BiNbO4-Based Glass–Ceramic Composites for Microwave Applications

The effect of a bespoke glass sintering aid, 0.3Bi₂O₃–0.3Nb₂O₅–0.3B₂O₃–0.1SiO₂ (BN1), developed from the base ceramic composition, BiNbO₄ (BN), on the sinterability, microstructure, and microwave (MW) dielectric properties of BN ceramics has been investigated. Densities >97% theoretical could be achieved at 1020°C for samples with up to 15% BN1 additions. The resulting microstructure was composed of BN laths surrounded by a residual glass phase that contained small fibrous crystals. Some evidence of dissolution of BN crystals was observed. Optimum properties were exhibited for samples with 15 wt% of glass addition sintered for 4 h at 1020°C with a relative permittivity ɛ_r=38, a MW quality factor Q × f ₀=17 353 at 5.6 GHz, and a temperature coefficient of resonant frequency τ_f=−10 ppm/°C. The high Q × f ₀, ɛ_r, and low τ_f, coupled with a relatively low sintering temperature, suggest that the use of bespoke glass sintering aids of this type may have great potential for the fabrication of MW ceramics.     

Microwave Dielectric Properties of Sr(B'1/2Nb1/2)O3 [B'=La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Y, Er, Yb, and In] Ceramics

Sr(B'_1/2Nb_1/2)O₃ [B'=La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Y, Er, Yb, and In] ceramics were prepared by the conventional solid-state ceramic route. The crystal structure and microstructure of the ceramics were characterized by X-ray diffraction and scanning electron microscopic methods, and the dielectric properties were measured in the microwave range. Addition of a small amount of CeO₂ as a sintering aid improved the densification and dielectric properties of the ceramics. The effects of cation substitution and glass addition on the microwave dielectric properties of the ceramics were also investigated. Glass addition resulted in the lowering of the processing temperature of the materials without much affecting the dielectric properties, whereas cation substitution resulted in the variation of the temperature coefficient of resonant frequencies. A correlation of dielectric properties with the tolerance factor and ionic radii of B'-site elements of the ceramics has been observed.     

Microwave Dielectric Properties of a New A5B4O15-Type Cation-Deficient Perovskite Ba2La3Ti3TaO15

High dielectric constant and low loss ceramics with composition Ba₂La₃Ti₃TaO₁₅ have been prepared by a conventional solid-state ceramic route. This compound adopts A₅B₄O₁₅ cation-deficient hexagonal perovskite structure. The dielectric properties of dense ceramics sintered in air at 1520°C have been characterized at microwave frequencies. It shows a relative dielectric constant of ∼45, quality factor Q _u× f of ∼26 828 GHz and temperature variation of resonant frequency of −0.97 ppm/°C.     

Microwave Dielectric Properties of Gallium-Doped Hexagonal Barium Titanate Ceramics

High-permittivity and low-loss ceramics with composition BaTi_0.92Ga_0.08O_2.96 have been prepared in the BaO–Ga₂O₃–TiO₂ system using the mixed-oxide route. This compound forms as the hexagonal polymorph (6 H ) of BaTiO₃ with the space group P 6₃/ mmc . The dielectric properties of dense ceramics have been studied, at microwave frequencies, with the ceramics fired at 1450°C under flowing oxygen gas; the results are a relative permittivity, ɛ_r, of ∼74 and a quality factor, Q · f _r, of ∼7815 at 5.5 GHz. The quality factor is strongly influenced by the sintering conditions (temperature and atmosphere), whereas the relative permittivity is not influenced significantly by ceramic processing for pellets ≥93% of the theoretical X-ray density. To our knowledge, this is the first report of microwave dielectric resonance in a perovskite-type BaTiO₃-based ceramic.     

