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1.
The microstructure and microhardness of a cast Al-10wt%Mg (henceforth Al-10Mg) alloy with 0.2wt% addition of Al- 5Ti-0.25C master alloy were compared with those of a refiner-free alloy of similar chemical composition. It was found that this level of the master alloy addition not only caused an effective grain refinement, but also caused a significant increase in the microhardness of the Al-10Mg alloy. Microchemical analysis revealed that TiC particles existed in the grain center. The relationship between the holding time and grain size was also studied. It shows that the grain refining efficiency is faded observably with the holding time. This is explained in terms of the instability of TiC particles.  相似文献   

2.
An Al-50wt^TiC composite was directly synthesized by self-propagating high-temperature synthesis(SHS) technology,and then was used as a grain refining master alloy for commercially pure aluminun.The microstructure and grain refining performance of the synthesized master alloy were emphatically investigated.The SHS master alloy only ocntained submicron TiC particles except for Al matrix.Moreover,TiC particles were relatively free of agglomeration.Grain refining tests show that adding only 0.1wt^ of the master alloys to the aluminum melt could transform the sturcture of the solidified samples from coarse columnar grains to fine almost 1.5h at 1003K.Therefore,it is concluded that the SHS master alloy is an effective grain refiner for aluminum and its alloys,and that it is highly resistant to the grain refining fading encountered with most grain refiners.  相似文献   

3.
An electrostrictive uniaxial ultrasonic levitation reaction system was designed to perform TiC synthesis reaction by suspending graphite powder in Al-3Ti melt and an Al-3Ti-0.15C grain refiner alloy was obtained. The results show that sound pressure node in which graphite suspends is formed in the melt between radiation block and reflecting board by ultrasonic and TiAl3 particles congregate around C powder. Meanwhile, due to ultrasonic cavitation, dissolved TiAl3 provides better surface condition for the synthesis reaction of TiC. The reaction route is that C and dissolved Ti react to form TiC. Ultrasonic cavitation has a thermal activation effect on TiC particles and Al-3Ti-0.15C refiner has excellent microstructural refining effect on α-Al.  相似文献   

4.
The three dimensional(3D) microstructures of Al-Bi alloys with different grain refiners(Al-5Ti-B, Al-3B and Al-3Ti) have been studied using synchrotron X-ray microtomography. The relationships between the microstructures and the corresponding wear behavior are verified through the friction and wear tests. The worn surfaces of the samples with grain refiners tested under 15 and 60 N loads are analyzed using Scanning Electron Microscopy(SEM). The results indicate that the addition of grain refiners is beneficial to the size and distribution of the Bi-rich particles in Al-Bi alloys. Compared with Al-5Ti-B and Al-3B grain refiners, the Bi-rich particles are more uniformly distributed and spherical with finer size with the addition of Al-3Ti grain refiner. The refinement renders the Al-20wt%Bi alloy refined by Al-3Ti the superior wear resistance with respect to those refined by Al-5Ti-B and Al-3B grain refiners, corresponding to the microstructures with fine and uniformly distributed Bi-rich particles in the Al matrix.  相似文献   

5.
借助SEM与XRD分析手段,对自制的AITiCCeP(舍2%P)中间合金进行物相分析,并以Al-30%Si合金为变质对象,探讨其对初晶硅的变质效果与变质机理。结果发现:A1TiCCeP中间合金组织中含有TiC、AlP、TiAl3和Ti2Al20等物相,当A1TiCCeP的添加量(以磷的实际添加量计算)为Al-30%Si合金质量的0.15%时,对初晶硅变质效果显著,平均尺寸约为281zm,优于商用Cu.P中间合金。  相似文献   

6.
Al-Ti-C中间合金的制造及其细化效果的研究   总被引:3,自引:0,他引:3  
含有TiC质点的中间合金可以作为铝及铝合金的晶粒细化剂。在试验室内用真空感应炉和电阻炉能够熔炼出Al-Ti-C中间合金。用试制的铸态Al-Ti-C中间合金对99.7%Al进行晶粒细化处理,与商品的丝状Al-Ti-B中间合金比较,有相似的细化效果。这项研究表明,Al-Ti-C三元中间合金是有应用价值的。  相似文献   

