C-MoS2-Fe2O3(Fe3O4)纳米润滑剂对无镀铜焊丝导电嘴磨损的影响

针对无镀铜实心焊丝在机器人自动焊接时导电嘴磨损问题,采用机械涂敷法在无镀铜实心焊丝表面制备了C-MoS₂-Fe₂O₃(Fe₃O₄)纳米复合润滑剂,研究了润滑剂配比对导电嘴磨损性能的影响. 结果表明,C-Fe₃O₄涂层的润滑性能优于C-Fe₂O₃涂层的润滑性能,随着涂层中纳米MoS₂含量的升高,导电嘴的抗磨性能增强. 纳米复合润滑剂在焊丝与导电嘴的摩擦界面发生摩擦化学反应形成了保护性的自修复膜,此膜主要由润滑性能优异的FeO,MoS₂,MoO₃组成,避免了焊丝与导电嘴内表面的直接接触,从而减少了导电嘴的磨损. 氧化磨损、磨粒磨损和电弧烧蚀是导电嘴磨损的主要机制.     

Improvement in the properties of nickel by nano-Cr2O3 incorporation

Nano-ceramic composite coatings were prepared by the electrodeposition method using sulphamate electrolyte. Nickel was chosen as the metal matrix and nano-Cr₂O₃ particles were chosen as the reinforcement. The surface morphology and the particle distribution in the coating were analysed using field emission scanning electron microscope (FESEM). The particle content was obtained using energy dispersive X-ray analysis (EDAX). A change in the surface morphology of Ni was seen on the incorporation of Cr₂O₃ particles. The coatings were characterized for their structure and no change in the diffraction pattern was seen between plain Ni and Ni-Cr₂O₃ composite. The mechanical property like microhardness and tribological behaviour of the nano-composite coatings was studied and it was observed that the incorporation of Cr₂O₃ particles enhanced the mechanical properties of Ni matrix. The nano-composites were analysed for their thermal stability and corrosion resistance. An improvement in thermal stability was observed but no change in the corrosion behaviour of Ni was seen on the incorporation of nano chromium oxide particles.     

Synthesis and characteristics of poly(3-pyrrol-1-ylpropanoic acid) (PPyAA)-Fe3O4 nanocomposite

Poly(3-pyrrol-1-ylpropanoic acid) (PPyAA)-Fe₃O₄ nanocomposite was successfully synthesized by an in situ polymerization of 1-(2-carboxyethyl) pyrrole in the presence of synthesized Fe₃O₄ nanoparticles. Evaluation of structural, morphological, electrical and magnetic properties of the nanocomposite was performed by XRD, FT-IR, TEM, TGA, magnetization and conductivity measurements, respectively. XRD analysis reveals the inorganic phase as Fe₃O₄ and TGA shows about 90 wt% loading of Fe₃O₄ in the nanocomposite. FT-IR analysis indicates a successful conjugation of Fe₃O₄ particles with polypyrrole acetic acid. Magnetization measurements show that polypyrrole acetic acid coating decreases the saturation magnetization of Fe₃O₄ significantly. This reduction has been explained by the pinning of the surface spins by the possible adsorption of non-magnetic ions during the polymerization process. The conductivity and dielectric permittivity measurements strongly depend on the thermally activated polarization mechanism and thermal transition of PPyAA in the nanocomposite structure. Large value of dielectric permittivity (?′) of the nanocomposite at lower frequency is attributed to the predominance of species like Fe²⁺ ions and grain boundary defects (interfacial polarization).     

WC和Al2O3对氩弧熔覆FeAlCoCrCuTi0.4高熵合金涂层组织和耐冲蚀性能影响

利用氩弧熔覆技术制备了FeAlCoCrCuTi_0.4,WC/Al₂O₃-FeAlCoCrCuTi_0.4高熵合金涂层,并通过XRD,SEM,EDS,硬度测试和冲蚀磨损测试等方法,探究了WC和Al₂O₃的添加对FeAlCoCrCuTi_0.4高熵合金涂层显微组织和性能的影响.结果表明,通过氩弧熔覆技术所制备的合金涂层表面成形性良好,无孔洞、裂纹等缺陷产生,与基体呈高强度冶金结合.WC和Al₂O₃的添加对涂层稀释率的降低有显著作用.三种涂层都是主要由Bcc相（Fe-Cr固溶体）构成,晶粒以胞状树枝晶形式存在.添加WC后,晶粒细化明显,在各种强化作用下涂层硬度为685.8 HV.且WC和Al₂O₃的添加显著提高了涂层耐冲蚀磨损性能,耐磨性几乎可以达到FeAlCoCrCuTi_0.4高熵合金涂层的2倍.     

