ coatings, using Ni9Al arc-sprayed coating as an interlayer on low-carbon steel substrates, were deposited by high velocity arc spraying (HVAS) on the cored wires. The high temperature oxidation behavior of the arc-sprayed FeMnCrAl/Cr₃C₂-Ni9Al and FeMnCr/Cr₃C₂ coatings on the low-carbon steel substrates was studied during isothermal exposures to air at 800 °C. The surface and interface morphologies of the coatings after isothermal oxidation after 100 h were observed and characterized by optical microscopy, field emission scanning electron microscope, energy dispersion spectrum, and X-ray diffraction. The results showed that the oxidation weight gains of the coatings were significantly lower than that of the low-carbon steel substrate. Moreover, the FeMnCrAl/Cr₃C₂-Ni9Al coating registered the lowest oxidation rate. This favorable oxidation resistance is due to the Al and Cr contents of the aforementioned coating that inhibits the generation of Fe and Mn oxides. This is attributed to the interdiffusion between the substrates and the Ni9Al arc-sprayed coating, which can convert the mechanical bonding between substrates and coatings into a metallurgical one, thereby inhibiting the oxidation of interface between the low-carbon steel and the coating.     

Fabrication and mechanical properties of ultrafine grained WC-10Co-0.45Cr3C2-0.25VC alloys

The ultrafine grained WC-10Co-0.45Cr₃C₂-0.25VC alloys were fabricated through planetary ball milling and low pressure sintering. The effects of the cobalt particle size, milling speed and sintering temperature on the microstructure, hardness and fracture toughness of the ultrafine grained alloys were investigated using optical microscopy, scanning electron microscopy and mechanical testing. The results showed that the mechanical properties of the low pressure-sintered alloys substantially depend on the milling speed and sintering temperature. At the same time, the hardness and fracture toughness of the samples can be increased from 1703 MPa and 8.90 MN m^−3/2 to 1789 MPa and 11.21 MN m^−3/2, respectively, when the cobalt particle size is reduced from 17 μm to 1.4 μm.     

Thin films of thermoelectric compound Mg2Sn deposited by co-sputtering assisted by multi-dipolar microwave plasma

Magnesium stannide (Mg₂Sn) thin films doped with Ag intended for thermoelectric applications are deposited on both silicon and glass substrates at room temperature by plasma assisted co-sputtering. Characterization by scanning electron microscopy, energy-dispersive X-ray spectroscopy and X-ray diffraction confirms the formation of fine-grained polycrystalline thin films with thickness of 1-3 μm. Stoichiometry, microstructure and crystal structure of thin films are found to vary with target biasing and the distance from targets to substrate. Measurements of electrical resistivity and Seebeck coefficient at room temperature show the maximum power factor of ∼5.0 × 10⁻³ W K⁻² m⁻¹ for stoichiometric Mg₂Sn thin films doped with ∼1 at.% Ag.     

Dielectric and piezoelectric properties of Sb doped (NaBi)0.38(LiCe)0.05[]0.14Bi2Nb2O9 ceramics

Sb⁵⁺-doped (NaBi)_0.38(LiCe)_0.05[]_0.14Bi₂Nb₂O₉ (represented as NBNLCS-x, where [] represents A-site vacancies) ceramics were prepared by the conventional solid-state route. The ceramics well sintered to approach ∼98.5% theoretical density and the tetragonality of crystal structure increased with Sb⁵⁺ additions. However, the Curie temperature (T_C) and the piezoelectric coefficient (d₃₃) of Sb⁵⁺-modified ceramics gradually decreased. The 3 mol% Sb⁵⁺-doped samples exhibited optimum properties with a d₃₃ value of ∼22 pC/N planar electromechanical coupling factor (k_p) of ∼11.2% and relatively high T_C of ∼765 °C. These results indicate that NBNLCS-x material is a promising candidate for high-temperature piezoelectric applications.     