7.
The mechanical properties of Al-6Mg alloy with three treatment states (H112, O and cold-extruded states) were investigated at room and high temperatures using an INSTRON machine and a Split Hopkinson Pressure Bar (SHPB). Stress-strain curves of the alloy with different processes were obtained at a quasi-static strain rate of 5×10-4 s-1and dynamic strain rates of 1 400-4 200 s-1, respectively. The results suggest that, at room temperature, the three processed Al-6Mg alloys are all low sensitive to strain rate. The O state Al-6Mg alloy (Al-6Mg-O) exhibits the most ductility, while the cold-extruded Al-6Mg alloy (Al-6Mg-C) displays the highest strength. At elevated temperatures, the yield stresses and the differences in yield stress of the three processed alloys all decrease with increasing temperature under the quasi-static strain rate of 5×10-4 s-1. Based on test results, modified Johnson-Cook (JC) constitutive models for the three processed Al-6Mg alloys were developed. The microstructures before and after deformation were examined by electron backscattered diffraction (EBSD) and further dynamic recrystallization (DRX) at the strain rate of 3 300 s-1 was discussed.  相似文献   

8.
通过正交试验和单因素试验,考察了Cu、Mg、Zn、Ni和Fe对Al—18Si过共晶铝硅合金室温及高温(350℃)力学性能的影响规律,利用光学金相显微镜(OM)、扫描电镜(SEM)、能谱分析仪(EDX)对合金中富Cu相、富Fe相的组织组成进行了分析.结果表明:Cu、Mg是提高AI-18Si过共晶铝硅舍金室温及高温强度的主要因素;Zn含量增加明显降低合金350℃时的高温强度,改善合金的室温和高温延伸率;Fe降低合金的室温强度,显著提高合金的高温强度;当Cr:Fe=0.35:1,Mn:Cr=2:1,含铁0.8%~1.2%时,Al-18Si-4.0Cu-0.7Mg-0.2Zn-1.0Ni-(0.8~1.2)Fe合金力学性能σb(25℃))310MPa,延伸率受(25℃)≥0.75%,σb(350℃)〉130MPa,延伸率δs(35℃)〉1.5%;合金中富铜相主要以块状Al。Cu相和白灰色花卉状A15Si。cu2Mg8相存在,富铁相主要以三叶草状、树枝状和棒状Al5Si(Cr,Mn,Fe)相存在.  相似文献   

9.
Vacuum sintering and ball milling methods were employed in the preparation process of Ti-C grain refinement and the ability of refiners with varying ratios of Ti and C to refine ZL111 crystal grains was tested. The refinement effect of the Ti-C ratios on tensile strength, elongation percentage, Brinell hardness, pro-eutectoid αAl and the size of the Si phase of ZL111, after modification by rare-earth and strontium nitrate, were studied by means of metallographic examination, SEM and mechanical property tests. The results show that there is an obvious increase in the tensile strength and elongation percentage of refined ZL111 with these new Ti and C refiner compounding powders, while Brinell hardness remained more or less constant. The pro-eutectoid αAl is considerably reduced in size and the Si phase shows a finer and rounder structure. The refiner exhibits a good grain refining performance when the Ti-C ratio is 25:1, for Al crystals can favorably easily form nuclei and grow up along the TiC surface thanks to the TiAl3 generated by surplus Ti and Al. The mechanical properties have clearly been improved by the addition of strontium nitrate to ZL111. The effective factors in the modification of mechanical properties of ZL111 are in order of importance: strontium nitrate, Ti-C ratio and rare earth.  相似文献   