磷氮阻燃剂 / 纯丙树脂光固化复合膨胀阻燃涂层制备及膨胀行为

目的制备一种新型磷氮类紫外光固化膨胀阻燃涂层,研究磷氮复合成分对阻燃性能及膨胀行为的影响。方法采用丙烯酸正丁酯、甲基丙烯酸甲酯、甲基丙烯酸缩水甘油酯为原料制备环氧侧基聚丙烯酸酯,进一步利用丙烯酸开环环氧制备光固化聚丙烯酸酯,并结合前期所合成的含磷单体磷杂环丙烯酸酯磷酸酯(PGMH)和含氮光固化单体三嗪基四丙烯酸酯(BDAETH)制备光固化膨胀阻燃涂层。通过热重法和红外光谱研究了PGMH对光固化聚丙烯酸酯固化膜热降解机理的影响。采用极限氧指数对涂层阻燃性能进行研究,设计并自制设备对涂层的膨胀行为进行监测。结果随着磷氮复合阻燃剂的添加,涂层在450~480℃之间快速膨胀,其最大单向膨胀度可达14。膨胀碳层隔绝氧气,从而提升阻燃性能,将光固化聚丙烯酸酯的氧指数从19提升到28.5。结论磷氮复合阻燃剂的添加可有效赋予涂层在升温或燃烧过程中的膨胀特性,生成隔绝氧气的膨胀碳层,提高涂层的阻燃性能。     

阴极等离子体电沉积Pt颗粒弥散的Al2O3/YSZ复合涂层的性能研究

采用阴极等离子电解沉积弥散Pt颗粒增韧YSZ-Pt/Al2O3-Pt双层复合涂层。涂层中弥散的Pt颗粒阻碍的氧在涂层中的扩散,提高了涂层的抗氧化性能。Pt颗粒的弥散增韧显著提高了涂层的断裂韧性,缓解了陶瓷层与合金基体在高温下产生的热应力,使得涂层在高温服役过程中具有良好的抗剥落性能。     

A2Zr2O7型稀土锆酸盐热障涂层研究进展

综述了国内外稀土锆酸盐热障涂层在制备技术,纳米涂层,涂层结构及涂层的热物理性能、力学性能及热腐蚀性能等方面的研究成果,讨论了稀土锆酸盐热障涂层在每个方面研究存在的不足。指出未来应该进一步改善稀土锆酸盐涂层的制备工艺及后处理工艺,提高涂层的结合强度,延长涂层的服役寿命,改善涂层耐腐蚀、抗烧结等性能;开发新的涂层制备工艺,重点研究各类纳米稀土锆酸盐涂层的性能;进一步提高涂层的隔热效果、服役温度及工作寿命。     

Direct synthesis of Fe3O4 nanopowder by thermal decomposition of Fe-urea complex and its properties

An easy synthesis route of magnetite (Fe₃O₄) nanopowder is developed by using thermal decomposition of Fe-urea complex ([Fe(CON₂H₄)₆](NO₃)₃). The formation of Fe₃O₄ is confirmed from X-ray powder diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) measurements. The morphological properties and magnetic properties of the Fe₃O₄ are characterized by transmission electron microscopy (TEM) and magnetic measurements, respectively. By an increase in reaction temperature from 200 to 300 °C, the average crystallite size of the Fe₃O₄ nanopowder increases from 37 to 50 nm. Room temperature magnetization hysteresis curves show that the Fe₃O₄ nanopowder possesses ferrimagnetic characteristics. The saturation magnetization of the Fe₃O₄ nanopowder increases from 70.7 to 89.1 emu/g when the reaction temperature increases from 200 to 300 °C.     