A New Low-Loss Microwave Dielectric Ceramic Sr4LaTiNb3O15

A high dielectric constant and low-loss ceramic with composition Sr₄LaTiNb₃O₁₅ has been prepared by the conventional solid-state ceramic route. This compound adopts an A₅B₄O₁₅ cation-deficient hexagonal perovskite structure and crystallizes in the trigonal system with unit cell parameters a =5.6307(2), c =11.3692(3) Å, V =312.16(2) ų, and Z =1. The dielectric properties of dense ceramics sintered in air at 1460°C have been characterized at microwave frequencies. The results show that the material affords a relatively high dielectric constant ɛ_r∼43, a high quality factor Q × f ∼44 718 GHz, and a low temperature coefficient of resonant frequency TC_f∼13 ppm/°C.     

Microwave Dielectric Properties of Li2TiO3 Ceramics Doped with ZnO–B2O3 Frit

A type of new low sintering temperature ceramic, Li₂TiO₃ ceramic, has been found. Although it is difficult for the Li₂TiO₃ compound to be sintered compactly at temperatures above 1000°C for the volatilization of Li₂O, dense Li₂TiO₃ ceramics were obtained by conventional solid-state reaction method at the sintering temperature of 900°C with the addition of ZnO–B₂O₃ frit. The sintering behavior and microwave dielectric properties of Li₂TiO₃ ceramics with less ZnO–B₂O₃ frit (≤3.0 wt%) doping were investigated. The addition of ZnO–B₂O₃ frit can lower the sintering temperature of the Li₂TiO₃ ceramics, but it does not apparently degrade the microwave dielectric properties of the Li₂TiO₃ ceramics. Typically, the good microwave dielectric properties of ɛ_r=23.06, Q × f =32 275 GHz, τ_f = 35.79 ppm/°C were obtained for 2.5 wt% ZnO–B₂O₃ frit-doped Li₂TiO₃ ceramics sintered at 900°C for 2 h. The porosity was 0.08%. The Li₂TiO₃ ceramic system may be a promising candidate for low-temperature cofired ceramics applications.     

A New Compound with Ultra Low Dielectric Loss at Microwave Frequencies

A new ultra low loss microwave dielectric ceramic, Mg(Sn_0.05Ti_0.95)O₃ (MSnT), was found and investigated. The compounds were prepared by the conventional solid-state route, and sintered at 1360°–1480°C for 2–6 h. The investigations show that the MgTi₂O₅ secondary phase was observed. Moreover, the dielectric properties were correlated with the formation second phase. The excellent microwave dielectric properties of Q × f =322 000 (GHz), ɛ_r=17.4, and τ_f=−54 ppm/°C were obtained from the new MSnT ceramics sintered at 1390°C for 4 h.     

Synthesis and Characterization of Crystallizable Anorthite-Based Glass for a Low-Temperature Cofired Ceramic Application

We report successful identification and preparation of a glass composition in the CaO–Al₂O₃–SiO₂ phase diagram with a judicious choice of fluxes that met all dielectric, electrical, and thermal property requirements for low-temperature cofired ceramic (LTCC) applications. The glass composition sintered at 900°C attains good density (2.45 g/cc) and does not precipitate any crystalline phase. However, when this glass powder is sintered at the same temperature in the presence of 30 vol% cordierite, crystallization of the anorthite phase is observed, which improves the properties of the composite for LTCC application.     

Low-Temperature Firing and Microwave Dielectric Properties of Ca[(Li1/3Nb2/3)0.84Ti0.16]O3−δ Ceramics for LTCC Applications