10.
Al-20Si-5Fe-3Cu-1Mg alloy was synthesized by the spray atomization and deposition technique. The microstructure and mechanical properties of the spray deposited hypereutectic Al-Si alloy were studied using optical microscopy, scanning electron microscopy, X-ray diffraction, TEM (Transmission Electron Microscope) and HREM (High-resolution Electron Microscope), DSC (Differential Scanning Calorimetry), microhardness measurement, and tensile tests. The effects of Mn on the microstructural evolution of the high-silicon aluminum alloy after extrusion and heat treatment have been examined. The results show that two kinds of phases, i. e. S (Al2CuMg) and σ(Al5Cu6,Mg2), precipitated from matrix and improved the tensile strength of the alloy efficiently at both the ambient and elevated temperatures (300℃). The tensile test results indicate that the spray-deposited Al-20Si-5Fe-3Cu-1Mg alloy has better strength than the powder metallurgy processed Al-20Si-3Cu-1Mg alloy at elevated temperature.  相似文献   

11.
采用金相、SEM/EDS、XRD等研究了Cu含量对汽车车身用Al-1.0Mg-1.0Si-0.6Mn(in wt.%)铝合金结晶相及合金板材晶粒的影响规律.结果表明:Al-1.0Mg-1.0Si-(0.1~0.7)Cu-0.6Mn合金中主要存在部分可溶的浅灰色不规则条块状Al8(FeMn)2Si和黑色条块状或骨骼状结晶相Mg2Si,及完全可溶的球状或椭球状主要含Al1.9CuMg4.1Si3.3多相共晶产物;随着Cu含量增加,铸态合金中主要含Al1.9CuMg4.1Si3.3的共晶产物数量逐渐增多,而Mg2Si和Al8(FeMn)2Si结晶相变化不明显;同时,固溶后合金板材的再结晶晶粒变得越来越细,尽管Cu含量对合金冷轧板的晶粒尺寸影响不明显.  相似文献   

12.
针对Ti-C-Al-Fe2O3体系进行了热力学计算,并结合DSC及XRD分析,为研究该体系反应合成TiC,Al2O3提供了理论依据.计算结果表明:该体系在发生SHS反应时,可以生成TiC,Al2O3,Fe2Ti,TiAl3,Fe3C和Al4C3等产物,但TiC,Al2O3的热力学稳定性要远远大于Fe2Ti,TiAl3,Fe3C和Al4C3等相,因此,在1600℃的钢液引燃的SHS反应过程中,只能生成TiC,Al2O3两种产物.通过XRD分析也证明了在反应产物中只有TiC,Al2O3两种物质形成.  相似文献   

13.
采用金相显微镜、X射线衍射仪和摩擦磨损试验机对A l-15Pb、A l-15b-5Si-0.2RE和A l-15Pb-5Si-2G-0.2RE合金的组织和耐磨性能进行了研究.试验结果表明:将合金液浇注到金属型中后,其凝固组织中,铅相呈粒状分布于铝基体中;加入硅后,硅相沿晶界偏聚;同时加入硅和石墨后,铅相、硅相均呈颗粒状分布,且Si相均匀分布,无偏聚.在三组合金中,随着硅和石墨的加入,摩擦系数逐渐减小,磨损失重逐渐减小,A l-15Pb-5Si-2G-0.2RE合金表现出较佳的耐磨性能.  相似文献   

14.
介绍了铸造镁合金晶粒细化方面最近的研究进展,指出Al2RE颗粒是有效的形核剂,可用来细化镁-稀土合金和含Al镁合金。其在镁合金中的广泛应用还有待进一步研究。  相似文献   

15.
研究了Sr对Mg-3Al-1Zn镁合金铸态组织的影响.结果表明:在Mg-3Al-1Zn合金中加入0.01%和0.05%的Sr对合金组织中合金相种类没有影响,但Sr含量为0.1%时有Al4Sr相存在.同时,加入微量Sr使合金组织中Mg17Al12相的数量减少、分布更加弥散和均匀,其中Sr含量为0.1%时合金组织中的Mg17Al12相基本上呈断续状分布.此外,研究结果还发现微量Sr对Mg-3Al-1Zn合金的组织有明显的细化作用.  相似文献   