Thermo-physical and thermal cycling properties of plasma-sprayed BaLa2Ti3O10 coating as potential thermal barrier materials

Increased turbine inlet temperature in advanced turbines has promoted the development of thermal barrier coating (TBC) materials with high-temperature capability. In this paper, BaLa₂Ti₃O₁₀ (BLT) was produced by solid-state reaction of BaCO₃, TiO₂ and La₂O₃ at 1500 °C for 48 h. BLT showed phase stability between room temperature and 1400 °C. BLT revealed a linearly increasing thermal expansion coefficient with increasing temperature up to 1200 °C and the coefficients of thermal expansion (CTEs) are in the range of 1 × 10^− 5–12.5 × 10^− 6 K^− 1, which are comparable to those of 7YSZ. BLT coatings with stoichiometric composition were produced by atmospheric plasma spraying. The coating contained segmentation cracks and had a porosity of around 13%. The microhardness for the BLT coating is 3.9–4.5 GPa. The thermo-physical properties of the sprayed coating were investigated. The thermal conductivity at 1200 °C is about 0.7 W/mK, exhibiting a very promising potential in improving the thermal insulation property of TBC. Thermal cycling result showed that the BLT TBC had a lifetime of more than 1100 cycles of about 200 h at 1100 °C. The failure of the coating occurred by cracking at the thermally grown oxide (TGO) layer due to severe oxidation of bond coat. Based on the above merits, BLT could be considered as a promising material for TBC applications.     

Enhanced performance of α-Al2O3 coatings by control of crystal orientation

α-Al₂O₃ coatings with (101?2), (101?4), (0001) and (101?0) textures were obtained using chemical vapour deposition. The textured coatings were compared with α-Al₂O₃ obtained through the κ→α phase transformation. The coating microstructures were studied by scanning electron microscopy and transmission electron microscopy and residual stress and texture were determined by X-ray diffraction using Cr K_α and Cu K_α radiation, respectively. Microtexture was investigated using electron back-scatter diffraction. Wear properties of the α-Al₂O₃ coatings were evaluated in turning of cast iron and steel. All the studied coatings were under a tensile stress of the order of 0.2-0.7 GPa. The cutting tests confirmed substantial texture effects especially in cutting of steel. The best performance was exhibited by the (0001) textured coatings i.e. when the basal planes of α-Al₂O₃ grains were nearly parallel to the coating surface. As compared with the other textured coatings, the (0001) textured coating showed a clearly enhanced ability to undergo uniform plastic deformation. The present work also established that the texture of α-Al₂O₃ coatings could be controlled by process data during deposition.     

Thermal conductivity and thermal cycle life of La2O3 and HfO2 doped ZrO2-Y2O3 coatings produced by EB-PVD

The effects of La₂O₃ and HfO₂ addition on thermal conductivity and thermal cycle life of EB-PVD YSZ coatings were investigated. La₂O₃ and HfO₂ were selected as additives, because they significantly suppress the sintering of YSZ. The developed coating showed low thermal conductivity as well as high resistance to sintering. Burner rig tests confirmed that the developed coating have a superior thermal insulating effect and have a longer life than that of a coating with conventional composition.     

Al2O3纳米粒子环氧涂层对钢筋防护性能的电化学噪声分析

目的研究Al2O3纳米粒子环氧复合涂层对钢筋的防护性能。方法制备Al2O3纳米粒子,将其添加至环氧涂料中,并涂覆在工业钢筋表面成膜。通过XRD和SEM对Al2O3进行表征;利用电化学噪声、交流阻抗谱分析技术,对复合涂层在3.5%(质量分数)NaCl介质中对工业钢筋的防护性能进行测试分析。结果制备的氧化铝纳米粒子的粒径平均为75 nm。通过对电化学噪声测试的有效数据进行时域和频域分析,通过交流阻抗谱分析及数据拟合,认为Al2O3纳米粒子添加量为0.1%(以占环氧树脂质量的百分比计)时,涂层对钢筋的防护性能最好。结论向环氧涂层中添加适量的Al2O3纳米粒子,可以明显提升其对钢筋的防护性能。     