The effects of LiF and ZnO–B₂O₃–SiO₂ (ZBS) glass combined additives on phase composition, microstructures, and microwave dielectric properties of Ca[(Li_1/3Nb_2/3)_0.84Ti_0.16]O_3−δ (CLNT) ceramics were investigated. The LiF and ZBS glass combined additives lowered the sintering temperature of CLNT ceramics effectively from 1150° to 880°C. The main diffraction peaks of all the specimens split due to the coexistence of the non-stoichiometric phase (A) and stoichiometric phase (B), which all possess CaTiO₃-type perovskite structures. The transformation from A into B became accelerated with the increase of LiF or ZBS content. ZBS glass restrained the volatilization of lithium salt, which greatly affected the microstructures and microwave dielectric properties. CLNT ceramics with 2 wt% LiF and 3 wt% ZBS sintered at 900°C for 2 h show excellent dielectric properties: ɛ_r=34.3, Q × f =17 400 GHz, and τ_f=−4.6 ppm/°C. It is compatible with Ag electrodes, which makes it a promising ceramic for low-temperature cofired ceramics technology application.     

Tailoring the Microwave Dielectric Properties of MgNb2O6 and Mg4Nb2O9 Ceramics

The columbites MgNb₂O₆, MgTa₂O₆, and corundum-type Mg₄Nb₂O₉ ceramics were prepared by the conventional solid-state ceramic route. The structure and microstructure of the sintered samples were investigated by X-ray diffraction and scanning electron microscopic techniques. The microwave dielectric properties of the samples were measured by the resonance method in the frequency range 4–6 GHz. The dielectric properties have been tailored by forming a solid solution between MgNb₂O₆ and MgTa₂O₆ and by the substitution of TiO₂ for Nb₂O₅ in both MgNb₂O₆ and Mg₄Nb₂O₉ ceramics. The Mg(Nb_0.7Ta_1.3)O₆ has ɛ_r=29, Q _u× f =67 800 GHz, and τ_f=0.8 ppm/°C and the MgO–(0.4)Nb₂O₅–(1.5)TiO₂ composition has ɛ_r=34.5, Q _u× f =81 300 GHz, and τ_f=−2 ppm/°C.     

Microwave Dielectric Properties and Chemical Resistance of Low-Temperature-Sintered CaZrB2O6 Ceramics

Dolomite-type borate ceramics consisting of CaZrB₂O₆ were synthesized via a conventional solid-state reaction route; low-temperature sintering was explored using Bi₂O₃–CuO additives of 1–7 wt% for low-temperature co-fired ceramics applications. For several sintering temperatures, the microwave dielectric properties and chemical resistance of the ceramics were investigated. The CaZrB₂O₆ ceramics with 3 wt% Bi₂O₃–CuO addition could be sintered below 925°C, and the microwave dielectric properties of the low-temperature samples were ɛ_r=10.55, Q × f =87,350 GHz, and τ_f=+2 ppm/°C. The chemical resistance test result showed that both CaZrB₂O₆- and Bi₂O₃–CuO-added CaZrB₂O₆ ceramics were durable in basic solution but were degraded in acid solution.     

Synthesis, Structure Analysis, and Microwave Dielectric Properties of LnTiSbxTa1−xO6 (Ln=Ce, Pr, and Nd) Ceramics

LnTiSb _x Ta_{1− x} O₆ ceramics were prepared by the conventional solid-state ceramic route for x =0, 0.05, 0.1, 0.15, and 0.2. The structures of the materials were analyzed using X-ray diffraction techniques. The cell parameters and the theoretical densities of the samples were calculated using least square methods. The materials are sintered to >94% of theoretical density at 1480°C. The microwave dielectric properties were measured using the cavity resonator method. The surface morphology of the sintered samples was analyzed using scanning electron microscopy. All the materials have good microwave dielectric properties and are suitable for dielectric resonator applications.     

Bulk Crystallization of Glasses Belonging to the Calcia—Zirconia—Silica System by Microwave Energy

This paper reports results that show the effect of microwave absorption on the bulk crystallization of two glasses in the CaO—ZrO₂—SiO₂ system. The glass samples were devitrified using either microwave or conventional heating, to compare the results obtained from the two different techniques. Remarkably different crystallization paths were observed, depending mostly on the composition of the glass. This observation was especially true when microwave heating was used, where the dielectric losses observed in silicate glasses are related to the ZrO₂ content. X-ray diffraction analysis was performed on the powdered samples, to determine the crystalline phases present. The microstructure and microanalysis results of these glass-ceramic compositions are presented and are related to the different ZrO₂ contents.     