16.
设计了一种成分(质量分数/%)为Mg-8Zn-6Al-3Cu-3Ca-1.5Mn-1Si的合金,利用金相显微镜、扫描电镜、X射线衍射和维氏硬度计研究了自然冷却、快速冷却及时效处理对合金显微组织和硬度的影响.Mg-8Zn-6Al-3Cu-3Ca-1.5Mn-1Si合金慢冷组织主要由α-Mg、Mg2Cu6Al5、CaMgSi、Mg2Zn3等相构成,没有出现Mg17Al12相.合金经快冷后,抑制了第二相从基体中的析出;时效10 h后,CaMgSi相以细小的块状相均匀析出.合金具有较高的硬度值,在时效时间10 h时最大HV值达到111.  相似文献   

17.
TiAlalloyisacandidatematerialforadvancedaerospaceairframebecauseofitslowdensity ,goodoxida tionresistanceandhighmechanicalstrengthathightem perature.However,itslowertensileductilityatambienttemperatureishinderingitfrombeingwidelyused[1,2 ] .Toimprovetheseme…  相似文献   

18.
Fabrication and Mechanical Properties of TiC/TiAl Composites   总被引:3,自引:0,他引:3  
TiC/ TiAl composites with different TiC content were fabricated by rapid heating technique of spark plasma sintering ( SPS ). The effect of TiC purticles on microstructure and mechanical properties of TiAl matrix was imestigated. The results indicate that grain sizes of TiAl matrix decrease and mechanical properties are improved because of the addition of TiC particles. The composites display a 26.8% increase in bending strength when 10wt% TiC is added and 43.8% improvement in fracture toughness when 5ut% TiC is added compared to values of TiC-free materials. Grain-refinement and dispersion-strengthening were the main strengthening mechanism. The improvement of fracture toughness was due to the deflexion of TiC particles to the crack.  相似文献   

19.
将A1-5Ti-1B中间合金在有无磁场的条件下进行重熔凝固实验,对凝固后的样品金相组织进行了观察.分析了其中未熔化的固相颗粒在组织中的分布和排列状况,结果表明:与不施加磁场时的样品中针状的TiAl3颗粒杂乱无章排列相比,10T强磁场下的样品中呈长轴平行于外场方向排列;同时,重力引起的颗粒沉降行为明显较无磁场时的要弱.说明强磁场对金属熔体中固相颗粒迁移和旋转的行为有重要影响:针状的弱磁性颗粒在形状各向异性的影响下发生了磁致旋转,使之平行于外场排列;而施加强磁场后熔体的表征黏度系数增大抑制了颗粒的沉降行为.因此,可通过改变磁场参数控制凝固组织中强化相的分布和排列,制备性能优良的金属基颗粒复合材料.  相似文献   

20.
为了确定Cu、Zn、Mg等合金元素对重力铸造Al-5.5Fe基合金组织与力学性能的影响规律,采用了SEM、XRD、力学性能测试等分析检测手段.实验表明,适当增加Cu元素的质量分数可以有效提高Al-5.5Fe基合金的抗拉强度.对于重力铸造Al-5.5Fe-xCu合金而言,当Cu的质量分数由2.5%提高到4%时,该合金的抗拉强度得到明显提高,达到了130.65 MPa.Zn、Mg和Mn元素的添加可以有效提高Al-5.5Fe基合金的抗拉强度,Al-5.5Fe-4Cu-2Zn-0.4Mg-0.5Mn合金的抗拉强度达到了171.28 MPa.显微组织观察结果表明,向合金中加入Mg、Mn、Zn等元素可以将针片状Al3Fe的形貌改善得更加圆滑,合金中的第二相呈圆球状、N边形状以及六边形状,且弥散分布于基体中.第二相的数量会随着Cu元素的增加而增加,从而显著提高了合金的性能.  相似文献   

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