Al_2O_3/MoS_2复合涂层的制备及摩擦磨损性能

以大气等离子喷涂工艺制备的Al_2O_3陶瓷涂层为模板,利用陶瓷涂层中存在的孔隙和微裂纹,采用水热反应在其内部原位合成具有润滑特性的MoS_2,制备出Al_2O_3/MoS_2的复合涂层。结果表明,通过水热反应在陶瓷涂层原有的微观缺陷中成功合成了MoS_2,合成的MoS_2固体粉末呈类球形状,并且这球状的粉末是由纳米片层状的MoS_2搭建组成的。摩擦试验结果表明,与纯Al_2O_3涂层相比,复合涂层中由于MoS_2润滑膜的形成,其摩擦因数和磨损率都显著降低,且载荷越大,复合涂层的摩擦性能越好。     

Microstructure, spallation and corrosion of plasma sprayed Al2O3–13%TiO2 coatings

The electrochemical corrosion behaviours of the steel substrates coated with three different plasma sprayed Al₂O₃–13%TiO₂ coatings were studied in this paper. The three kinds of Al₂O₃–13%TiO₂ coatings were conventional ME coating, nanostructured NP coating and NS coating. There were micro cracks, laminar splats and straight columnar grains in ME coating. For the two nanostructured coatings, the laminar microstructure and columnar grains were not obvious. The NP coating had the highest hardness and spallation resistance. Electrochemical corrosion behaviour of the three coatings was mainly investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) in aqueous Na₂SO₄ solution.     

MoS2颗粒表面包覆Al2O3及其在镀层中的应用

采用非均匀形核法将Al2O3包覆到MoS2颗粒表面,提高颗粒的亲水性能。研究了溶液pH值、Al(NO3)3的摩尔浓度和预处理工艺对包覆率的影响;采用SEM及EDS分析了包覆前后MoS2颗粒的微观形貌和表面成分;通过测量接触角研究了颗粒表面的亲水性。结果表明,颗粒表面均匀包覆了一层Al(OH)3;溶液pH值对包覆率的影响最大,Al(NO3)3的摩尔浓度次之。最佳工艺为:溶液pH值为5.5,Al(NO3)3浓度为0.15mol/L,预处理过程不添加表面活性剂。随着包覆率的提高,MoS2颗粒的亲水性提高。利用包覆Al2O3的MoS2制得了Ni-P-MoS2化学复合镀层,提高了镀层中沉积粒子的均匀致密性。     

Influence of expandable graphite on fire resistance and water resistance of flame-retardant coatings

Expandable graphite (EG) coating and ammonium polyphosphate-pentaerythritol-melamine (APP-PER-MEL) coating were prepared. Thermal degradation and char formation of the coatings were investigated by differential thermal analysis (DTA), thermogravimetry (TG), X-ray diffraction (XRD), scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The results have shown that the anti-oxidation and fire-resistant properties of expandable graphite coating containing EG with size of 74 μm are better than those of APP-PER-MEL coating. The static immersion test was applied to study water resistance of the coatings, and the fire protection test and mechanical test were used to analyse heat insulation and mechanical properties of coatings before and after water immersion. The fire-resistant and mechanical properties of APP-PER-MEL coating were severely damaged by water immersion, whereas EG coating containing 8.5% EG with size of 74 μm could retain the good fire resistance even after 500 h water immersion.     

Photocatalytic performance of nano-photocatalyst from TiO2 and Fe2O3 by mechanochemical synthesis

Nano-particles of homogeneous solid solution between TiO₂ and Fe₂O₃ (up to 10 mol%) have been prepared by mechanochemical milling of TiO₂ and yellow Fe₂O₃/red Fe₂O₃/precipitated Fe (OH)₃ using a planetary ball mill. Such novel solid solution cannot be prepared by conventional co-precipitation technique. A preliminary investigation of photocatalytic activity of mixed oxide (TiO₂/Fe₂O₃) on photo-oxidation of different organic dyes like Rhodamine B (RB), Methyl orange (MO), Thymol blue (TB) and Bromocresol green (BG) under visible light (300-W Xe lamp; λ > 420 nm) showed that TiO₂ having 5 mol% of Fe₂O₃ (YFT1) is 3-5 times higher photoactive than that of P25 TiO₂. The XRD result did not show the peaks assigned to the Fe components (for example Fe₂O₃, Fe₃O₄, FeO₃, and Fe metal) on the external surface of the anatase structure in the Fe₂O₃/TiO₂ attained through mechanochemical treatment. This meant that Fe components were well incorporated into the TiO₂ anatase structure. The average crystallite size and particle size of YFT1 were found to be 12 nm and 30 ± 5 nm respectively measured from XRD and TEM conforming to nanodimensions. Together with the Fe component, they absorbed wavelength of above 387 nm. The band slightly shifted to the right without tail broadness, which was the UV absorption of Fe oxide in the Fe₂O₃/TiO₂ particle attained through mechanochemical method. This meant that Fe components were well inserted into the framework of the TiO₂ anatase structure. EPR and magnetic susceptibility show that Fe³⁺ is in low spin state corresponding to μ_B = 1.8 BM. The temperature variation of μ_B shows that Fe³⁺ is well separated from each other and does not have any antiferromagnetic or ferromagnetic interaction. The evidence of Fe³⁺ in TiO₂/Fe₂O₃ alloy is also proved by a new method that is redox titration which is again support by the XPS spectrum.     