A Novel Temperature-Compensated Microwave Dielectric (1−x)(Mg0.95Ni0.05)TiO3−xCa0.6La0.8/3TiO3 Ceramics System

The microstructure and microwave dielectric properties of a (1− x )(Mg_0.95Ni_0.05)TiO₃− x Ca_0.6La_0.8/3TiO₃ ceramics system have been investigated. The system was prepared using a conventional solid-state ceramic route. In order to produce a temperature-stable material, Ca_0.6La_0.8/3TiO₃ was added for a near-zero temperature coefficient (τ_f). With partial replacement of Mg²⁺ by Ni²⁺, the dielectric properties of the (1− x )(Mg_0.95Ni_0.05)TiO₃− x Ca_0.6La_0.8/3TiO₃ ceramics can be promoted. The microwave dielectric properties are strongly correlated with the sintering temperature and the composition. An excellent Q × f value of 118,000 GHz can be obtained for the system with x =0.9 at 1325°C. For practical application, a dielectric constant (ɛ_r) of 24.61, a Q × f value of 102,000 GHz, and a temperature coefficient of resonant frequency (τ_f) of −3.6 ppm/°C for 0.85(Mg_0.95Ni_0.05)TiO₃−0.15Ca_0.6La_0.8/3TiO₃ at 1325°C are proposed. A parallel-coupled line band-pass filter is designed and simulated using the proposed dielectric to study its performance.     

Microwave Dielectric Properties of La5CrTi3O15 and La4MCrTi3O15 (M=Pr, Nd, and Sm) Ceramics

The La₅CrTi₃O₁₅ and La₄MCrTi₃O₁₅ (M=Pr, Nd, and Sm) microwave dielectric ceramics were prepared by the conventional solid-state ceramic route. The structure and microstructure of the ceramics were studied by X-ray diffraction and scanning electron microscopy methods. The dielectric properties of the ceramics were measured in the microwave frequency region using a network analyzer by the resonance method. The ceramics show a dielectric constant (ɛ_r) in the range of 37 to 39.5, a quality factor ( Q _u× f _o) 17,300 to 34,000 GHz, and a temperature coefficient of resonant frequency (τ_f) in the range from −22 to −38 ppm/°C.     

Synthesis of BaCu(B2O5) Ceramics and their Effect on the Sintering Temperature and Microwave Dielectric Properties of Ba(Zn1/3Nb2/3)O3 Ceramics

BaCu(B₂O₅) ceramics were synthesized and their microwave dielectric properties were investigated. BaCu(B₂O₅) phase was formed at 700°C and melted above 850°C. The BaCu(B₂O₅) ceramic sintered at 810°C had a dielectric constant (ɛ_r) of 7.4, a quality factor ( Q × f ) of 50 000 GHz and a temperature coefficient of resonance frequency (τ_f) of −32 ppm/°C. As the BaCu(B₂O₅) ceramic had a low melting temperature and good microwave dielectric properties, it can be used as a low-temperature sintering aid for microwave dielectric materials for low temperature co-fired ceramic application. When BaCu(B₂O₅) was added to the Ba(Zn_1/3Nb_2/3)O₃ (BZN) ceramic, BZN ceramics were well sintered even at 850°C. BaCu(B₂O₅) existed as a liquid phase during the sintering and assisted the densification of the BZN ceramic. Good microwave dielectric properties of Q × f =16 000 GHz, ɛ_r=35, and τ_f=22.1 ppm/°C were obtained for the BZN+6.0 mol% BaCu(B₂O₅) ceramic sintered at 875°C for 2 h.     