Hot corrosion behavior of detonation gun sprayed Cr3C2–NiCr coatings on Ni and Fe-based superalloys in Na2SO4–60% V2O5 environment at 900 °C

The present work investigates the hot corrosion resistance of detonation gun sprayed (D-gun) Cr₃C₂–NiCr coatings on Superni 75, Superni 718 and Superfer 800 H superalloys. The deposited coatings on these superalloy substrates exhibit nearly uniform, adherent and dense microstructure with porosity less than 0.8%. Thermogravimetry technique is used to study the high temperature hot corrosion behavior of bare and Cr₃C₂–NiCr coated superalloys in molten salt environment (Na₂SO₄–60% V₂O₅) at high temperature 900 °C for 100 cycles. The corrosion products of the detonation gun sprayed Cr₃C₂–NiCr coatings on superalloys are analyzed by using XRD, SEM, and FE-SEM/EDAX to reveal their microstructural and compositional features for elucidating the corrosion mechanisms. It is shown that the Cr₃C₂–NiCr coatings on Ni- and Fe-based superalloy substrates are found to be very effective in decreasing the corrosion rate in the given molten salt environment at 900 °C. Particularly, the coating deposited on Superfer 800 H showed a better hot corrosion protection as compared to Superni 75 and Superni 718. The coatings serve as an effective diffusion barrier to preclude the diffusion of oxygen from the environment into the substrate superalloys. It is concluded that the hot corrosion resistance of the D-gun sprayed Cr₃C₂–NiCr coating is due to the formation of desirable microstructural features such as very low porosity, uniform fine grains, and the flat splat structures in the coating.     

Selective single pulse femtosecond laser removal of alumina (Al2O3) from a bilayered Al2O3/TiAlN/steel coating

We studied surface modification of a double layer protective coating on steel induced by single fs laser pulse irradiation in ambient air. The outer alumina (Al₂O₃) layer, which protects against aggressive environments, was 1.7 μm thick and the titanium aluminum nitride (TiAlN) layer in contact with the steel surface had a thickness of 1.9 μm. The pulses (λ = 775 nm, τ = 200 fs) were generated by a Ti:sapphire laser source. The pulse energy was varied from 0.32 μJ to 50 μJ, corresponding to an incident laser fluence of 0.11 J cm^− 2 to 16.47 J cm^− 2. The surface damage threshold was found to be 0.20 J cm^− 2 and the alumina layer removal was initiated at 0.56 J cm^− 2. This selective ablation of alumina was possible in a wide range of fluences, up to the maximum applied, without ablating the TiAlN layer beneath.     

Microstructure and mechanical properties of laminated ZrB2-SiC ceramics with ZrO2 interface layers

Laminated ZrB₂-SiC ceramics with ZrO₂ interface layers were successfully prepared by tape casting, laminating and hot pressing. The flexural strength and fracture toughness are 561 ± 20 MPa and 14.4 ± 0.3 MPa m^1/2 for parallel direction, and 432 ± 18 MPa and 5.8 ± 0.3 MPa m^1/2 for perpendicular direction. The fracture toughness for parallel direction is improved significantly compared to monolithic ZrB₂-SiC ceramics. The toughening mechanism was attributed to the deflection and branch of the crack and the new microcracks, which would increase the propagation path and fracture work.     

Coexistence of room temperature ferroelectricity and ferrimagnetism in multiferroic BiFeO3-Bi0.5Na0.5TiO3 solid solution

The structure, ferroelectric and magnetic properties of (1 − x)BiFeO₃-xBi_0.5Na_0.5TiO₃ (x = 0.37) solid solution fabricated by a sol-gel method have been investigated. X-ray diffraction and Raman spectroscopy measurements show a single-phase perovskite structure with no impurities identified. Compared with pure BiFeO₃, the coexistence of ferroelectricity and ferrimagnetism have been observed at room temperature for the solution with remnant polarization P_r = 1.41 μC/cm² and remnant magnetization M_r = 0.054 emu/g. Importantly, a magnetic transition from ferrimagnetic (FM) ordering to paramagnetic (PM) state is observed, with Curie temperature T_C ∼ 330 K, being explained in terms of the suppression of cycloid spin configuration by the structural distortion.     