基于磁过滤技术的热障涂层表面Al2O3 覆盖层抗CMAS腐蚀性能

为了提高热障涂层（TBC）的抗沉积物（主要成分为CaO、MgO、Al₂O₃和SiO₂,简称CMAS）腐蚀性能,采用磁过滤阴极真空电弧（FCVA）技术在TBC表面上制备了致密的Al₂O₃覆盖层,比较和分析了Al₂O₃改性TBC和沉积态TBC的润湿行为和抗CMAS腐蚀性能。结果表明：使用FCVA技术制备Al₂O₃覆盖层的过程对7%（质量分数）氧化钇稳定的氧化锆（7YSZ）相的结构无明显影响,且经Al₂O₃改性的TBC综合性能均优于沉积态TBC。在1250 ℃、CMAS腐蚀条件下,Al₂O₃覆盖层有效地限制了熔融CMAS在TBC表面上的扩散行为。同时,Al₂O₃填充了7YSZ柱状晶之间的间隔并且阻碍了熔融CMAS的渗透,证明了FCVA可作为一种制备Al₂O₃涂层的新方法以提高TBC的抗CMAS腐蚀性能,且Al₂O₃涂层及其制备过程对TBC的热震性能均无消极影响。     

常压和低压环境下反应等离子喷涂Al/Fe2O3复合材料的合成机理(英文)

反应等离子喷涂(RPS)技术被广泛用于制备不同使用需求的高性能涂层材料。基于经典的铝热反应原理,采用反应等离子喷涂技术分别在近常压和低压环境下制备了Al-Fe₂O₃涂层,通过XRD、SEM和EDS等分析方法对所制备涂层的相组成和显微结构进行了表征。阐明了Al和Fe₂O₃在加热和反应等离子喷涂过程中的反应机理。DTA分析结果表明,氩气氛下长时间热处理产物主要为Fe、Al₂O₃和FeAl相。然而,在等离子喷涂过程中,低氧分压环境导致中间产物FeAl₂O₄铁尖晶石相的生成,由于近常压等离子喷涂过程的冷却速度极快,该相可以保留在最终涂层结构中。而低压反应等离子喷涂等离子体射流飞行距离长,还原性气氛和较长的反应时间将其进一步还原为FeAl相。     

Novel thermal barrier coatings based on La2(Zr0.7Ce0.3)2O7/8YSZ double-ceramic-layer systems deposited by electron beam physical vapor deposition

Double-ceramic-layer (DCL) thermal barrier coatings (TBCs) of La₂(Zr_0.7Ce_0.3)₂O₇ (LZ7C3) and yttria stabilized zirconia (YSZ) were deposited by electron beam-physical vapor deposition (EB-PVD). The thermal cycling test at 1373 K in an air furnace indicates the DCL coating has a much longer lifetime than the single layer LZ7C3 coating, and even longer than that of the single layer YSZ coating. The superior sintering-resistance of LZ7C3 coating, the similar thermal expansion behaviors of YSZ interlayer with LZ7C3 coating and thermally grown oxide (TGO) layer, and the unique growth modes of columns within DCL coating are all very helpful to the prolongation of thermal cycling life of DCL coating. The failure of DCL coating is mainly a result of the reduction-oxidation of cerium oxide, the crack initiation, propagation and extension, the abnormal oxidation of bond coat, the degradation of t′-phase in YSZ coating and the outward diffusion of Cr alloying element into LZ7C3 coating.