A New Microwave Dielectric Ceramic for LTCC Applications

A new low-sintering temperature microwave dielectric ceramic, the Li₂TiO₃ solid solution, was found and investigated in the Li₂O–Nb₂O₅–TiO₂ system. The compound with the composition of Li_2.081Ti_0.676Nb_0.243O₃ crystallizes as a monoclinic structure. This new microwave dielectric ceramic shows a relatively low permittivity (∼20), high Q × f values up to 50 000 (7.8 GHz), and near-zero temperature coefficients (13 ppm/°C), which were obtained via sintering at 1100°C. The addition of ≤2 wt% B₂O₃ was very effective in lowering the sintering temperature ( T _s), and dense ceramics could be obtained at T _s≤900°C. The addition of B₂O₃ does not induce apparent degradation in the microwave properties but lowers the τ_f value to near zero. It is obvious that the ceramics could be promising candidates for multilayer low-temperature co-fired ceramics applications.     

Effect of Glass Additions on BaO–TiO2–WO3 Microwave Ceramics

The effect of glass addition on the properties of BaO–TiO₂-WO₃ microwave dielectric material N-35, which has Q = 5900 and K = 35 at 7.2 GHz for samples sintered at 1360°C, was investigated. Several glasses including B₂O₃, SiO₂, 5ZnO–2B₂O₃, and nine other commercial glasses were selected for this study. Among these glasses, one with a 5 wt% addition of B₂O₃ to N-35, when sintered at 1200°C, had the best dielectric properties: Q = 8300 and K = 34 at 8.5 GHz. Both Q and K increased with firing temperature as well as with density. The Q of N-35, when sintered with a ZnO–B₂O₃ glass system, showed a sudden drop in the sintering temperature to about 1000°C. The results of XRD, thermal analysis, and scanning electron microscopy indicated that the chemical reaction between the dielectric ceramics and glass had a greater effect on Q than on the density. The effects of the glass content and the mixing process on the densification and microwave dielectric properties are also presented. Ball milling improved the densification and dielectric properties of the N-35 sintered with ZnO–B₂O₃.     

Synthesis, Characterization, and Microwave Dielectric Properties of ATiO3 (A=Co, Mn, Ni) Ceramics

The ATiO₃ (A=Co, Mn, Ni) dielectric ceramics have been synthesized by the conventional solid-state ceramic route. The structure and microstructure of these ceramic samples have been studied using powder X-ray diffraction and scanning electron microscopy. The microwave dielectric properties such as relative permittivity (ɛ_r), quality factor ( Q _u× f ), and coefficient of temperature variation of resonant frequency (τ_f) of the ceramics have been measured in the frequency range 4–6 GHz using resonance methods. The dielectric constant of ATiO₃ (A=Co, Mn, Ni) varies from 19 to 25 and τ_f close to −50 ppm/°C. The ceramics have high-quality factors ( Q _u× f ) of 62 500 GHz (at 5.42 GHz) for CoTiO₃, 15 200 GHz (at 5.22 GHz) for MnTiO₃, and 13 900 GHz (at 5.24 GHz) for NiTiO₃, respectively.     

Phase Evolution and Dielectric Properties of MgTiO3–CaTiO3-Based Ceramic Sintered with Lithium Borosilicate Glass for Application to Low Temperature Co-Fired Ceramics

Effects on phase evolution caused by the addition of a new sintering agent, lithium borosilicate, Li₂O·B₂O₃·SiO₂ (LBS) glass to 0.9MgTiO₃–0.1CaTiO₃ ceramic and resultant dielectric properties were investigated. The added LBS glass, a liquid phase sintering agent, significantly lowered the densification temperature from 1300° to about 950°C, while yielding decomposition of MgTiO₃ into MgTi₂O₅ and Mg₂TiO₄. At the same time, the by-products of the decomposition reaction, MgO and TiO₂, were dissolved into the glass network. Such phase evolution partly compensated the influence of deleterious glass addition so that the specimen demonstrated fairly good apparent dielectric properties.