Densification and mechanical properties of fine-grained Al2O3-ZrO2 composites consolidated by spark plasma sintering

Alumina matrix composites containing 5 and 10 wt% of ZrO₂ were sintered under 100 MPa pressure by spark plasma sintering process. Alumina powder with an average particle size of 600 nm and yttria-stabilized zirconia with 16 at% of Y₂O₃ and with a particle size of 40 nm were used as starting materials. The influence of ZrO₂ content and sintering temperature on microstructures and mechanical properties of the composites were investigated. All samples could be fully densified at a temperature lower than 1400 °C. The microstructure analysis indicated that the alumina grains had no significant growth (alumina size controlled in submicron level 0.66-0.79 μm), indicating that the zirconia particles provided a hindering effect on the grain growth of alumina. Vickers hardness and fracture toughness of composites increased with increasing ZrO₂ content, and the samples containing 10 wt% of ZrO₂ had the highest Vickers hardness of 18 GPa (5 kg load) and fracture toughness of 5.1 MPa m^1/2.     

Synthesis of monodispersed ultrafine Bi2S3 nanocrystals

Monodispersed ultrafine Bi₂S₃ nanocrystals of ∼3 nm were synthesized via a facile and mild method, in which thioacetamide and bismuth oleate complex were used as the sulfur and bismuth precursors, respectively. The obtained Bi₂S₃ nanocrystals possessed a high surface area of 305 m² g⁻¹. The nanostructures of Bi₂S₃ nanocrystals were characterized by X-ray diffraction (XRD), high-resolution transmission electron microscopy (HRTEM) and selective area electron diffraction (SAED) techniques. The optical property of the Bi₂S₃ nanocrystals was studied by photoluminescence spectroscopy. A remarkable blue shift and a band gap of ∼1.5 eV were observed. The shape of the Bi₂S₃ nanocrystals could be tuned by adjusting the initial Bi/S molar ratio and reaction temperature, respectively. A possible burst nucleation mechanism for this monodispersed ultrafine Bi₂S₃ nanocrystals was proposed.     

An open aperture z-scan study of Sr2CeO4 blue phosphor

Sr₂CeO₄ blue phosphor has been prepared by the solid-state reaction method. The X-ray diffraction (XRD) study confirms the structure of the system to be orthorhombic. High resolution electron transmission microscopy reveals that Sr₂CeO₄ prepared by the solid state reaction method is composed of elongated spherical structures of length ∼0.2-0.6 μm and width ∼90-150 nm. The excitation spectrum shows a broad band which peaks at 275 nm. The emission spectrum shows a broad band which peaks at 467 nm when excited at 275 nm. The emission band is assigned to the energy transfer between the molecular orbital of the ligand and charge transfer (CT) state of the Ce⁴⁺ ion. The Commission International de l’Eclairage (CIE) co-ordinates are x = 0.15, and y = 0.23. The nonlinear absorption behavior of Sr₂CeO₄ has been investigated using the open aperture z-scan technique. The calculated effective two-photon absorption coefficient shows that the Sr₂CeO₄ blue phosphor is a promising optical limiting material.     

Preparation and characteristics of Fe3O4@YVO4:Eu bifunctional magnetic-luminescent nanocomposites

A facile direct precipitation method has been developed for the synthesis of bifunctional magnetic-luminescent nanocomposites with Fe₃O₄ nanoparticles as the core and YVO₄:Eu³⁺ as the shell. Transmission electron microscopy (TEM) images revealed that the obtained bifunctional nanocomposites had a core-shell structure and a spherical morphology. The average size was ∼150 nm, and the thickness of the shell was ∼15 nm. The X-ray diffraction (XRD) patterns showed that a cubic spinel structure of Fe₃O₄ core and a tetragonal phase of YVO₄ shell were obtained. Fourier transform infrared (FT-IR) spectra confirmed that the YVO₄:Eu³⁺ had been successfully deposited on the surface of Fe₃O₄ nanoparticles. Photoluminescence (PL) spectra indicated that the nanocomposites displayed a strong red characteristic emission of Eu³⁺. Magnetic measurements showed that the obtained bifunctional nanocomposites exhibited superparamagnetic behavior at room temperature. Therefore, the bifunctional nanocomposites are expected to develop many potential applications in biomedical fields.